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Table of Contents

 

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Safety Instructions ………………………………………………………………………………......  3 

Introduction to the Supplement …………………………………………………………………...  10 

Mechanical Installation …………………………………………………………………………......  12 

Electrical Installation ………………………………………………………………………………..  16 

Operation ……………………………………………………………………………………………...  20 

Maintenance Schedule ……………………………………………………………………………...  21 

Appendix A ……………………………………………………………………………………………  22 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ACS880-0P

Page 1: ... ABB Drive Products ACS880 0P Sensia CE Supplemental Manual ...

Page 2: ...ts _____________________________________________________ Safety Instructions 3 Introduction to the Supplement 10 Mechanical Installation 12 Electrical Installation 16 Operation 20 Maintenance Schedule 21 Appendix A 22 ...

Page 3: ...you install and operate the drive and do maintenance on the drive If you ignore the safety instructions injury death or damage can occur Use of warnings and notes Warnings tell you about conditions which can cause injury or death or damage to the equipment They also tell you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual...

Page 4: ...vers are on Keep the covers on during the operation Before you adjust the drive operation limits make sure that the motor and all driven equipment can operate throughout the set operation limits Before you activate the automatic fault reset or automatic restart functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and ...

Page 5: ...art and stop keys or commands through the I O terminals of the drive Give a stop command to the drive before you reset a fault If you have an external source for the start command and the start is on the drive will start immediately after the fault reset unless you configure the drive for pulse start See the firmware manual Before you activate automatic fault reset functions of the drive control p...

Page 6: ...ct the drive always wait for 5 minutes to let the intermediate circuit capacitors discharge before you continue 3 Protect any other energized parts in the work location against contact 4 Take special precautions when close to bare conductors 5 Measure that the installation is de energized Before and after measuring the installation verify the operation of the voltage tester on a known voltage sour...

Page 7: ...AXD50000274444 A drive with the ground to phase varistor connected can be installed to a symmetrically grounded TN S system If you install the drive to another system check if you must disconnect the varistor See sections When to connect EMC filter or disconnect ground to phase varistor TN S IT corner grounded delta and midpoint grounded delta systems in the ACS880 frames R1 R11 EMC filter and gro...

Page 8: ...otective earth PE bus of the power supply This is necessary for the personnel safety Proper grounding also reduces electromagnetic emission and interference In a multiple drive installation connect each drive separately to the protective earth PE bus of the power supply Make sure that the conductivity of the protective earth PE conductors is sufficient See section Selecting the power cables of the...

Page 9: ... sure that the voltage between the drive input power terminals L1 L2 L3 and the grounding PE busbar is zero Make sure that the voltage between the drive DC terminals UDC UDC is zero and between the drive DC terminals UDC and UDC and the grounding PE terminal is zero if applicable Install temporary grounding to the drive output terminals T1 U T2 V T3 W Connect the output terminals together as well ...

Page 10: ...ou work on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols Purpose of the document This supplement provides technical data and other information for the ACS880 0P 380 400 415V 50 60Hz drives Complete base drive technical details are available in the ACS880 Hardware manual frames R1 to R9 publication number 3AUA0000078...

Page 11: ... 75 to 350 hp hardware manual frames R1 to R9 3AUA0000078093 ACS880 04F drive modules hardware manual 3AXD50000034664 ACS880 04FXT drive module packages hardware manual 3AXD50000274444 ACS880 Primary control program firmware manual 3AUA0000085967 ACS880 01 quick installation guide for frames R6 to R9 3AUA0000099689 Manuals and other product documents in PDF format are available on the Internet For...

Page 12: ... and maintenance For floor mount the floor that the drive cabinet is installed on is of non flammable material as smooth as possible and strong enough to support the weight of the unit Check the floor flatness with a spirit level The maximum allowed deviation from the surface level is 5 mm in every 3 meters Level the installation site if necessary as the cabinet is not equipped with adjustable fee...

Page 13: ...tion site preferably in the original package to avoid damaging the cabinet surfaces and door devices If using a pallet truck check its load capacity before you move the drive Lifting the cabinet Lift the drive cabinet to its position using its lifting eyes R9 156A to 361A A 6 ft spreader beam using 4 6 ft straps is recommended for lifting the R9 enclosure A 1 Point lift using 4 6 ft straps has bee...

Page 14: ... 1610A A 6 ft spreader beam using 4 4 ft straps is recommended for lifting the 2 R11 enclosure Moving the cabinet after unpacking Move the drive cabinet carefully in the upright position Avoid tilting The cabinet s center of gravity can be high Installing the drive ...

Page 15: ...open sufficiently The doors can open 120 ABB recommends minimum of 3 feet side to side spacing and 5 feet clearance on the back see images below R9 enclosure R11 enclosure Note For leveling make height adjustments with metal shims between the cabinet bottom and the floor Note It is recommended that you do NOT remove the lifting eyes of the cabinet If you removed the lifting eyes and the panel is i...

Page 16: ...t them from all shavings or debris Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction ...

Page 17: ...ACS880 0P SENSIA CE SUPPLEMENT 3AXD50000905423 17 R9 Enclosure No Junction Box R11 Enclosure No Junction Box R9 or R11 Enclosure Power Junction Box H361 R11 Enclosure Harmonic Junction Box H384 ...

Page 18: ...ACS880 0P SENSIA CE SUPPLEMENT 3AXD50000905423 18 R9 Enclosure Harmonic Junction Box H384 2 R11 Enclosure No Junction Box ...

Page 19: ...There must be the same quantity of equal wire size connected to each of the 2 power blocks per phase Power blocks are rated for 800Amps each NOTE Customer wiring from T1 T2 and T3 power blocks to customer load must be divided symmetrically There must be the same quantity of equal wire size connected to each of the 2 power blocks per phase Power blocks are rated for 800Amps each NOTE With the custo...

Page 20: ...t Only connect ABB keypad to Ethernet port for drive diagnostics Power outlet 100VA max intended for computer supplies only The unit is designed for the ambient air temperature not to exceed 50o C The installation site altitude standard is 1000m Above 1000m derate of current required Relative humidity 5 95 No condensation allowed The air to air heat exchanger s are thermostatically controlled and ...

Page 21: ... and dust concentration See the firmware manual for the actual signal which indicates the running time of the Main drive cooling fans Reset the running time signal after fan replacement View the ACS880 01 ACS880 04F or ACS880 04FXT Hardware Manuals for fan replacement instructions See the enclosure filter fan manual for replacement instructions Component Years From Start Up 3 5 6 9 10 12 15 18 20 ...

Page 22: ...160 220 272 313 469 546 623 Rated Peak Withstand Current Ipk kA 220 Rated Conditional Short Circuit Current Icc kA 100 Rated Diversity Factor RDF 1 Rated Frequency fn Hz 50 60 Other Characteristics Pollution Degree 3 Type of System Earthing TNC Network Installation Type Outdoor Stationary or Movable Stationary Degree of Protection IP54 Intended For Use By Skilled or ordinary Persons Skilled Electr...

Page 23: ... 1310A 5 ACS580 0P 1610A 5 Invertor Frame Size R11 R11 R11 2 R11 2 R11 2 R11 2 R11 Voltage Ratings Rated Voltage Un VAC 380 400 415 Rated Operational Voltage Ue VAC 380 400 415 Rated Insulation Voltage Ui VAC 380 400 415 Rated Impulse Withstand Voltage Uimp 415VAC 4 0kVAC Current Ratings Rated Current FLA InA A 635 722 771 897 1031 1167 1413 Rated Peak Withstand Current Ipk kA 220 Rated Conditiona...

Page 24: ...easures for Protection Against Electric Shock Protective Earthing Plus Basic Insulation Overall Dimensions H x W x D mm in 2189 86 x 2178 86 x 1257 50 2032 80 x 914 36 x 533 21 Weight kg lb 1045 2300 Service Conditions Ambient Air Temperature C 50 Atmospheric Conditions Humidity 5 95 No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases Storage Temperat...

Page 25: ...ACS880 0P SENSIA CE SUPPLEMENT 3AXD50000905423 25 ...

Page 26: ... SUPPLEMENT 3AXD50000905423 26 ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 262 785 3200 option 1 Fax 1 262 785 0397 Internet www abb com drives 3AXD50000905423 REVA Effective 4 15 2022 Supersedes ...

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