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ABB ACS880-04 drive modules Hardware Manual Download Page 141

Electrical installation   141

Installing optional modules

Installation of I/O extension and fieldbus adapter modules

Note:

 For the optional modules supported by the control program, see the appropriate 

firmware manual.

Note:

 Pay attention to the free space required by the cabling or terminals coming to the 

optional modules.

WARNING!

 Repeat the steps described in section 

Electrical safety 

precautions

 on page 

128

. The complete safety instructions are given in 

Safety instructions for ACS880 multidrive cabinets and modules

 

(3AUA0000102301 [English]). If you ignore them, physical injury or death, or damage to 
the equipment can occur.

1. Repeat the steps described in section 

Electrical safety precautions

 on page 

128

. 

Disconnect the unit from the supply, lock out the disconnecting device, and ensure by 
measuring that there is no voltage present.

2. Switch off any potentially dangerous control voltages coming to the unit. Ensure by 

measuring that the I/O terminals of the control unit (especially the relay output 
terminals) are safe.

3. Insert the module into a free option module slot on the control unit. Refer to chapter 

Control units of the drive

 (page 

337

).

4. Fasten the mounting screw of the module.

5. Connect the necessary wiring to the module following the instructions given in the 

documentation of the module and section 

Connecting the control cables

 (page 

136

).

6. Check the installation and that it is safe to reconnect power.

7. Configure the module. Refer to the instructions given in the documentation of the 

module as well as the appropriate firmware manual.

Installation of an FSO-xx safety functions module

1. Stop the inverter unit and do the steps in section 

Electrical safety precautions

 

on page

 

128

 before you start the work.

2. The FSO-xx comes with alternative bottom plates for mounting on different units. For 

mounting on the BCU, the mounting points should be located at the long edges of the 
module as shown. Replace the bottom plate of the FSO-xx if necessary.

3. Fasten the FSO-xx onto slot 3 of the BCU control unit.

4. Tighten the FSO-xx electronics grounding screw. 

Note:

 The screw tightens the 

connections and grounds the module. It is essential for fulfilling the EMC requirements 
and for proper operation of the module.

5. Connect the data cable between connector X12 on the control unit and connector 

X110 on the FSO-xx.

6. To complete the installation, refer to the instructions in the 

User’s manual

 delivered 

with the FSO-xx.

Summary of Contents for ACS880-04 drive modules

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 04 single drive module packages Hardware manual ...

Page 2: ...als ACS880 104 inverter modules hardware manual 3AUA0000104271 ACS880 primary control program firmware manual 3AUA0000085967 ACS880 primary control program quick start up guide 3AUA0000098062 Manuals for application programs Crane Winder etc Brake module and DC DC converter module manuals ACS880 604 1 phase brake chopper units as modules hardware manual 3AUA0000106244 ACS880 604 3 phase brake modu...

Page 3: ...Hardware manual ACS880 04 single drive module packages 3AUA0000138495 Rev G EN EFFECTIVE 2018 09 17 2018 ABB Oy All Rights Reserved 5 Electrical installation 7 Start up Table of contents ...

Page 4: ......

Page 5: ... 28 2 D8T 3 R8i 6 pulse 29 3 D8T 3 R8i 6 pulse 30 2 D8T 2 R8i 12 pulse 31 4 D8T 3 R8i 12 pulse 32 Hardware of the supply and inverter modules 33 Supply module frame D7T 34 Supply module frame D8T 35 Inverter module frame R8i 36 Connectors X50 X53 37 Overview of power and control connections 39 Simplified power and control connection diagram 40 Overview of the control connections on the BCU control...

Page 6: ...ts 64 Stage 2 Module installation 65 Stage 3 Quick connector installation 66 Stage 4 DC busbars 67 Stage 5 AC busbars to quick connector 68 Stage 6 AC busbar installation 69 Stage 7 Module installation 70 Stage 8 Shroud installation 71 1 D8T module in generic enclosure 6 pulse 72 2 D8T modules in Rittal TS 8 enclosure 6 pulse 73 Kits for 2 D8T 74 Stage 1 Installation of common parts 75 Stage 2 Mod...

Page 7: ...ge 3 Module installation 112 Stage 4 AC busbars to the module 113 Stage 5 DC busbars 114 Stage 6 Shroud installation 115 2 D8T modules in Rittal TS 8 enclosure 12 pulse 116 Kits for 2 D8T 12 pulse 117 Stage 1 Installation of common parts 118 Stage 2 Module installation parts 119 Stage 3 Quick connectors 120 Stage 4 DC busbar installation 121 Stage 5 AC busbars to quick connector 122 Stage 6 AC bus...

Page 8: ...rs and performing the first start 149 Switching the unit off 150 Powering up the main circuit of the drive 150 On load checks 150 8 Maintenance Contents of this chapter 151 Maintenance intervals 152 Maintenance timers and counters 153 Cabinet 153 Cleaning the interior of the cabinet 153 Cleaning the door air inlets IP22 and IP42 154 Cleaning the door air inlets IP54 155 Cleaning the outlet roof fi...

Page 9: ...bles 186 Control circuit plug connectors 187 Mechanical installation accessories and tools 1 D8T Rittal TS 8 enclosure 188 Module installation parts 188 Shrouds 188 Ramp 189 AC side components 1 D8T Rittal TS 8 enclosure 189 Common AC Flat PLS assembly 189 AC busbars 190 AC busbars and quick connectors 190 DC side components 1 D8T Rittal TS 8 enclosure 191 Common DC Flat PLS assembly 191 DC busbar...

Page 10: ...h for bottom plate 212 DC side components 2 R8i generic enclosure 213 DC busbars 213 Common mode busbars and DC connection flanges 213 AC side components 2 R8i generic enclosure 214 AC output busbars 214 Cabinet ventilation kits 214 Common mode filters 215 Inverter DC fuses 215 2 D8T 2 R8i 6 pulse 216 ACS880 04 single drive module packages 216 Control electronics for D8T modules 217 Control unit 2...

Page 11: ... Control circuit plug connectors 235 Kits for 2 D8T supply modules 235 Main switch disconnectors and main circuit breakers 236 Main circuit breaker and wagon cover 238 IEC busbar shim kits 238 Main AC fuses 238 Supply unit AC fuses 239 Main contactors 239 Varistor kit UL CSA 239 Control panel 3 R8i 240 Control electronics for R8i modules 240 Control unit 240 Fiber optic cables 240 Control circuit ...

Page 12: ...mponents 3 D8T generic enclosure 256 DC busbars 256 DC connection flanges 256 Cabinet ventilation kits 256 Main switch disconnectors and main circuit breakers 257 Main circuit breaker and wagon cover 258 IEC busbar shim kits 258 Supply unit AC fuses 258 Varistor kit UL CSA 259 Control panel 3 R8i 260 Control electronics for R8i modules 260 Control unit 260 Fiber optic cables 260 Control circuit pl...

Page 13: ...l TS 8 enclosure 271 Common AC Flat PLS assembly 271 AC busbar support 271 DC side components 2 D7T Rittal TS 8 enclosure 272 Common DC Flat PLS assembly 272 DC busbars 272 Cabinet ventilation kits 272 Main switch disconnectors 273 Main AC fuses 274 Main contactors 274 Varistor kit UL CSA 275 Control panel 2 R8i 276 Control electronics for R8i modules 276 Control unit kit 276 Fiber optic cables 27...

Page 14: ... 291 Kits for 2 R8i inverter modules 291 Common mode filters 292 Inverter DC fuses 292 2 D8T 3 R8i 12 pulse 293 ACS880 04 single drive module packages 293 Control electronics for D8T modules 293 Control unit kit 293 Fiber optic cables 294 Control circuit plug connectors 294 Kits for 2 D8T supply modules 294 Main switch disconnectors 294 Main AC fuses 295 Main contactors 296 Varistor kit UL CSA 296...

Page 15: ...e module packages 306 Control electronics for D8T modules 306 Control unit kit 306 Fiber optic cables 307 Control circuit plug connectors 307 Kits for 2 D8T supply modules 307 Main switch disconnectors and main circuit breakers 307 Main circuit breaker and wagon cover 308 IEC busbar shim kits 308 Main AC fuses 309 Supply unit AC fuses 309 Main contactors 309 Varistor kit UL CSA 309 Control panel 4...

Page 16: ...ion data BCU 330 Optical components 330 Efficiency 330 Protection classes 330 Ambient conditions 331 Materials 332 Typical power cable sizes 333 Auxiliary circuit current consumption 335 Cooling fans 335 Applicable standards 335 Markings 335 Disclaimers 336 Generic disclaimer 336 Cybersecurity disclaimer 336 11 Control units of the drive Contents of this chapter 337 General 337 BCU control unit ty...

Page 17: ... 357 Operation principle 358 Start up including acceptance test 358 Competence 358 Acceptance test reports 358 Acceptance test procedure 358 Use 360 Maintenance 361 Competence 361 Fault tracing 361 Safety data 362 Abbreviations 363 Declaration of conformity 363 TÜV certificate 363 13 Dimension drawings Contents of this chapter 365 Supply module frame D7T 366 Supply module frame D8T 367 Inverter mo...

Page 18: ...95 14 Example circuit diagrams Contents of this chapter 397 Component designations used in the diagrams 398 2 D8T 2 R8i 6 pulse 399 2 D7T 2 R8i 12 pulse 408 Further information Product and service inquiries 417 Product training 417 Providing feedback on ABB Drives manuals 417 Document library on the Internet 417 ...

Page 19: ...rive Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in ACS880 multidrive and multidrive modules safety instructions 3AUA0000102301 English Read the task specific safety instructions before starting the task See the section describing the task Target audience This manual is intended for people who install start...

Page 20: ...er manuals see the inside of the front cover If needed contact your local ABB representative Categorization by frame size and option code The instructions and technical data which concern only certain module or frame sizes are marked with the size identifier The ACS880 04 size can be identified from the basic code for example ACS880 04 1480A 3 where 1480A is the size The option codes are listed af...

Page 21: ...eration braking of a high inertia motor Control board Circuit board in which the control program runs Control unit Control board built in a rail mountable housing Cubicle One section of a cabinet installed drive A cubicle is typically behind a door of its own CVAR Varistor board for UL CSA installations DC link DC circuit between rectifier and inverter DDCS Distributed drives communication system ...

Page 22: ...losure For example a mechanical kit intended for 800 mm wide generic enclosure is designed for an inside width of 750 mm and will not fit a 800 mm wide Rittal TS 8 enclosure I O Input Output ICU In cabinet installed drives ICU is the incoming unit cubicle which contains main circuit breaker and the busbars for the input power cable IGBT Insulated gate bipolar transistor Intermediate circuit See DC...

Page 23: ...nclosed inside a metal frame or enclosure Intended for cabinet installation Supply unit Part of the drive system that rectifies the AC supply voltage and outputs a DC voltage The supply modules under control of one control board and related components such as main contactor fuses etc See Supply module TS 8 Enclosure system by Rittal www rittal com ZMU Type of a memory unit attached to the control ...

Page 24: ...24 Introduction to the manual ...

Page 25: ... Operation principle ACS880 04 single drive module package consists of supply module s of type ACS880 304 A018 frame size D7T or D8T and of inverter modules of type ACS880 104 frame size R8i ACS880 04 with option code A004 indicates 12 pulse operation Supply unit rectifies three phase AC current to direct current for the intermediate DC link of the drive The intermediate DC link supplies the inver...

Page 26: ...tion eliminates the fifth and seventh harmonics which remarkably reduces the harmonic distortion of the line current and the conducted emissions The 12 pulse connection requires a three winding transformer or two separate transformers There is a 30 degree phase shift between the two 6 pulse supply lines which are connected to different supply modules through electrically separate switching equipme...

Page 27: ...iagram of the drive Simplified main circuit diagram of the drive system The following figure shows a simplified diagram of a common DC bus drive system Description 1 AC supply 2 Input AC fuses 3 Supply unit 4 DC bus 5 Inverter DC fuses 6 Inverter unit 7 Motor to power supply to motor DC link with fuses AC fuses Supply unit Inverter unit ...

Page 28: ...be ordered from ABB or if they need to be acquired separately by the customer For components see chapter Ordering information 1 D8T 2 R8i 6 pulse Cubicle No Explanation Available through 1 AC supply network A Incoming cubicle ICU 2 Main switch disconnector ABB or third party A ICU cubicle 3 Main AC fuse ABB or third party A ICU cubicle 4 Main contactor ABB or third party B Diode supply module cubi...

Page 29: ...e ABB or third party A ICU cubicle 4 Main contactor ABB or third party B Diode supply module cubicle 5 Supply unit AC fuse ABB B Diode supply module cubicle 6 Diode supply module ABB or third party B Diode supply module cubicle 7 DC link C1 Inverter module cubicle width 400 mm 8 Inverter DC fuse ABB or third party C2 Inverter module cubicle width 600 mm 9 Common mode filter ABB or third party 10 I...

Page 30: ...B1 Diode supply module cubicle width 400 mm 3 Supply unit AC fuse ABB or third party B1 Diode supply module cubicle width 400 mm 4 Diode supply module ABB B2 Diode supply module cubicle width 600 mm 5 DC link C1 Inverter module cubicle width 400 mm 6 Inverter DC fuse ABB or third party C2 Inverter module cubicle width 600 mm 7 Common mode filter ABB or third party 8 Inverter module ABB 9 Motor ...

Page 31: ...tor ABB or third party A ICU cubicle 3 Main AC fuse ABB or third party A ICU cubicle 4 Main contactor ABB or third party B Diode supply module cubicle 5 Diode supply module ABB B Diode supply module cubicle 6 DC link C Inverter module cubicle 7 Inverter DC fuse ABB or third party C Inverter module cubicle 8 Common mode filter ABB or third party C Inverter module cubicle 9 Inverter module ABB 10 Mo...

Page 32: ...g cubicle ICU 3 Main AC fuse ABB or third party 4 Main contactor ABB or third party B1 Diode supply module cubicle width 600 mm 5 Supply unit AC fuse ABB or third party B2 Diode supply module cubicle width 600 mm 6 Diode supply module ABB 7 DC link C1 Inverter module cubicle width 400 mm 8 Inverter DC fuse ABB or third party C2 Inverter module cubicle width 600 mm 9 Common mode filter ABB or third...

Page 33: ...xiliary voltage source The speed controlled cooling fan delivered as standard is supplied internally from DC Frame D7T and D8T supply modules are controlled by a single BCU control unit installed separately from the module s Frame R8i inverter modules are controlled by a single BCU control unit installed separately from the module s The control unit is connected to each supply inverter module by a...

Page 34: ...or supply module control unit 4 Fan 5 AC input busbars 6 Unpainted fastening hole The grounding point PE between module frame and cabinet frame 7 Terminal block X50 power supply for internal boards DOL fan supply option C188 8 Fiber optic connectors Communication link to the supply module control unit When speed controlled fan is in use Communication link to fan control unit 9 Lifting eyes 10 Type...

Page 35: ... connector AC input The counterpart fastened to the cabinet behind the module 7 Wheels 8 Unpainted fastening hole The grounding point PE between module frame and cabinet frame 9 Type designation label of the module 10 Terminal block X50 power supply for internal boards and module heating element option C183 DOL fan supply option C188 11 Fiber optic connectors see section Module fiber optic connect...

Page 36: ...ed controlled fan shown a direct on line fan is available as option C188 5 Quick connector AC output The counterpart fasten to the cabinet behind the module 6 Wheels 7 Type designation label of the module 8 Terminal block power supply for internal boards module direct on line fan option C188 and module heating element option C183 X50 9 Connectors X51 X52 X53 See chapter The Safe torque off functio...

Page 37: ...rminal X53 for any other purpose than for powering up the BCU control unit If a direct on line fan option C188 is used the user must connect the fan supply 400 V AC 50 Hz or 60 Hz for D8T and R8i modules 230 V AC for D7T modules to the module control connector X50 1 If an internal heating element option C183 for D8T and R8i modules is used the user must connect the supply for the heating element t...

Page 38: ...ptional DOL direct on line cooling fan option C188 Note In modules without C188 the DOL wiring is present but not in use 2 N 1 L Connectors X51 X52 X53 Name Description X51 STO OUT Inverter modules STO signal forwarding output to next inverter module if present X52 STO IN Inverter modules STO signals from BCU control unit X53 24V OUT 24 V DC output for BCU control unit Note The Safe torque off STO...

Page 39: ... connection A cabinet installed unit is typically controlled using the local control devices installed on the cabinet door No additional control connections are needed However it is possible to control the unit through the control panel and the fieldbus read the status information through the control panel fieldbus and relay output halt the unit with an externally wired emergency stop button if th...

Page 40: ...tional 5 Cabinet cooling fan 6 Diode supply module s frame size D7T or D8T 7 DC fuses 8 Common mode filter 9 Inverter modules frame size R8i 10 Control unit BCU x2 of the supply unit 11 Diagnostic and panel interface board FDPI 02 12 Communication option modules RDCO 0x 13 ACS AP x control panel and door mounting kit 1 115 230 V AC for BDPS to produce 24 V DC 2 Supply for direct on line fans and h...

Page 41: ...3 Main circuit breaker cabinet fan control DI1 Temperature fault DI2 Run enable DI3 Main breaker closed DI4 Auxiliary circuit breaker fault DI5 Earth fault monitoring DI6 Reset DIIL Emergency stop 20 I O connections of the inverter unit XRO1 Ready XRO2 Running XRO3 Faulted DI1 Start Stop DI2 Forward Reverse DI3 Reset DI4 Acceleration deceleration time set DI5 Constant speed DI6 Not specified DIIL ...

Page 42: ...ption No Description 1 2 3 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 7 Control panel See also section Connecting a PC on page 139 4 Memory unit 8 Fiber optic links to supply inverter modules 5 Slot 4 for RDCO 0x 9 Ethernet interface 6 Terminal blocks See chapter Control units of the drive on page 337 10 Safety functions module ...

Page 43: ...an be equipped with an emergency stop button S61 and an emergency stop reset button S62 Pressing the emergency stop button activates an emergency stop function of the unit The button locks to open position automatically You must release the button before you can return to the normal operation Before the restart you also need to reset the emergency stop circuit with the reset button Note The custom...

Page 44: ...t a PC to the drive When a PC is connected to the control panel the control panel keypad is disabled See also section Connecting a PC on page 139 Fieldbus control You can control the unit through a fieldbus interface if the unit is equipped with an optional fieldbus adapter and when you have configured the control program for the fieldbus control with the parameters For information on the paramete...

Page 45: ...pe designation see section Type designation key on page 46 2 Frame size 3 Cooling method and additional information 4 Degree of protection 5 Ratings See also section Ratings on page 313 6 Valid markings See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 7 Serial number The first digit of the serial number refers to the manufacturing plant The nex...

Page 46: ...DESCRIPTION Basic codes ACS880 Product series 04 Construction ACS880 04 single drive module package The delivery includes speed controlled cooling fans and du dt filters option E205 as standard Size 1480A Refer to the rating tables on page 313 Voltage range 3 Input voltage range 380 415 V This is indicated in type designation label as typical input voltage levels 3 400 V AC 5 Input voltage range 3...

Page 47: ...se soft lifting slings Unpacking The modules are delivered on a wooden base boxed in corrugated cardboard The cardboard box is tied to the base with PET bands Unpacking 1 Cut off the bands 2 Lift off the cardboard box 3 Remove any filling material 4 Cut open the plastic wrapping of the modules 5 Lift off the modules 6 Check that there are no signs of damage Dispose of or recycle the packaging acco...

Page 48: ...cur Use extreme caution when maneuvering a module that runs on wheels The modules are heavy and have a high center of gravity They topple over easily if handled carelessly Do not tilt the module Do not leave the module unattended on a sloping floor Use protective gloves The edges of the module are sharp For moving and lifting the modules see sections Replacing the supply module frame D7T on page 1...

Page 49: ...cable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Switching disconnecting and protecting solution To arrange the switching disconnection and protection of the ACS880 04 you can use the following solutions The switching disconnecting and protecting equipment can be placed outside the drive cabine...

Page 50: ... ACS880 04 configurations in Rittal TS 8 enclosures 6 pulse The following figures shows all possible ACS880 04 6 pulse configurations that can be installed in the Rittal TS 8 enclosure 1 D8T 2 R8i 2 D8T 2 R8i 2 D8T 3 R8i 3 D8T 3 R8i 3 D8T 4 R8i 690 V only ...

Page 51: ...4 configurations in generic enclosures 6 pulse The following figures shows all possible ACS880 04 6 pulse configurations that can be installed in generic enclosure 1 D8T 2 R8i 2 D8T 2 R8i 2 D8T 3 R8i 3 D8T 3 R8i 3 D8T 4 R8i 690 V only ...

Page 52: ...7T ICU1 XXX ICU2 XXX INU 600 R8i R8i 600 DSU D8T D8T INU 400 R8i INU 600 R8i R8i 600 DSU D8T D8T ICU1 XXX ICU2 XXX INU 600 R8i R8i ICU XXX 600 DSU D8T D8T ICU1 XXX ICU2 XXX INU 400 R8i INU 600 R8i R8i INU 600 R8i R8i INU 600 R8i R8i 600 DSU D8T D8T 600 DSU D8T D8T INU 400 R8i INU 600 R8i R8i ICU1 XXX ICU2 XXX 600 DSU D8T D8T 600 DSU D8T D8T ICU1 XXX ICU2 XXX y 2 D7T 2 R8i alt 1 2 D7T 2 R8i alt 2 2...

Page 53: ... INU R8i R8i DSU D7T D7T 600 ICU2 XXX ICU XXX 600 DSU D8T D8T INU 800 R8i R8i R8i 600 DSU D8T D8T ICU1 XXX ICU2 XXX INU 600 R8i R8i ICU XXX 600 DSU D8T D8T ICU1 XXX ICU2 XXX INU 800 R8i R8i R8i INU 800 R8i R8i R8i ICU XXX 600 DSU D8T D8T 600 DSU D8T D8T INU 600 R8i R8i INU 600 R8i R8i 600 DSU D8T D8T 600 DSU D8T D8T ICU1 XXX ICU2 XXX 2 D7T 2 R8i alt 1 2 D7T 2 R8i alt 2 2 D8T 2 R8i alt 1 4 D8T 3 R8...

Page 54: ...losure 6 pulse The following figures show the layout of D8T module cubicles The customer must place the control equipment in a separate cabinet Description Cubicle including 1 AC input 2 AC fuses 3 D8T diode supply module 4 DC output 2 1 3 4 1 D8T 2 D8T 1 2 2 3 3 4 4 1 ...

Page 55: ...es Rittal TS 8 enclosure 12 pulse The following figures show the layout of D7T module cubicle The customer must place the control equipment in a separate cabinet Description Cubicle including 1 AC input 2 D7T diode supply module 3 DC output 1 2 3 2 D7T ...

Page 56: ...8 enclosure 12 pulse The following figures show the layout of D8T module cubicles The customer must place the control equipment in a separate cabinet Description Cubicle including 1 AC input 2 AC fuses 3 D8T diode supply module 4 DC output 3 4 1 2 D8T 4 D8T 2 3 4 1 ...

Page 57: ... TS 8 enclosure 6 and 12 pulse The following figures show the layout of R8i module cubicles The customer must place the control equipment in a separate cabinet Description Cubicle including 1 DC input 2 DC fuses 3 R8i inverter module 2 1 3 1 R8i 2 R8i 1 2 2 3 3 1 ...

Page 58: ...wing figure shows an example of an ACS880 04 single drive module package 1 D8T 2 R8i 6 pulse Description 1 Incoming cubicle if present 2 Diode supply module cubicle 3 Inverter module cubicle 4 Fuses 5 Diode supply module 6 Inverter module 7 Cooling fan 3 4 5 6 7 1 2 6 7 7 ...

Page 59: ...If the fuses are not located in the same cubicle with the supply module the module cooling fan does not supply the cooling air for the fuses but you must use a separate cooling fan The following figures show an example of the cooling system using a thermal switch for the air temperature monitoring near by the AC fuses ...

Page 60: ... Example connection for the temperature monitoring The references in this figure refer to the Example circuit diagrams page 397 Note The connection of temperature monitoring requires proper insulation between busbars and thermal switch Description 1 Thermal switch 2 Cooling fan 1 2 ...

Page 61: ...ilter The following figure shows an example of installing RFI filter to the cabinet For more information about EMC requirements see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English ...

Page 62: ...et assembly drawings that show each stage listed in the table More detailed steps of each stage are described in the kit specific assembly drawings For general instructions see Cabinet design and construction instructions for ACS880 air cooled and liquid cooled multidrive modules 3AUA0000107668 English 1 D8T module in Rittal TS 8 enclosure 6 pulse Installation stage Instruction code Kit code Kit o...

Page 63: ...Cabinet construction 63 Kits for 1 D8T ...

Page 64: ...64 Cabinet construction Stage 1 Installation of common parts ...

Page 65: ...Cabinet construction 65 Stage 2 Module installation ...

Page 66: ...66 Cabinet construction Stage 3 Quick connector installation ...

Page 67: ...Cabinet construction 67 Stage 4 DC busbars ...

Page 68: ...68 Cabinet construction Stage 5 AC busbars to quick connector ...

Page 69: ...Cabinet construction 69 Stage 6 AC busbar installation ...

Page 70: ...70 Cabinet construction Stage 7 Module installation ...

Page 71: ...Cabinet construction 71 Stage 8 Shroud installation ...

Page 72: ...72 Cabinet construction 1 D8T module in generic enclosure 6 pulse ...

Page 73: ...AUA0000115893 3AUA0000115891 A 468 X 011 A 468 X 001 3AUA0000115905 3AUA0000115906 2 Module installation parts 3AXD50000001886 A 6 8 305 3AXD50000002489 3 Quick connector installation 3AUA0000115013 3AUA0000118667 A 468 8 100 3AUA0000119227 4 DC busbars 3AXD50000001867 A 6 8 202 3AXD50000002490 5 AC busbars to quick connector 3AXD50000001866 A 6 8 182 3AXD50000002493 6 AC fuse busbars installation...

Page 74: ...74 Cabinet construction Kits for 2 D8T ...

Page 75: ...Cabinet construction 75 Stage 1 Installation of common parts ...

Page 76: ...76 Cabinet construction Stage 2 Module installation ...

Page 77: ...Cabinet construction 77 Stage 3 Quick connector installation ...

Page 78: ...78 Cabinet construction Stage 4 DC busbars ...

Page 79: ...Cabinet construction 79 Stage 5 AC busbars to quick connector ...

Page 80: ...80 Cabinet construction Stage 6 AC fuse busbars installation ...

Page 81: ...Cabinet construction 81 Stage 7 Module installation ...

Page 82: ...82 Cabinet construction Stage 8 Shroud installation ...

Page 83: ...Cabinet construction 83 2 D8T modules in generic enclosure 6 and 12 pulse ...

Page 84: ...84 Cabinet construction 3 D8T modules in generic enclosure 6 pulse ...

Page 85: ...0004411 3 Module installation parts and lead through for bottom plate 3AXD50000004842 3AXD50000004817 A 4 8 310 A 468 8 441 3AXD50000004415 3AXD50000004385 4 4A AC busbars and quick connector installation 3AXD50000004838 A 468 8 100 A 4 8 132 3AUA0000119227 3AXD50000004414 4B Common AC output busbars and AC busbars installation 3AUA0000118667 3AXD50000010278 A 468 8 100 A 4 8 140 3AUA0000119227 3A...

Page 86: ...86 Cabinet construction Kits for 1 R8i ...

Page 87: ...Cabinet construction 87 Stage 1 Installation of common parts ...

Page 88: ...88 Cabinet construction Stage 2 DC busbars and DC connection ...

Page 89: ...Cabinet construction 89 Stage 3 Module installation and lead through for bottom plate installation ...

Page 90: ...90 Cabinet construction Stage 4A AC busbars and quick connector installation ...

Page 91: ...Cabinet construction 91 Stage 4B Common AC output busbars and AC busbars installation ...

Page 92: ...92 Cabinet construction Stage 5 Common mode busbars and DC connection flanges installation ...

Page 93: ...Cabinet construction 93 Stage 6 Shroud installation parts ...

Page 94: ...94 Cabinet construction Stage 7 Module installation ...

Page 95: ...50000004859 3AXD50000004817 A 6 8 309 A 468 8 441 3AXD50000005052 3AXD50000004385 4 4A AC output busbars and quick connector installation 3AXD50000004594 A 468 8 100 A 6 8 133 3AUA0000119227 3AXD50000005051 4B AC output interconnection busbars and quick connector installation 3AXD50000005189 A 468 8 100 A 6 8 134 3AUA0000119227 3AXD50000005244 4C Quick connectors for module and common AC output bu...

Page 96: ...96 Cabinet construction Kits for 2 R8i ...

Page 97: ...Cabinet construction 97 Stage 1 Installation of common parts ...

Page 98: ...98 Cabinet construction Stage 2 DC busbars and DC connection ...

Page 99: ...Cabinet construction 99 Stage 3 Module installation parts and lead through for bottom plate ...

Page 100: ...100 Cabinet construction Stage 4A AC output busbars and quick connector installation ...

Page 101: ...Cabinet construction 101 Stage 4B AC output interconnection busbars and quick connectors ...

Page 102: ...102 Cabinet construction Stage 4C Quick connectors for module and common AC output busbars installation ...

Page 103: ...Cabinet construction 103 Stage 5 Common mode busbars and DC connection flanges installation ...

Page 104: ...104 Cabinet construction Stage 6 Shroud installation parts ...

Page 105: ...Cabinet construction 105 Stage 7 Module installation ...

Page 106: ...106 Cabinet construction 2 R8i modules in generic enclosure 6 and 12 pulse ...

Page 107: ...Cabinet construction 107 3 R8i modules in generic enclosure 6 and 12 pulse ...

Page 108: ...er common AC Bracket for Flat PLS busbar holder common DC 3AUA0000114534 3AUA0000114475 3AUA0000115695 3AUA0000115893 3AUA0000115891 A 468 X 011 A 468 X 001 3AUA0000115905 3AUA0000115906 2 Module installation parts 3AXD50000010211 A 6 7 320 3AXD50000008820 3 Module installation 4 AC busbars to the module 3AXD50000009155 A 6 7 150 3AXD50000008831 5 DC busbars 3AXD50000009162 6 Shroud installation 3...

Page 109: ...Cabinet construction 109 Kits for 2 D7T ...

Page 110: ...110 Cabinet construction Stage 1 Installation of common parts ...

Page 111: ...Cabinet construction 111 Stage 2 Module installation parts ...

Page 112: ...112 Cabinet construction Stage 3 Module installation ...

Page 113: ...Cabinet construction 113 Stage 4 AC busbars to the module ...

Page 114: ...114 Cabinet construction Stage 5 DC busbars ...

Page 115: ...Cabinet construction 115 Stage 6 Shroud installation ...

Page 116: ... A 468 X 011 A 468 X 001 3AUA0000115905 3AUA0000115906 2 Module installation parts 3AXD50000001886 A 6 8 305 3AXD50000002489 3 Quick connector installation 3AXD50000001904 3AXD50000001886 A 468 8 100 3AUA0000119227 4 DC busbars 3AXD50000001867 A 6 8 202 3AXD50000002490 5 AC busbars to quick connector 3AXD50000001866 A 6 8 182 3AXD50000002493 6 AC busbars to main AC installation 3AXD50000010218 A 6...

Page 117: ...Cabinet construction 117 Kits for 2 D8T 12 pulse ...

Page 118: ...118 Cabinet construction Stage 1 Installation of common parts ...

Page 119: ...Cabinet construction 119 Stage 2 Module installation parts ...

Page 120: ...120 Cabinet construction Stage 3 Quick connectors ...

Page 121: ...Cabinet construction 121 Stage 4 DC busbar installation ...

Page 122: ...122 Cabinet construction Stage 5 AC busbars to quick connector ...

Page 123: ...Cabinet construction 123 Stage 6 AC busbars to main AC installation ...

Page 124: ...124 Cabinet construction Stage 7 Module installation DC connection flanges ...

Page 125: ...Cabinet construction 125 Stage 8 Shroud installation ...

Page 126: ...pulse consist of two 2 D8T cubicles 6 pulse See section 2 D8T modules in Rittal TS 8 enclosure 6 pulse on page 73 4 D8T modules in generic enclosure 12 pulse 4 D8T cubicles 12 pulse consist of two 2 D8T cubicles 6 pulse See section 2 D8T modules in generic enclosure 6 and 12 pulse on page 83 ...

Page 127: ...24 English Safety and liability WARNING Only qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive system The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English The installation must always be designed and ma...

Page 128: ...er sources from the control circuits before you do work on the control cables After you disconnect the drive always wait for 5 minutes to let the intermediate circuit capacitors discharge before you continue 4 Protect any other energized parts in the work location against contact 5 Take special precautions when close to bare conductors 6 Measure that the installation is de energized Use a multimet...

Page 129: ... at the factory Also there may be voltage limiting circuits inside the modules which cut down the testing voltage automatically Power cables Check the insulation of the supply input and motor output cable according to local regulations before connecting it to the drive Checking the compatibility with IT ungrounded systems The RFI filter is not suitable for use in IT ungrounded systems Disconnect t...

Page 130: ...ot meet the requirement for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the cable selection instructions see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the tightening torques see Cabinet design and construction instructions for ACS880 air cooled and liquid coo...

Page 131: ... for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the cable selection instructions see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the tightening torques see Cabinet design and construction instructions for ACS880 air cooled and liquid cooled multidrive modules ...

Page 132: ...to the main fuses F1 x 5 Connect the main fuses F1 x to the main contactor Q1 2 input terminals 6 Connect the contactor Q1 2 output terminals to the AC busbars leading to the supply module 7 Inside the DSU cabinet push the supply module into the quick connectors 8 Ground the module Ground the module from the module front plate at top of the module The grounding point is marked on the module Connec...

Page 133: ... that figure 1 is an example of a cable lead through that has to be acquired by the customer 7 8 Module grounding point Frame support bracket Example illustration below is of frame D8T module The procedure is similar with frame D7T module ...

Page 134: ...nic connection to ground PE busbar is achieved You can for example remove the paint from the connection points and use star washers The connection to ground merely through the mounting screws and the cabinet chassis is not always good enough To ensure the continuity of the protective bonding circuit you can connect the modules to the cabinet PE busbar with a copper busbar or cable The inductance a...

Page 135: ...ally 7 Tighten the cable gland if present Grounding the motor cable shield at the motor end For minimum radio frequency interference ground the cable shield 360 degrees at the lead through of the motor terminal box See also Cabinet design and construction instructions for ACS880 air cooled and liquid cooled multidrive modules 3AUA0000107668 English Connecting the external power supply cable for th...

Page 136: ...uctions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them physical injury or death or damage to the equipment can occur 1 Repeat the steps described in section Electrical safety precautions on page 128 2 Open the cubicle door 3 Remove the shrouds if any from the cubicle 4 Run the cables into the inside of the cabinet through EMI conductive cushions Run the cables...

Page 137: ... unit 9 Fasten the shrouds if any 10 Close the doors Module fiber optic connectors The following figure shows the module fiber optic connections FAULT ENABLE STO POWER OK BSFC V50 V60 BFPS V30 V40 BCU V10 V20 Fiber optic connections on the module Name Description BSFC Switch fuse controller connection not in use in single drives Must be done by the user BFPS Control connection of the speed control...

Page 138: ...8i modules D7T D7T D8T D8T Direct on line cooling fan option C188 in 2 D7T diode supply modules BCU 230 V AC Contactor BDFC 01 Fan Fan unit BINT 12 D7T Contactor BDFC 01 Fan Fan unit Direct on line cooling fan option C188 in 1 4 D8T diode supply modules BCU 400 V AC Contactor BDFC 01 Fan Fan unit BINT 12 D8T Fan Fan unit BINT 12 BINT 12 Contactor BDFC 01 D8T D7T ...

Page 139: ...rectly to the control panel connector of the supply inverter unit as this can cause damage 2 Remove the USB connector cover on the front of the control panel 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel will display an indication whenever the connection is active Note It is also possible to connect the P...

Page 140: ...140 Electrical installation For more information see ACX AP x assistant control panels user s manual 3AUA0000085685 English Start Stop Loc Rem USB connected Start Stop Loc Rem 3a 4 3b 2 ...

Page 141: ...trol units of the drive page 337 4 Fasten the mounting screw of the module 5 Connect the necessary wiring to the module following the instructions given in the documentation of the module and section Connecting the control cables page 136 6 Check the installation and that it is safe to reconnect power 7 Configure the module Refer to the instructions given in the documentation of the module as well...

Page 142: ...142 Electrical installation 1 3 2 ...

Page 143: ...ng mounting kit 3AXD50000025495 The kit contains the parts for mounting the FSO xx onto a DIN rail nearby the BCU control unit The kit also contains longer cables for connecting the FSO xx to the control unit Refer to instruction 3AXD50000025583 for installation details Implementing the Safe torque off function See chapter The Safe torque off function on page 351 Mounting on DIN rail ...

Page 144: ...144 Electrical installation ...

Page 145: ...recautions on page 128 The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Ignoring the instructions can cause physical injury or death or damage to the equipment Make sure that The ambient operating conditions meet the specifications given in chapter Technical data The cabinet is properly fastened to the floor See Mec...

Page 146: ...age matches the nominal input voltage of the unit Check the type designation label The power cables have been connected to the appropriate terminals the phase order is right and the terminals have been tightened Pull the conductors to check Appropriate AC fuses and main disconnector have been installed The control cables if any have been connected to the appropriate terminals and the terminals hav...

Page 147: ...te the automatic fault reset or automatic restart functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault or supply break If these functions are activated the installation must be clearly marked as defined in IEC EN 61800 5 1 subclause 6 5 3 for example THIS MACHINE STARTS AUTOMATICAL...

Page 148: ...the terminal blocks to the outside of the equipment Check that both circuits of STO terminals on the supply control unit are closed as shown in Default I O connection diagram of the supply unit on page 340 IN1 and IN2 must be connected to OUT The supply unit cannot start is either circuit is open Refer to the wiring diagrams delivered with the drive See chapters Control units of the drive page 337...

Page 149: ... and supply unit Connect the fiber optic cable between CH 0 RDCO module in supply unit and CH1 RDCO module in inverter unit The communication also requires setting of inverter unit parameter 95 20 HW options word 1 and supply unit parameter 195 20 HW options word 1 See the firmware manuals For commissioning both supply unit and inverter unit with a single control panel a panel bus configuration vi...

Page 150: ...ing on control source settings this may also close the main contactor if present If a main contactor is present and does not close refer to the circuit diagrams delivered by the drive as well as the appropriate firmware manuals On load checks Start the motor to perform the ID run Check that the module cooling fans rotate freely in the right direction The fans run noiselessly Check that the motor s...

Page 151: ... packages and example cabinet installations of the modules Note The instructions do not cover all possible cabinet constructions WARNING Only qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 multidrive c...

Page 152: ...oling fan internal 60 Hz R R Cabinet cooling fan door 50 60 Hz R Cabinet cooling fan IP54 50 Hz R Cabinet cooling fan IP54 60 Hz R R Batteries Control panel battery R Control unit battery R R Connections and environment Cabinet door filters IP54 R R R R R R R R R R R R R Quality of supply voltage P P P P P P P P P P P P P Spare parts Spare parts I I I I I I I I I I I I I Reforming of DC circuit ca...

Page 153: ... firmware manual of the supply inverter unit Cabinet Cleaning the interior of the cabinet WARNING Only qualified electricians are allowed to do the work described below Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English before you service the drive Ignoring the instructions can cause physical injury or death or damag...

Page 154: ... meshes If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle proceed as follows 1 Recommendation De energize the fans by switching off the unit Obey the instructions in section Electrical safety precautions on page 128 2 Remove the fasteners at the top of the grating 3 Lift the grating and pull it away from the door 4 Vacuum clean or wash the ...

Page 155: ...tching off the unit Obey the instructions in section Electrical safety precautions on page 128 2 Remove the fasteners at the top of the grating 3 Lift the grating and pull it away from the door 4 Remove the air filter 5 Place the new filter in the grating the metal wire side facing the door 6 Reinstall the grating in reverse order Cleaning the outlet roof filters IP54 The outlet roof filter in IP5...

Page 156: ...1 English before you service the drive Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the AC power line Obey the instructions in section Electrical safety precautions on page 128 2 Check the tightness of the cable connections Use the tightening torques given in Cabinet design and construction instructions for ACS880 a...

Page 157: ...the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English before you service the drive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and disconnect it from the AC power line Obey the instructions...

Page 158: ...ing fan of the supply module frame D8T The cooling fan of the D8T module is replaced in the similar manner as the cooling fan of the R8i module See section Replacing the cooling fan of the inverter module frame R8i on page 159 3 5 b a c ...

Page 159: ...u service the drive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and disconnect it from the AC power line Obey the instructions in section Electrical safety precautions on page 128 2 Open the door 3 Remove the shroud in front of the fan 4 Remove the cover panel in...

Page 160: ...ive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and disconnect it from the AC power line Obey the instructions in section Electrical safety precautions on page 128 2 Open the door 3 Remove the shroud in front of the fan 4 Remove the cover panel 5 Remove the brack...

Page 161: ...Maintenance 161 4 5 6 7 8 6 10 10 ...

Page 162: ...tions for ACS880 multidrive cabinets and modules 3AUA0000102301 English before you service the drive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Electrical safety precautions on p...

Page 163: ...m nuts which hold the fan 7 Remove the fan from the fan holder 8 Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder 9 Install and tighten the four nuts removed earlier 6 7 9 8 ...

Page 164: ...164 Maintenance 10 Connect the fan cable 11 Align and push the fan holder into the module 12 Install and tighten the two M4 12 T20 screws 10 11 12 ...

Page 165: ...ctions 3AXD50000010284 400 mm and 3AXD50000010004 600 mm for further details For the kit illustrations of the IP54 cooling fans see chapter Ordering information 3 Pull the fan unit out 4 Install a new fan in reverse order Replacing the cabinet cooling fans Cabinets with ABB air outlet kits WARNING Repeat the steps described in section Electrical safety precautions on page 128 The complete safety i...

Page 166: ...cabinets and modules 3AUA0000102301 English Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and disconnect it from the AC power line Obey the instructions in section Electrical safety precautions on page 128 2 Follow the instructions of the manufacturer of the air ou...

Page 167: ...tions on page 128 2 Remove the cooling fan of the supply module as described under Fans elsewhere in this chapter 3 Blow clean and dry compressed air through the module from bottom to top simultaneously using a vacuum cleaner at the air outlet to trap the dust Note Prevent the dust from entering adjoining equipment 4 Refit the cooling fan Replacing the supply module frame D7T WARNING Only qualifie...

Page 168: ... the fastening bolts of the DC and AC busbars 6 Install the module lifting device 3AXD50000004182 to the Rittal TS 8 enclosure The lifting device package includes the assembly instructions 3AXD50000002773 7 Bend the DC flexibars away from the module and pull the module out enough to attach a lifting chain to chain holes on top of the module 8 Remove the upper module guide plate and lift the module...

Page 169: ...Maintenance 169 5 5 5 6 3 M6 ...

Page 170: ...170 Maintenance 7 8 ...

Page 171: ...hich is equipped with wheels pull the module carefully out of the cubicle along the ramp While pulling on the handle keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back When replacing a module which is equipped with wheels push the module up the ramp and back into the cubicle Keep your fingers away from the edge of the module front plate ...

Page 172: ...ce to remove the module from the cabinet If the ramp is used install it by placing the hooks of the ramp between the bottom plate and Rittal frame 6 Remove the module fastening screws on the top part of the module 7 Remove the module fastening screws on the lower part of the module 8 Pull the module carefully out of the cabinet along the ramp or use any other lifting device to remove the module 9 ...

Page 173: ...Maintenance 173 5 5 5 6 7 6 7 ...

Page 174: ...174 Maintenance 8 ...

Page 175: ...e which is equipped with wheels pull the module carefully out of the cubicle along the ramp While pulling on the handle keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back When replacing a module which is equipped with wheels push the module up the ramp and back into the cubicle Keep your fingers away from the edge of the module front pla...

Page 176: ...fting device to remove the module from the cabinet If the ramp is used install it by placing the hooks of the ramp between the bottom plate and Rittal frame 6 Remove the module fastening screws on the top part of the module 7 Remove the module fastening screws on the lower part of the module 8 Pull the module carefully out of the cabinet along the ramp or use any other lifting device to remove the...

Page 177: ...Maintenance 177 7 5 8 5 5 6 6 ...

Page 178: ...and repair services Reforming the capacitors The DC circuit capacitors must be reformed if the module has been stored for a year or more See section Type designation labels page 45 for information on finding out the manufacturing date For information on reforming the capacitors see Converter module capacitor reforming instructions 3BFE64059629 English Control panel Replacing the battery 1 Turn the...

Page 179: ...rom the defective unit to the new unit WARNING Only qualified electricians are allowed to do this work Read the complete safety instructions of the drive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Do not remove or insert the memory unit when the control unit is powered 1 Stop the drive and disconnect it from the AC power line Obey the instructio...

Page 180: ...us red There is an active fault in the module ACS AP W control panel status LED Blinking blue Bluetooth interface is enabled It is in discoverable mode and ready for pairing Flickering blue Data is transfered through the Bluetooth interface of the control panel Control panel door mounting kit Red There is an active fault in the module Green Power supply for the control board of the module is OK Su...

Page 181: ...e section Electrical safety precautions on page 128 2 If the supply inverter control unit is powered from the faulty module connect the control unit to another 24 V DC power supply We strongly recommend using an external power supply with supply inverter units consisting of parallel connected modules 3 Remove the module to be serviced from its bay 4 If the STO Safe torque off function is in use in...

Page 182: ...mage to the equipment 1 Remove the STO Safe torque off jumper wire set if present 2 Remove the air baffle from the module bay 3 Reinstall the module into its bay 4 Reconnect the STO wiring if used to the module 5 In case the inverter unit has a DC switch with a charging circuit re enable all channels on the charging monitoring unit 6 Switch on the power to the drive 7 Enter 0 into parameter 195 13...

Page 183: ...er to the kit specific installation instructions available at https sites apps abb com sites lvacdrivesengineeringsupport content For access contact your local ABB representative Parts that are labeled suitable for generic enclosures are not designed for any specific enclosure system These parts are intended as a basis for further engineering and may require additional parts to be fully usable Ins...

Page 184: ...ed to DC connection for example busbars 300 399 Kits related to module installation for example mechanical supports 400 499 Other kits 500 599 Marine kits 001 019 Common AC and DC related kits 020 039 Air inlets 040 059 Air outlets 060 070 Air outlets with a fan 100 129 Kits with connection to AC 130 149 Kits with connection to module 150 199 Other kits related to AC connection 200 229 Kits with c...

Page 185: ...rical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For dimension drawing see section RFI filter and related accessories on page 393 When using RFI filter and related accessories check the number of common mode filters to be used Ordering code Contents and option codes UN 400 V Range 380 415 V ACS880 04 1140A 3 UN 500 V Range 380 500 V ACS880 04 1070A 5 UN...

Page 186: ...munication option module ordering code 68882915 Fiber optic cables The fiber optic cables are needed for supply and inverter modules You need one pair of cables kit per each module and between the two RDCO 04 option modules Select a kit with suitable length The following kits each consisting of a pair of plastic fiber optic cables are available from ABB ACS880 04 Control unit kit Qty Ordering code...

Page 187: ...g connector X50 is not included in the module kit and you must order it separately Note Plug connectors for X51 X52 and X53 are included in the module kit Connector Data Qty Ordering code Illustration X50 STV S 9 SB 9 pole 6 KV 3 female 4 mm2 500 V 32 A 1 per module 3AUA0000059813 ...

Page 188: ...allation parts include for example top and bottom supports for the module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AUA0000115057 A 4 8 303 Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AUA0000116182 A 4 8 353 Instruction code 3AUA0000116148 Instruction c...

Page 189: ...t PLS assembly When using the Rittal Flat PLS system this kit is used for correct positioning of the common AC bus in the Rittal TS 8 enclosure Note The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Frame size Enclosure Qty Ordering c...

Page 190: ... connected to the module through a quick connector Each supply module requires quick connectors For the dimension drawing see section Quick connector on page 372 Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AUA0000115904 A 4 8 102 Instruction code 3AUA0000115889 Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AUA0000115077 A 4 8 180 Inst...

Page 191: ...osures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system DC busbars DC busbars connects the Flat PLS busbars to the DC fuses Frame size Enclosure Qty Ordering code Kit code Illustration All 400 mm 1 3AUA0000115906 A 468 X 001 Instruction code 3AUA0000115891 Frame size Enclosure Qty Ordering code K...

Page 192: ...2 Ordering information DC connection flanges Each diode supply module requires DC connection flanges Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AXD50000002639 A 468 8 230 ...

Page 193: ...ure Degree of protection Qty Ordering code Kit code Illustration 400 mm IP20 1 3AUA0000117002 A 4 X 021 Instruction code 3AUA0000116879 400 mm IP42 1 3AUA0000117007 A 4 X 024 Instruction code 3AUA0000116873 400 mm IP54 1 3AXD50000009184 A 4 X 027 Instruction code 3AXD50000010482 ...

Page 194: ...e instruction code 3AXD50000001983 for the cutting instructions of the cabinet roof plate 400 mm IP42 cubicle with natural convection cooling 1 3AUA0000114968 A 4 X 040 See the instruction code 3AUA0000115292 for the cutting instructions of the cabinet roof plate 400 mm IP54 cubicle with forced cooling 1 3AXD50000009187 A 4 X 064 Instruction code 3AXD50000010284 Note Fan to be ordered separately ...

Page 195: ...onnector SC 2 5 RZ 7 2 5 mm2 12AWG 1 3AXD50000000724 UL CSA Enclosure Degree of protection Component Qty Ordering code Name Data 400 mm IP54 230 V 50 60 Hz Fan RB4C 355 170 1 3AXD50000006934 Capacitor MSB MKP 6 603 E1679 1 3AXD50000006959 Connector SPB2 5 7 2 5 mm2 12AWG 1 3AXD50000000723 Connector SC 2 5 RZ 7 2 5 mm2 12AWG 1 3AXD50000000724 400 mm IP54 115 V 50 60 Hz Fan RH35M 4EK 4F 1R 115 V 1 6...

Page 196: ...r example top and bottom supports for the module AC side components 1 D8T generic enclosure AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AXD50000002716 A 4 8 307 Frame size Enclosure Qty Ordering code Kit code Illustration...

Page 197: ...connection flanges Each diode supply module requires DC connection flanges Cabinet ventilation kits See section Cabinet ventilation kits 400 mm on page 193 Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AXD50000004850 A 4 8 209 Frame size Enclosure Qty Ordering code Kit code Illustration 1 D8T 400 mm 1 3AXD50000002639 A 468 8 230 ...

Page 198: ...6185 OXP12X395 12 395 UN 500 V Range 380 500 V 1070A 5 SWITCH KIT OT TYPE IEC 1250 E12 1250 A 1000 V 50 kA 1 3AXD50000006185 OXP12X395 12 395 UN 690 V Range 525 690 V 0800A 7 SWITCH KIT OT TYPE IEC 1250 E12 1250 A 1000 V 50 kA 1 3AXD50000006185 OXP12X395 12 395 0900A 7 SWITCH KIT OT TYPE IEC 1250 E12 1250 A 1000 V 50 kA 1 3AXD50000006185 OXP12X395 12 395 ACS880 04 Main switch disconnector UL CSA Q...

Page 199: ...A 5 170M6419 1600 A 690 V 3 68393108 UN 690 V Range 525 690 V 0800A 7 170M6417 1400 A 690 V 3 3AXD50000000150 0900A 7 170M6417 1400 A 690 V 3 3AXD50000000150 ACS880 04 Fuse UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 1140A 3 170M6419 1600 A 690 V 3 68393108 UN 500 V Range 380 500 V 1070A 5 170M6419 1600 A 690 V 3 68393108 UN 690 V Range 525 690 V 0800A 7 170M6417 1400 A 690 V 3 3AX...

Page 200: ...ction as well For best results use as short connection wiring as possible For the detailed connection see chapter Example circuit diagrams on page 397 The varistor kit ACS880 contains CVAR varistor board with fastening items ie stand offs and fastening screws For the dimension drawing see section CVAR board UL CSA on page 392 ACS880 04 Main contactor UL CSA Qty Ordering code Type Data UN 400 V Ran...

Page 201: ... ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 389 The door mounting kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 Combi screw for the cover EMC shield control panel mounting platform grounding wire Ethernet cable 3 m DPMP 01 mounting platform for ...

Page 202: ... BCU control unit ZMU memory unit with the control program For the dimension drawings see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 ACS880 04 Control unit kit Qty Ordering code Type UN 400 V Range 380 415 V...

Page 203: ... connector X50 is not included in the module kit and you must order it separately Note Plug connectors for X51 X52 and X53 are included in the module kit Connector Data Qty Ordering code Illustration X50 STV S 9 SB 500 V 32 A 9 pole 6 KV 3 female 4 mm2 1 1 per module 3AUA0000059813 ...

Page 204: ...module cubicle Module installation parts and lead through for bottom plate Module installation parts include for example top and bottom supports for the module Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600 mm 1 3AXD50000005052 A 6 8 309 2 R8i 600 mm 2 3AXD50000004385 A 468 8 441 Instruction code 3AXD50000004859 Instruction code 3AXD50000004817 ...

Page 205: ...p with plinth heights over 100 mm The ramp is designed for a plinth height of 100 mm the standard plinth height of Rittal TS 8 cabinets See the dimension drawing see section Ramp on page 390 Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600 mm 1 3AXD50000002439 A 6 8 354 Instruction code 3AXD50000001901 Frame size Enclosure Qty Ordering code Kit code Illustration R8i All 1 3AU...

Page 206: ...em Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system DC busbars DC busbars provide connection from common DC bus to the module DC input Frame size Enclosure Qty Ordering code Kit code Illustration All 600 mm 1 3AUA0000115906 A 468 X 001 Instruction code 3AUA0000115891 Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600...

Page 207: ...nverter module requires common mode busbars and DC connection flanges Frame size Enclosure Qty Ordering code Kit code Illustration R8i 600 mm 2 3AXD50000028403 A 468 8 246 Instruction code 3AXD50000028384 R8i 600 mm 2 3AXD50000028401 A 468 8 235 Instruction code 3AXD50000028418 ...

Page 208: ...ck connector The power input of the inverter module is connected to the module through a quick connector Each module requires quick connectors For the dimension drawing see section Quick connector on page 372 Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600 mm 1 3AXD50000005051 A 6 8 133 Instruction code 3AXD50000004594 2 R8i 600 mm 1 3AXD50000005244 A 6 8 134 Instruction cod...

Page 209: ... are included Enclosure Degree of protection Ordering code Kit code Illustration 600 mm IP20 3AUA0000117003 A 6 X 022 Instruction code 3AUA0000116880 600 mm IP42 3AUA0000117008 A 6 X 025 Instruction code 3AUA0000116874 600 mm IP54 3AXD50000009185 A 6 X 028 Instruction code 3AXD50000009990 ...

Page 210: ...m IP20 cubicle with natural convection cooling 1 3AUA0000125204 A 6 X 043 600 mm IP42 cubicle with natural convection cooling 1 3AUA0000114789 A 6 X 041 600 mm IP54 cubicle with forced cooling 1 3AXD50000009189 A 6 X 065 Instruction code 3AXD50000001981 Instruction code 3AUA0000115166 Instruction code 3AXD50000010004 ...

Page 211: ...24 UL CSA Enclosure Degree of protection Component Qty Ordering code Name Data 600 mm IP54 230 V 50 60 Hz Fan CRBB 4 400 188 1 3AXD50000006111 Capacitor MSB MKP 12 603 E1679 1 3AXD50000006885 Connector SPB2 5 7 2 5 mm2 12AWG 1 3AXD50000000723 Connector SC 2 5 RZ 7 2 5 mm2 12AWG 1 3AXD50000000724 600 mm IP54 115 V 50 60 Hz Fan RH40M 4EK 4I 1R 115 V 1 64750038 Capacitor 25 μF 220 V 2 68713188 Connec...

Page 212: ...2 R8i inverter module cubicle Module installation parts and lead through for bottom plate Module installation parts include for example top and bottom supports for the module Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600 mm 1 3AXD50000005876 A 6 8 311 2 R8i 600 mm 2 3AXD50000004385 A 468 8 441 Instruction code 3AXD50000004817 ...

Page 213: ...anges Each inverter module requires common mode busbars and DC connection flanges Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600 mm 1 3AXD50000006444 A 6 8 257 Frame size Enclosure Qty Ordering code Kit code Illustration R8i 600 mm 2 3AXD50000028403 A 468 8 246 Instruction code 3AXD50000028384 R8i 600 mm 2 3AXD50000028401 A 468 8 235 Instruction code 3AXD50000028418 ...

Page 214: ...nected to output busbars Kit A 6 8 138 contains busbars for connecting two inverter modules together so that no identical motor cable is needed for every module Cabinet ventilation kits See section Cabinet ventilation kits 600 mm page 209 Frame size Enclosure Qty Ordering code Kit code Illustration 2 R8i 600 mm 1 3AXD50000006491 A 6 8 136 2 R8i 600 mm 1 3AXD50000006493 A 6 8 138 ...

Page 215: ...otect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 ACS880 04 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data 1140A 3 1070A 5 VITROPERM 250F 250 F 4 2 μH 4 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 1140A 3 170M6416 1250 A 690 V 4 6...

Page 216: ...7 for each module Suitable kits and components for each ACS880 04 type are listed in this chapter The other parts listed in this chapter may be required by the application or make the installation or use of the module easier Ordering code Contents and option codes UN 400 V Range 380 415 V ACS880 04 1250A 3 ACS880 04 1480A 3 ACS880 04 1760A 3 UN 500 V Range 380 500 V ACS880 04 1320A 5 ACS880 04 145...

Page 217: ...ngs see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 187 ACS880 04 Control unit kit Qty Ordering code Type UN 400 V Range 380 415 V 1250A 3 BCU 02 KIT for DxT 1 3AXD500...

Page 218: ...lation parts include for example top and bottom supports for the module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002489 A 6 8 305 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002439 A 6 8 354 Instruction code 3AXD50000001901 Instruction ...

Page 219: ...t PLS assembly When using the Rittal Flat PLS system this kit is used for correct positioning of the common AC bus in the Rittal TS 8 enclosure Note The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Frame size Enclosure Qty Ordering c...

Page 220: ...hrough a quick connector Each supply module requires quick connectors For the dimension drawing see section Quick connector on page 372 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002491 A 6 8 103 Instruction code 3AXD50000001890 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002493 A 6 8 182 Instruction code 3AXD500000...

Page 221: ...sures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system DC busbars DC busbars connects the Flat PLS busbars to the DC fuses Frame size Enclosure Qty Ordering code Kit code Illustration All 400 mm 1 3AUA0000115906 A 468 X 001 Instruction code 3AUA0000115891 Frame size Enclosure Qty Ordering code Ki...

Page 222: ... supply module requires DC connection flanges Cabinet ventilation kits See section Cabinet ventilation kits 600 mm on page 209 Frame size Enclosure Qty Ordering code Kit code Illustration D8T 600 mm 2 3AXD50000002639 A 468 8 230 Rittal and generic enclosures ...

Page 223: ...r example top and bottom supports for the module AC side components 2 D8T generic enclosure AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000006135 A 6 8 313 Frame size Enclosure Qty Ordering code Kit code Illustration...

Page 224: ...C connection flanges Each diode supply module requires DC connection flanges Cabinet ventilation kits See section Cabinet ventilation kits 600 mm page 209 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000006524 A 6 8 210 Frame size Enclosure Qty Ordering code Kit code Illustration D8T 600 mm 2 3AXD50000002639 A 468 8 230 ...

Page 225: ...pe Dimensions D mm L mm UN 400 V Range 380 415 V 1250A 3 SWITCH KIT OT TYPE IEC 2000 E12 55 kA 1000 V 2000 A 1 3AXD50000006186 OXP12X465 12 465 1480A 3 SWITCH KIT OT TYPE IEC 2000 E12 55 kA 1000 V 2000 A 1 3AXD50000006186 OXP12X465 12 465 1760A 3 SWITCH KIT OT TYPE IEC 2000 E12 55 kA 1000 V 2000 A 1 3AXD50000006186 OXP12X465 12 465 UN 500 V Range 380 500 V 1320A 5 SWITCH KIT OT TYPE IEC 2000 E12 5...

Page 226: ...50000048354 1580A 5 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 1 1 3AXD50000048327 3AXD50000048354 ACS880 04 Main circuit breaker 115 V IEC Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 1 3AXD50000048329 3AXD50000048354 1480A 3 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 1 3AXD50000...

Page 227: ... 600 V 3P 65 kA UL 3 pole rear hor term 1 1 3AXD50000048327 3AXD50000048354 UN 690 V Range 525 690 V 1160A 7 SWITCH KIT OT TYPE UL 1200 U12 1200 A 600 V 50 kA 1 3AXD50000010814 ACS880 04 Main circuit breaker 115 V UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 600 V 3P 65 kA UL 3 pole rear hor term 1 1 3AXD50000048329 3AXD5000004835...

Page 228: ...he main circuit breaker see section Main circuit breaker on page 380 Main circuit breaker and wagon cover You must order one cover 1SDA0 64003259 for the main circuit breaker One cover IP54 flange key N 20005 E2 2 E6 2 1SDA073869R1 3AXD50000049760 is needed for each main circuit breaker wagon pair IEC busbar shim kits Use busbar shim kit for adapting E2 2S A and E4 2S A main circuit breakers to IE...

Page 229: ...0 04 Fuse IEC Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 170M7062 2000 A 690 V 3 68689589 1480A 3 170M7063 2500 A 690 V 3 68752591 1760A 3 170M7064 3000 A 690 V 3 3AXD50000001059 UN 500 V Range 380 500 V 1320A 5 170M7062 2000 A 690 V 3 68689589 1450A 5 170M7063 2500 A 690 V 3 68752591 1580A 5 170M7063 2500 A 690 V 3 68752591 UN 690 V Range 525 690 V 1160A 7 170M6419 1600 A 690 V ...

Page 230: ...658 1480A 3 170M6419 1600 A 690 V 6 68393108 1760A 3 170M6419 1600 A 690 V 6 68393108 UN 500 V Range 380 500 V 1320A 5 170M6415 1100 A 690 V 6 68731658 1450A 5 170M6419 1600 A 690 V 6 68393108 1580A 5 170M6419 1600 A 690 V 6 68393108 UN 690 V Range 525 690 V 1160A 7 170M6414 1000 A 690 V 6 68333296 ACS880 04 Fuse UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 170M6415 1100 A 6...

Page 231: ... UN 400 V Range 380 415 V 1250A 3 AF2050 30 22 70 2050 A ITh 1000 V Ue 1 3AUA0000051805 1480A 3 AF2050 30 22 70 2050 A ITh 1000 V Ue 1 3AUA0000051805 1760A 3 AF2050 30 22 70 2050 A ITh 1000 V Ue 1 3AUA0000051805 UN 500 V Range 380 500 V 1320A 5 AF2050 30 22 70 2050 A ITh 1000 V Ue 1 3AUA0000051805 1450A 5 AF2050 30 22 70 2050 A ITh 1000 V Ue 1 3AUA0000051805 1580A 5 AF2050 30 22 70 2050 A ITh 1000...

Page 232: ...it and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 2 R8i inverter modules In Rittal installations 2 R8i inverter consists of one 2 R8i inverter module cubicle In generic installations 2 R8i inverter module cubicle consist of one 2 R8i inverter module cubicle See pag...

Page 233: ...dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 4 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 170M6416 1250 A 690 V 4 68244463 1480A 3 170M6417 1400 A 690 V 4 3AXD50000000150 1760A 3 170M6419 1600 A 690 V 4 ...

Page 234: ...h module quick connectors 3AUA0000119227 for each module Suitable kits and components for each ACS880 04 type are listed in this chapter The other parts listed in this chapter may be required by the application or make the installation or use of the module easier Ordering code Contents and option codes UN 500 V Range 380 500 V ACS880 04 1800A 5 ACS880 04 1980A 5 UN 690 V Range 525 690 V ACS880 04 ...

Page 235: ...l unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 187 Kits for 2 D8T supply modules In Rittal installations 2 D8T supply consists of one 2 D8T supply module cubicle In generic installations 2...

Page 236: ...00006186 OXP12X465 12 465 1980A 5 SWITCH KIT OT TYPE IEC 2000 E12 55 kA 1000 V 2000 A 1 3AXD50000006186 OXP12X465 12 465 UN 690 V Range 525 690 V 1450A 7 SWITCH KIT OT TYPE IEC 2000 E12 55 kA 1000 V 2000 A 1 3AXD50000006186 OXP12X465 12 465 1650A 7 SWITCH KIT OT TYPE IEC 2000 E12 55 kA 1000 V 2000 A 1 3AXD50000006186 OXP12X465 12 465 ACS880 04 Main circuit breaker 230 V IEC Qty Ordering code Type ...

Page 237: ...V 1800A 5 E2 2S A 2000 E2 2 A_W_FP_2000HR HR_UL 2000 A 690 V 3P 65 kA UL 1 3AXD50000048342 3AXD50000048354 1980A 5 E2 2S A 2000 E2 2 A_W_FP_2000HR HR_UL 2000 A 690 V 3P 65 kA UL 1 3AXD50000048342 3AXD50000048354 UN 690 V Range 525 690 V 1450A 7 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 1 3AXD50000048329 3AXD50000048354 1650A 7 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V...

Page 238: ...49760 is needed for each main circuit breaker wagon pair IEC busbar shim kits See page 228 Main AC fuses The AC fuses protect the input cables and the main contactor against short circuits The main AC fuses are used in such ACS880 04 configurations that there are a main switch disconnector and a main contactor too For the dimension drawings see section Main AC fuses on page 385 1650A 7 E2 2S A 160...

Page 239: ...kit UL CSA See page 200 ACS880 04 Fuse IEC Qty Ordering code Type Data UN 500 V Range 380 500 V 1800A 5 170M6419 1600 A 690 V 6 68393108 1980A 5 170M6419 1600 A 690 V 6 68393108 UN 690 V Range 525 690 V 1450A 7 170M6417 1400 A 690 V 6 3AXD50000000150 1650A 7 170M6417 1400 A 690 V 6 3AXD50000000150 ACS880 04 Fuse UL CSA Qty Ordering code Type Data UN 500 V Range 380 500 V 1800A 5 170M6419 1600 A 69...

Page 240: ...ntains BCU control unit ZMU memory unit with the control program For the dimension drawings see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 ACS880 04 Control unit ...

Page 241: ...one 2 R8i inverter module cubicle Module installation parts and lead through for bottom plate Module installation parts include for example top and bottom supports for the module Frame size Enclosure Qty Ordering code Kit code Illustration 1 R8i 400 mm 1 3AXD50000004415 A 4 8 310 1 R8i 400 mm 1 3AXD50000004385 A 468 8 441 Instruction code 3AXD50000004842 Instruction code 3AXD50000004817 ...

Page 242: ...mp with plinth heights over 100 mm The ramp is designed for a plinth height of 100 mm the standard plinth height of Rittal TS 8 cabinets See the dimension drawing see section Ramp on page 390 Frame size Enclosure Qty Ordering code Kit code Illustration 1 R8i 400 mm 1 3AUA0000116182 A 4 8 353 Instruction code 3AUA0000116148 Frame size Enclosure Qty Ordering code Kit code Illustration R8i All 1 3AUA...

Page 243: ...m Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system DC busbars DC busbars provide connection from common DC bus to the module DC input Frame size Enclosure Qty Ordering code Kit code Illustration All 400 mm 1 3AUA0000115906 A 468 X 001 Instruction code 3AUA0000115891 Frame size Enclosure Qty Ordering code Kit code Illustration 1 R8i 400 ...

Page 244: ...ng parts for quick connectors and output busbars Motor cables are connected to output busbars Frame size Enclosure Qty Ordering code Kit code Illustration R8i 400 mm 1 3AXD50000028403 A 468 8 246 Instruction code 3AXD50000028384 R8i 400 mm 1 3AXD50000028401 A 468 8 235 Instruction code 3AXD50000028418 Frame size Enclosure Qty Ordering code Kit code Illustration 1 R8i 400 mm 1 3AXD50000004414 A 4 8...

Page 245: ...rs For the dimension drawing see section Quick connector on page 372 Cabinet ventilation kits See section Cabinet ventilation kits 400 mm on page 193 Kits for 2 R8i inverter modules Rittal TS 8 enclosure See pages 204 214 Frame size Enclosure Qty Ordering code Kit code Instruction code R8i 400 mm 1 per module 3AUA0000119227 A 468 8 100 Instruction code 3AUA0000118667 ...

Page 246: ...3 R8i inverter module cubicle Module installation parts and lead through for bottom plate Module installation parts include for example top and bottom supports for the module Frame size Enclosure Qty Ordering code Kit code Illustration 3 R8i 800 mm 1 3AXD50000005877 A 8 8 312 3 R8i 800 mm 3 3AXD50000004385 A 468 8 441 Instruction code 3AXD50000004817 ...

Page 247: ...ges Each inverter module requires common mode busbars and DC connection flanges Frame size Enclosure Qty Ordering code Kit code Illustration 3 R8i 800 mm 1 3AXD50000006450 A 8 8 258 Frame size Enclosure Qty Ordering code Kit code Illustration 3 R8i 800 mm 3 3AXD50000028403 A 468 8 246 Instruction code 3AXD50000028384 3 R8i 800 mm 3 3AXD50000028401 A 468 8 235 Instruction code 3AXD50000028418 ...

Page 248: ...and output busbars Motor cables are connected to output busbars Kit A 8 8 139 contains busbars for connecting the inverter modules together so that no identical motor cable is needed for every module Frame size Enclosure Qty Ordering code Kit code Illustration 3 R8i 800 mm 1 3AXD50000006492 A 8 8 137 3 R8i 800 mm 1 3AXD50000006494 A 8 8 139 ...

Page 249: ...ure Degree of protection Qty Ordering code Kit code Illustration 800 mm IP20 1 3AUA0000117005 A 8 X 023 Instruction code 3AUA0000116887 800 mm IP42 1 3AUA0000117009 A 8 X 026 Instruction code 3AUA0000116875 800 mm IP54 1 3AXD50000009186 A 8 X 029 Instruction code 3AXD50000010001 ...

Page 250: ...e instruction code 3AXD50000001983 for the cutting instructions of the cabinet roof plate 800 mm IP42 cubicle with natural convection cooling 2 3AUA0000114968 A 4 X 040 See the instruction code 3AUA0000115292 for the cutting instructions of the cabinet roof plate 400 mm IP54 cubicle with forced cooling 2 3AXD50000009187 A 4 X 064 Instruction code 3AXD50000010284 Note Fan to be ordered separately ...

Page 251: ...onnector SC 2 5 RZ 7 2 5 mm2 12AWG 2 3AXD50000000724 UL CSA Enclosure Degree of protection Component Qty Ordering code Name Data 400 mm IP54 230 V 50 60 Hz Fan RB4C 355 170 2 3AXD50000006934 Capacitor MSB MKP 6 603 E1679 2 3AXD50000006959 Connector SPB2 5 7 2 5 mm2 12AWG 2 3AXD50000000723 Connector SC 2 5 RZ 7 2 5 mm2 12AWG 2 3AXD50000000724 400 mm IP54 115 V 50 60 Hz Fan RH35M 4EK 4F 1R 115 V 2 6...

Page 252: ... fuses DC fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 6 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 500 V Range 380 500 V 1800A 5 170M6417 1400 A 690 V 6 3AXD50000...

Page 253: ... the module easier Control electronics for D8T modules Cabling of the electronics outside the supply and inverter module must be done by the customer The current consumption of the main components in the auxiliary circuit is shown in Auxiliary circuit current consumption on page 335 Control unit Supply modules and inverter modules require their own control units The delivery includes the control u...

Page 254: ...dering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 187 Kits for 1 D8T supply modules Rittal TS 8 enclosure In Rittal installations 3 D8T supply consists of one 1 D8T supply module cubicle and one 2 D8T supply module cubicle See pages 188 194 In addition the following kit is available Kits for 2 D8T supply modules Rittal TS 8 enclosure See pages 218 222 Fr...

Page 255: ...r example top and bottom supports for the module AC side components 3 D8T generic enclosure AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Frame size Enclosure Qty Ordering code Kit code Illustration 3 D8T 800 mm 1 3AXD50000006117 A 8 8 314 Frame size Enclosure Qty Ordering code Kit code Illustration...

Page 256: ... connection flanges Each diode supply module requires DC connection flanges Cabinet ventilation kits See section Cabinet ventilation kits 800 mm on page 249 Frame size Enclosure Qty Ordering code Kit code Illustration 3 D8T 800 mm 1 3AXD50000006516 A 8 8 211 Frame size Enclosure Qty Ordering code Kit code Illustration D8T 600 mm 3 3AXD50000002639 A 468 8 230 ...

Page 257: ...355 ACS880 04 Main circuit breaker 115 V IEC Qty Ordering code Type Information UN 400 V Range 380 415 V 2210A 3 E4 2S A 2500 E4 2 A_W_FP_2500HR HR_UL 2500 A 690 V 3P 65 kA UL 3 pole rear HR HR term Aux contacts 1 1 3AXD50000048345 3AXD50000048355 2610A 3 E4 2S A 2500 E4 2 A_W_FP_2500HR HR_UL 2500 A 690 V 3P 65 kA UL 3 pole rear HR HR term Aux contacts 1 1 3AXD50000048345 3AXD50000048355 ACS880 04...

Page 258: ...ply unit AC fuses These fuses protect the supply module for short circuits Supply unit AC fuses are used in such ACS880 04 configurations that there is a main circuit breaker or a main switch disconnector and a main contactor in case of two or more supply modules 6 pulse or four or more supply modules 12 pulse For the dimension drawings see section AC fuses on page 382 ACS880 04 Main switch discon...

Page 259: ...Ordering information 259 Varistor kit UL CSA See page 200 ...

Page 260: ...tion module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 1 R8i inverter modules Rittal TS 8 enclosure In Rittal installations 3 R8i inverter consists of one 1 R8i inverter module cubicle and one 2 R8i inverter module cub...

Page 261: ...ing see section Common mode filter on page 392 Inverter DC fuses DC fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 6 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 400 V...

Page 262: ...he module easier Control electronics for D8T modules Cabling of the electronics outside the supply and inverter module must be done by the customer The current consumption of the main components in the auxiliary circuit is shown in Auxiliary circuit current consumption on page 335 Control unit Supply modules and inverter modules require their own control units The delivery includes the control uni...

Page 263: ...modules Rittal TS 8 enclosure In Rittal installations 3 D8T supply consists of one 1 D8T supply module cubicle and one 2 D8T supply module cubicle See pages 188 194 In addition the following kit is available Kits for 2 D8T supply modules Rittal TS 8 enclosure See pages 218 222 Kits for 3 D8T supply modules generic enclosure In generic installations 3 D8T supply consists of one 3 D8T supply module ...

Page 264: ...48343 3AXD50000048355 ACS880 04 Main circuit breaker 115 V IEC Qty Ordering code Type Information UN 690 V Range 525 690 V 2300A 7 E4 2S A 2500 E4 2 A_W_FP_2500HR HR_UL 2500 A 690 V 3P 65 kA UL 3 pole rear HR HR term Aux contacts 1 1 3AXD50000048345 3AXD50000048355 ACS880 04 Main circuit breaker 230 V UL CSA Qty Ordering code Type Information UN 690 V Range 525 690 V 2300A 7 E4 2S A 2500 E4 2 A_W_...

Page 265: ...E2 2 E6 2 1SDA073869R1 3AXD50000049760 is needed for each main circuit breaker wagon pair IEC busbar shim kits See page 228 Supply unit AC fuses These fuses protect the supply module for short circuits Supply unit AC fuses are used in such ACS880 04 configurations that there is a main circuit breaker or a main switch disconnector and a main contactor in case of two or more supply modules 6 pulse o...

Page 266: ...he dimension drawings see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 2 R8i inverter modules Rittal TS 8 enclosure In Rittal installations 4 R8i inverter ...

Page 267: ...s For the dimension drawing see section Common mode filter on page 392 Inverter DC fuses DC fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 8 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering...

Page 268: ...uick connectors 3AUA0000119227 for each module Suitable kits and components for each ACS880 04 type are listed in this chapter The other parts listed in this chapter may be required by the application or make the installation or use of the module easier Ordering code Contents and option codes UN 400 V Range 380 415 V ACS880 04 0990A 3 A004 UN 500 V Range 380 500 V ACS880 04 0990A 5 A004 UN 690 V R...

Page 269: ... BCU control unit ZMU memory unit with the control program For the dimension drawings see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 187 ACS880 04 Control unit kit Qt...

Page 270: ...e used for IP20 touch protection with the cabinet doors open Lifting device The lifting device is used for installing and replacing the D7T module in the Rittal TS 8 enclosure Frame size Enclosure Qty Ordering code Kit code Illustration 2 D7T 600 mm 1 3AXD50000008820 A 6 7 320 Frame size Enclosure Qty Kit code Ordering code Illustration 2 D7T 600 mm 1 A 6 8 354 3AXD50000002439 Instruction code 3AX...

Page 271: ...Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system AC busbar support In D7T AC busbars provide connection from the module input to the common AC Flat PLS Frame size Enclosure Qty Ordering code Kit code Illustration All 600 mm 1 3AUA0000115905 A 468 X 011 Instruction code 3AUA0000115893 Frame size Enclosure Qt...

Page 272: ...ar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system DC busbars DC busbars provide connection from the module DC output to the common DC bus Cabinet ventilation kits See section Cabinet ventilation kits 600 mm on page 209 Frame size Enclosure Qty Ordering code Kit code Illustration All 600 mm 1 3AUA0000115906 A 468 X 001 Instructi...

Page 273: ... UN 400 V Range 380 415 V 0990A 3 A004 SWITCH KIT OT TYPE IEC 1250 E12DD 1250 A 1000 V 50 kA 1 3AXD50000009845 OXP12X395 12 395 UN 500 V Range 380 500 V 0990A 5 A004 SWITCH KIT OT TYPE IEC 1250 E12DD 1250 A 1000 V 50 kA 1 3AXD50000009845 OXP12X395 12 395 UN 690 V Range 525 690 V 0800A 7 A004 SWITCH KIT OT TYPE IEC 1250 E12DD 1250 A 1000 V 50 kA 1 3AXD50000009845 OXP12X395 12 395 ACS880 04 Main swi...

Page 274: ...0000000175 ACS880 04 Fuse UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 0990A 3 A004 170M6412 800 A 690 V 6 68731640 UN 500 V Range 380 500 V 0990A 5 A004 170M6412 800 A 690 V 6 68731640 UN 690 V Range 525 690 V 0800A 7 A004 170M6411 700 A 690 V 6 3AXD50000000175 ACS880 04 Main contactor IEC Qty Ordering code Type Information UN 400 V Range 380 415 V 0990A 3 A004 AF1250 30 22 70 1250...

Page 275: ...oard shunts the current created by high voltage The CVAR board must be attached into the cabinet and connected to the main circuit after the main contactor and must have a PE connection as well For best results use as short connection wiring as possible For the detailed connection see chapter Example circuit diagrams on page 397 The varistor kit ACS880 contains CVAR varistor board with fastening i...

Page 276: ...ram For the dimension drawings see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 2 R8i inverter modules In Rittal installations 2 R8i inverter consists of o...

Page 277: ...verter DC fuses DC fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 4 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 0990A 3 A004 170M6416 1250 A 690...

Page 278: ...ts and components for each ACS880 04 type are listed in this chapter The other parts listed in this chapter may be required by the application or make the installation or use of the module easier Ordering code Contents and option codes UN 400 V Range 380 415 V ACS880 04 1250A 3 A004 ACS880 04 1480A 3 A004 ACS880 04 1760A 3 A004 UN 500 V Range 380 500 V ACS880 04 1320A 5 A004 ACS880 04 1450A 5 A004...

Page 279: ...8 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 187 ACS880 04 Control unit kit Qty Ordering code Type UN 400 V Range 380 415 V 1250A 3 A004 BCU 02 KIT for DxT 1 3AXD50000006338 1480A 3 A004 BCU 02 KIT for D...

Page 280: ...lation parts include for example top and bottom supports for the module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002489 A 6 8 305 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002439 A 6 8 354 Instruction code 3AXD50000001901 Instruction ...

Page 281: ...t PLS assembly When using the Rittal Flat PLS system this kit is used for correct positioning of the common AC bus in the Rittal TS 8 enclosure Note The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Frame size Enclosure Qty Ordering c...

Page 282: ...hrough a quick connector Each supply module requires quick connectors For the dimension drawing see section Quick connector on page 372 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000008819 A 6 8 105 Instruction code 3AXD50000010218 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000002493 A 6 8 182 Instruction code 3AXD500000...

Page 283: ...sures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system DC busbars DC busbars connects the Flat PLS busbars to the DC fuses Frame size Enclosure Qty Ordering code Kit code Illustration All 400 mm 1 3AUA0000115906 A 468 X 001 Instruction code 3AUA0000115891 Frame size Enclosure Qty Ordering code Ki...

Page 284: ... supply module requires DC connection flanges Cabinet ventilation kits See section Cabinet ventilation kits 600 mm on page 209 Frame size Enclosure Qty Ordering code Kit code Illustration D8T 600 mm 2 3AXD50000002639 A 468 8 230 Rittal and generic enclosures ...

Page 285: ...r example top and bottom supports for the module AC side components 2 D8T generic enclosure AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000006135 A 6 8 313 Frame size Enclosure Qty Ordering code Kit code Illustration...

Page 286: ... connection flanges Each diode supply module requires DC connection flanges Cabinet ventilation kits See section Cabinet ventilation kits 600 mm on page 209 Frame size Enclosure Qty Ordering code Kit code Illustration 2 D8T 600 mm 1 3AXD50000006524 A 6 8 210 Frame size Enclosure Qty Ordering code Kit code Illustration D8T 600 mm 2 3AXD50000002639 A 468 8 230 ...

Page 287: ...5 1580A 5 A004 SWITCH KIT OT TYPE IEC 1250 E12DD 1250 A 1000 V 50 kA 1 3AXD50000009845 OXP12X395 12 395 UN 690 V Range 525 690 V 0950A 7 A004 SWITCH KIT OT TYPE IEC 1250 E12DD 1250 A 1000 V 50 kA 1 3AXD50000009845 OXP12X395 12 395 1160A 7 A004 SWITCH KIT OT TYPE IEC 1250 E12DD 1250 A 1000 V 50 kA 1 3AXD50000009845 OXP12X395 12 395 ACS880 04 Main switch disconnector UL CSA Qty Ordering code Shaft T...

Page 288: ...iameter L Shaft length ACS880 04 Fuse IEC Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 A004 170M6414 1000 A 690 V 6 68333296 1480A 3 A004 170M6416 1250 A 690 V 6 68244463 1760A 3 A004 170M6417 1400 A 690 V 6 3AXD50000000150 UN 500 V Range 380 500 V 1320A 5 A004 170M6415 1100 A 690 V 6 68731658 1450A 5 A004 170M6415 1100 A 690 V 6 68731658 1580A 5 A004 170M6416 1250 A 690 V 6 682444...

Page 289: ...UN 500 V Range 380 500 V 1320A 5 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 1450A 5 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 1580A 5 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 UN 690 V Range 525 690 V 0950A 7 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 1160A 7 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 ACS880 04 Main contactor UL CSA Qty Ordering ...

Page 290: ...290 Ordering information Varistor kit UL CSA See page 275 ...

Page 291: ... 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 2 R8i inverter modules In Rittal installations 2 R8i inverter consists of one 2 R8i inverter module cubicle In generic installations 2 R8i inverter consists of one 2 R8i inverter module cubicle See pages 204 214 ACS880 04 Control unit kit Qty Ordering c...

Page 292: ...n page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 4 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 400 V Range 380 415 V 1250A 3 A004 170M6416 1250 A 690 V 4 68244463 1480A 3 A004 170M6417 1400 A 690 V 4 3AXD50000000150 1760A 3 A004 170M6419 1600 A 690 V 4 68393108 UN 500 V Range 38...

Page 293: ...rter module must be done by the customer The current consumption of the main components in the auxiliary circuit is shown in Auxiliary circuit current consumption on page 335 Control unit kit Supply modules and inverter modules require their own control units The delivery includes the control units Ordering code Contents and option codes UN 500 V Range 380 500 V ACS880 04 1800A 5 A004 ACS880 04 19...

Page 294: ...sconnectors You must equip the electric supply of a machinery with a main disconnecting device IEC EN60204 1 This section lists suitable main switch disconnectors Note For the high power units you can use withdrawable main circuit breaker instead of the main contactor and main switch disconnector ACS880 04 Main switch disconnector IEC Qty Ordering code Shaft Type Data Type Dimensions D mm L mm UN ...

Page 295: ...g code Shaft Type Data Type Dimensions D mm L mm UN 500 V Range 380 500 V 1800A 5 A004 SWITCH KIT OT TYPE UL 1200 U12 1200 A 600 V 50 kA 2 3AXD50000010814 OXP12X395 12 395 1980A 5 A004 SWITCH KIT OT TYPE UL 1200 U12 1200 A 600 V 50 kA 2 3AXD50000010814 OXP12X395 12 395 UN 690 V Range 525 690 V 1450A 7 A004 SWITCH KIT OT TYPE UL 1200 U12 1200 A 600 V 50 kA 2 3AXD50000010814 OXP12X395 12 395 1650A 7...

Page 296: ...0M6415 1100 A 690 V 6 68731658 1650A 7 A004 170M6417 1400 A 690 V 6 3AXD50000000150 ACS880 04 Main contactor IEC Qty Ordering code Type Information UN 500 V Range 380 500 V 1800A 5 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 1980A 5 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 UN 690 V Range 525 690 V 1450A 7 A004 AF1250 30 22 70 1250 A ITh 1000 V Ue 2 68687284 1650A 7 A004 AF1250...

Page 297: ...dered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 1 R8i inverter modules Rittal TS 8 enclosure In Rittal installations 3 R8i inverter consists of one 1 R8i inverter module cubicle and one 2 R8i inverter module cubicle See pages 241 245 Kits for 2 R8i inverter modules Rittal TS 8 en...

Page 298: ...fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 6 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 500 V Range 380 500 V 1800A 5 A004 170M6417 1400 A 690 V 6 3AXD5000000015...

Page 299: ...le easier Control electronics for D8T modules Cabling of the electronics outside the supply and inverter module must be done by the customer The current consumption of the main components in the auxiliary circuit is shown in Auxiliary circuit current consumption on page 335 Control unit Supply modules and inverter modules require their own control units The delivery includes the control units Orde...

Page 300: ...of a machinery with a main disconnecting device IEC EN60204 1 The main power line is equipped with a main switch disconnector or a main circuit breaker Q1 This section lists suitable main switch disconnectors main circuit breakers Note For some of the IEC high power units you can use withdrawable main circuit breaker instead of the main switch disconnector In the table below these high power units...

Page 301: ...V 2210A 3 A004 E2 2S A 1200 E2 2 A_W_FP_2000HR HR_UL 1200 A 690 V 3P 65 kA UL 2 3AXD50000048351 3AXD50000048354 2610A 3 A004 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 2 3AXD50000048329 3AXD50000048354 ACS880 04 Main circuit breaker 230 V UL CSA Qty Ordering code Type Data UN 690 V Range 525 690 V 2210A 3 A004 E2 2S A 1200 E2 2 A_W_FP_2000HR HR_UL 1200 A 600 V 3P 65 kA UL 3 pol...

Page 302: ...upply module for short circuits Supply unit AC fuses are used in such ACS880 04 configurations that there is a main circuit breaker or a main switch disconnector and a main contactor in case of two or more supply modules 6 pulse or four or more supply modules 12 pulse For the dimension drawings see section AC fuses on page 382 ACS880 04 Fuse IEC Qty Ordering code Type Data UN 400 V Range 380 415 V...

Page 303: ...s contactor unit fixing screws 2 normally open 2 normally closed auxiliary contacts For the dimension drawings see section Main contactor on page 378 Varistor kit UL CSA See page 275 ACS880 04 Main contactor IEC Qty Ordering code Type Information UN 400 V Range 380 415 V 2210A 3 A004 AF2050 30 22 70 2050 A ITh 1000 V Ue 2 3AUA0000051805 2610A 3 A004 AF2050 30 22 70 2050 A ITh 1000 V Ue 2 3AUA00000...

Page 304: ...module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 1 R8i inverter modules Rittal TS 8 enclosure In Rittal installations 3 R8i inverter consists of one 1 R8i inverter module cubicle and one 2 R8i inverter module cubicle ...

Page 305: ...ee section Common mode filter on page 392 Inverter DC fuses DC fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 6 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering code Type Data UN 400 V Rang...

Page 306: ...ntrol electronics for D8T modules Cabling of the electronics outside the supply and inverter module must be done by the customer The current consumption of the main components in the auxiliary circuit is shown in Auxiliary circuit current consumption on page 335 Control unit kit Supply modules and inverter modules require their own control units The delivery includes the control units The BCU cont...

Page 307: ...ply of a machinery with a main disconnecting device IEC EN60204 1 The main power line is equipped with a main switch disconnector or a main circuit breaker Q1 This section lists suitable main switch disconnectors main circuit breakers Note For some of the IEC high power units you can use withdrawable main circuit breaker instead of the main switch disconnector In the table below these high power u...

Page 308: ...230 V IEC Qty Ordering code Type Data UN 690 V Range 525 690 V 2300A 7 A004 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 2 3AXD50000048327 3AXD50000048354 ACS880 04 Main circuit breaker 115 V IEC Qty Ordering code Type Data UN 690 V Range 525 690 V 2300A 7 A004 E2 2S A 1600 E2 2 A_W_FP_2000HR HR_UL 1600 A 690 V 3P 65 kA UL 2 3AXD50000048329 3AXD50000048354 ACS880 04 Main circuit ...

Page 309: ...age 382 Main contactors You can use the main contactors for the on off control of the AC input power The contactors can make and break the full load current The contactor package includes contactor unit fixing screws 2 normally open 2 normally closed auxiliary contacts For the dimension drawings see section Main contactor on page 378 Varistor kit UL CSA See page 275 ACS880 04 Fuse IEC Qty Ordering...

Page 310: ...U memory unit with the control program For the dimension drawings see section BCU control unit on page 388 The following option module is to be installed on the BCU control unit and must be ordered separately RDCO 04C DDCS communication option module ordering code 68882915 Fiber optic cables See page 186 Control circuit plug connectors See page 203 Kits for 2 R8i inverter modules In Rittal install...

Page 311: ...or the dimension drawing see section Common mode filter on page 392 Inverter DC fuses DC fuses protect the modules and drive DC bus against short circuits For dimension drawings see section DC fuses on page 383 Common mode filter IEC UL CSA Qty Ordering code Illustration Type Data VITROPERM 250F 250 F 4 2 μH 8 3AUA0000032859 Instruction code 3AUA0000123359 ACS880 04 Fuse IEC UL CSA Qty Ordering co...

Page 312: ...312 Ordering information ...

Page 313: ... 1653 900 2610A 3 3 D8T 3 R8i 2610 3140 2397 1400 1808 2506 1400 1952 1000 0990A 3 A004 2 D7T 2 R8i 990 1287 909 560 686 950 500 741 400 1250A 3 A004 2 D8T 2 R8i 1250 1630 1148 710 866 1200 630 935 500 1480A 3 A004 2 D8T 2 R8i 1480 1930 1359 800 1025 1421 800 1107 630 1760A 3 A004 2 D8T 2 R8i 1760 2120 1617 1000 1219 1690 900 1316 710 2210A 3 A004 4 D8T 3 R8i 2210 2880 2030 1200 1531 2122 1200 165...

Page 314: ...8 800 1450A 7 A004 2 D8T 3 R8i 1450 2175 1332 1400 1733 1392 1250 1085 1000 1650A 7 A004 2 D8T 3 R8i 1650 2475 1516 1600 1972 1584 1500 1234 1200 2300A 7 A004 4 D8T 4 R8i 2300 3450 2113 2200 2749 2208 2000 1720 1600 3AXD00000601909 Nominal ratings UN supply voltage range see also section Electrical power network specification on page 329 IN nominal output current available continuously with no ove...

Page 315: ...utput current can be calculated by multiplying the current given in the rating table by the derating factor k Altitude derating At altitudes from 1000 to 4000 m 3300 to 13123 ft above sea level the continuous output currents given above must be derated 1 for every 100 m 328 ft For a more accurate derating use the DriveSize PC tool T 1 00 0 90 40 C 104 F 50 C 122 F k 0 80 ...

Page 316: ... 5 A018 0980A 5 A018 2 1450A 5 0740A 5 2 1580A 5 1820A 5 A018 0980A 5 A018 2 1580A 5 0810A 5 2 1800A 5 1820A 5 A018 0980A 5 A018 2 2150A 5 0740A 5 3 1980A 5 1820A 5 A018 0980A 5 A018 2 2350A 5 0810A 5 3 0990A 5 A004 0910A 5 A018 0490A 5 A018 2 1150A 5 0590A 5 2 1320A 5 A004 1210A 5 A018 0650A 5 A018 2 1450A 5 0740A 5 2 1450A 5 A004 1820A 5 A018 0980A 5 A018 2 1450A 5 0740A 5 2 1580A 5 A004 1820A 5...

Page 317: ...re located in another cabinet eg ICU the suitable fan unit for AC fuse cooling depends on the cabinet design It is recommended to install the fan in such a way that it directly cools the fuses See an example solution for fuse cooling and cooling fan status measurement on page 60 Fuses on BFPS board The fuse type is Mersen Ferraz Shawmut A070GRB05T13 5 A 690 V AC Fuses on CVAR board Note The CVAR b...

Page 318: ...18 170M5499 8 1450A 5 1820A 5 A018 170M5499 8 1580A 5 1820A 5 A018 170M5499 8 1800A 5 1820A 5 A018 170M5499 8 1980A 5 1820A 5 A018 170M5499 8 0990A 5 A004 0910A 5 A018 170M4908 4 1320A 5 A004 1210A 5 A018 170M5499 8 1450A 5 A004 1820A 5 A018 170M5499 8 1580A 5 A004 1820A 5 A018 170M5499 8 1800A 5 A004 1820A 5 A018 170M5499 8 1980A 5 A004 1820A 5 A018 170M5499 8 UN 690 V Range 525 690 V 0800A 7 082...

Page 319: ...1SDA073700R1 M E2 2 E6 2 220 250 Vac dc 1SDA073725R1 MOC E2 2 E6 2 1SDA073781R1 AUX 6Q 400V E2 2 E6 2 1SDA073756R1 KLC S Key lock open N 20005 E2 2 E6 2 1SDA073792R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA073807R1 TRIPLE CERTIFIC UL IEC CCC 1SDA083022R1 E2 2S 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V W FP Iu 2000 3p HR HR UL W FP Iu 2500 3p HR HR UL WAGON W FP Iu 5000 HR HR UL 1SDA...

Page 320: ...6 2 100 130 Vac dc 1SDA073724R1 MOC E2 2 E6 2 1SDA073781R1 AUX 6Q 400V E2 2 E6 2 1SDA073756R1 KLC S Key lock open N 20005 E2 2 E6 2 1SDA073792R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA073807R1 TRIPLE CERTIFIC UL IEC CCC 1SDA083022R1 E2 2S 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V W FP Iu 2000 3p HR HR UL W FP Iu 2500 3p HR HR UL WAGON W FP Iu 5000 HR HR UL 1SDA079698R1 E2 2 A_W_FP_...

Page 321: ...2 E6 2 220 250 Vac dc 1SDA073725R1 MOC E2 2 E6 2 1SDA073781R1 AUX 6Q 400V E2 2 E6 2 1SDA073756R1 KLC S Key lock open N 20005 E2 2 E6 2 1SDA073792R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA073807R1 TRIPLE CERTIFIC UL IEC CCC 1SDA083022R1 E2 2S 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V W FP Iu 2000 3p HR HR UL W FP Iu 2500 3p HR HR UL WAGON W FP Iu 5000 HR HR UL 1SDA079698R1 E2 2 A_W_...

Page 322: ...6 2 100 130 Vac dc 1SDA073724R1 MOC E2 2 E6 2 1SDA073781R1 AUX 6Q 400V E2 2 E6 2 1SDA073756R1 KLC S Key lock open N 20005 E2 2 E6 2 1SDA073792R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA073807R1 TRIPLE CERTIFIC UL IEC CCC 1SDA083022R1 E2 2S 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V W FP Iu 2000 3p HR HR UL W FP Iu 2500 3p HR HR UL WAGON W FP Iu 5000 HR HR UL 1SDA079698R1 E2 2 A_W_FP_...

Page 323: ...97 1580A 5 1820A 5 A018 2 1397 55 0 240 9 5 585 23 0 180 397 1800A 5 1820A 5 A018 2 1397 55 0 240 9 5 585 23 0 180 397 1980A 5 1820A 5 A018 2 1397 55 0 240 9 5 585 23 0 180 397 0990A 5 A004 0910A 5 A018 2 1178 46 4 170 6 7 417 16 4 80 176 1320A 5 A004 1210A 5 A018 2 1397 55 0 240 9 5 585 23 0 180 397 1450A 5 A004 1820A 5 A018 2 1397 55 0 240 9 5 585 23 0 180 397 1580A 5 A004 1820A 5 A018 2 1397 55...

Page 324: ... 125 276 1580A 5 1580A 5 2 1397 55 0 240 9 5 583 23 0 125 276 1800A 5 2150A 5 3 1397 55 0 240 9 5 583 23 0 125 276 1980A 5 2350A 5 3 1397 55 0 240 9 5 583 23 0 125 276 0990A 5 A004 1150A 5 2 1397 55 0 240 9 5 583 23 0 125 276 1320A 5 A004 1450A 5 2 1397 55 0 240 9 5 583 23 0 125 276 1450A 5 A004 1450A 5 2 1397 55 0 240 9 5 583 23 0 125 276 1580A 5 A004 1580A 5 2 1397 55 0 240 9 5 583 23 0 125 276 ...

Page 325: ...200 7 9 10 0 4 10 0 4 10 0 4 1980A 5 200 7 9 10 0 4 10 0 4 10 0 4 0990A 5 A004 150 5 9 25 1 0 25 1 0 25 1 0 1320A 5 A004 200 7 9 10 0 4 10 0 4 10 0 4 1450A 5 A004 200 7 9 10 0 4 10 0 4 10 0 4 1580A 5 A004 200 7 9 10 0 4 10 0 4 10 0 4 1800A 5 A004 200 7 9 10 0 4 10 0 4 10 0 4 1980A 5 A004 200 7 9 10 0 4 10 0 4 10 0 4 UN 690 V Range 525 690 V 0800A 7 200 7 9 10 0 4 10 0 4 10 0 4 0900A 7 200 7 9 10 0...

Page 326: ...tions The modules must be mounted upright unless other orientations are expressly allowed below Frame R8i Installation on right hand side viewed from the front allowed Frames D7T and D8T Installation on left hand side viewed from the front allowed ...

Page 327: ...7 74 1580A 5 27 0 5720 3367 74 1800A 5 32 0 7150 4208 75 1980A 5 36 0 7150 4208 75 0990A 5 A004 16 0 5720 3367 73 1320A 5 A004 22 0 5720 3367 74 1450A 5 A004 25 0 5720 3367 74 1580A 5 A004 27 0 5720 3367 74 1800A 5 A004 32 0 7150 4208 75 1980A 5 A004 36 0 7150 4208 75 UN 690 V Range 525 690 V 0800A 7 16 0 4290 2525 73 0900A 7 20 0 4290 2525 74 1160A 7 26 0 5720 3367 74 1450A 7 32 0 7150 4208 75 16...

Page 328: ...3 1300 765 1800A 5 0980A 5 A018 6 6 1300 765 0740A 5 8 1 1300 765 1980A 5 0980A 5 A018 6 6 1300 765 0810A 5 9 3 1300 765 0990A 5 A004 0490A 5 A018 8 4 900 530 0590A 5 6 3 1300 765 1320A 5 A004 0650A 5 A018 9 2 1300 765 0740A 5 8 1 1300 765 1450A 5 A004 0980A 5 A018 13 3 1300 765 0740A 5 8 1 1300 765 1580A 5 A004 0980A 5 A018 13 3 1300 765 0810A 5 9 3 1300 765 1800A 5 A004 0980A 5 A018 13 3 1300 76...

Page 329: ...able for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes at 600 V maximum when the input cable is protected with T class fuses Short circuit current protection CSA C22 2 No 14 13 The drive is suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes at 600 V maximum when the input cable is protected with T class fuses Pow...

Page 330: ...ical component type is not directly related to the actual communication speed Note The optical components transmitter and receiver on a fiber optic link must be of the same type Plastic optical fiber POF cables can be used with both 5 MBd and 10 MBd optical components 10 MBd components also enable the use of Hard Clad Silica HCS cables which allow longer connection distances thanks to their lower ...

Page 331: ... 150 Hz 1 g Tested in ABB multidrive cabinet ACS880 x07 according to Max 1 mm 0 04 in 5 13 2 Hz max 0 7 g 13 2 100 Hz sinusoidal IEC EN 60721 3 1 1997 10 57 Hz max 0 075 mm amplitude 57 150 Hz 1 g IEC EN 60721 3 2 1997 2 9 Hz max 3 5 mm amplitude 9 200 Hz 10 m s2 32 8ft s2 Shock IEC 60068 2 27 2008 EN 60068 2 27 2009 Environmental testing Part 2 27 Tests Test Ea and guidance Shock Not allowed With...

Page 332: ...oduct in polyethylene sheet Alternatively VCI protection is used Packaging is secured with plastic straps Disposal The main parts of the drive can be recycled to preserve natural resources and energy Product parts and materials should be dismantled and separated Generally all metals such as steel aluminum copper and its alloys and precious metals can be recycled as material Plastics rubber cardboa...

Page 333: ... 2237 2740 3229 2 3 70 21 Cu 2 3 95 29 Cu 2 3 120 41 Cu 2 3 150 41 Cu 2 3 185 57 Cu 2 3 240 72 Cu 2 3 300 88 Cu 2 32 2 38 2 41 2 44 2 49 2 54 2 58 210 256 297 343 392 462 533 1182 1492 1776 2042 2422 2967 3478 262 318 368 425 486 572 659 1079 1376 1637 1881 2237 2740 3229 3 3 150 41 Cu 3 3 185 57 Cu 3 3 240 72 Cu 3 3 300 88 Cu 3 44 3 49 3 54 3 58 514 588 693 800 2042 2422 2967 3478 638 728 859 989...

Page 334: ...120 2 3 300 150 2 32 2 38 2 41 2 44 2 50 2 55 2 58 274 334 386 446 510 602 696 1613 2046 2441 2820 3329 4073 4779 342 418 482 558 638 752 869 1230 1551 1859 2139 2525 3099 3636 3 3 120 70 3 3 150 70 3 3 185 95 3 3 240 120 3 3 300 150 3 41 3 44 3 50 3 55 3 58 579 669 765 903 1044 2441 2820 3329 4073 4779 723 837 957 1128 1304 1859 2139 2525 3099 3636 4 3 150 70 4 3 185 95 4 3 240 120 4 3 300 150 4 ...

Page 335: ... 45 105 D7T module direct on line fan option C188 230 50 0 60 1 20 230 60 0 88 1 76 D8T R8i module direct on line fan option C188 400 50 1 50 3 00 400 60 1 90 3 80 D8T R8i module heating element option C183 115 60 40 230 50 60 40 Definitions Un Voltage requirement f Supply frequency Icont Calculated continuous load current Istart Calculated load current at start Pcont Continuous input power Cabine...

Page 336: ...rovide and continuously ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and ...

Page 337: ...pply modules of frame sizes D7T and D8T and in inverter modules of frame size R8i The BCU consists of a BCON control board and a BIOC I O and power supply board built in a metal housing The BCU is mounted separately from the supply inverter module s and connected to the module s by fiber optic cables In this manual the name BCU represents the control unit types BCU 02 BCU 12 and BCU 22 These have ...

Page 338: ... current U voltage AI2 Mode selector for analog input AI2 I current U voltage D2D TERM Termination switch for drive to drive link D2D DICOM DIOGND Ground selection Determines whether DICOM is separated from DIOGND ie the common reference for the digital inputs floats See the Ground isolation diagram BCU page 349 7 segment display Multicharacter indications are displayed as repeated sequences of ch...

Page 339: ...nnection X485 Not in use V1T V1R V2T V2R Fiber optic connection to modules 1 and 2 VxT transmitter VxR receiver V3T V3R V7T V7R Fiber optic connection to modules 3 7 BCU 12 22 only VxT transmitter VxR receiver V8T V8R V12T V12R Fiber optic connection to modules 8 12 BCU 22 only VxT transmitter VxR receiver SD CARD Data logger memory card for supply inverter module communication BATT OK Real time c...

Page 340: ...B fb 3 0 main contactor breaker open 4 DI4 Auxiliary circuit breaker fault 2 5 DI5 Not in use by default Can be used for eg earth fault monitoring 6 DI6 Reset 2 0 1 fault reset 7 DIIL Not in use by default Can be used for eg emergency stop XDIO Digital input outputs 1 DIO1 Not in use by default 2 DIO2 Not in use by default 3 DIOGND Digital input output ground 4 DIOGND Digital input output ground X...

Page 341: ...the signal in the control program The use is fixed and it cannot be changed by a parameter 4 This input only acts as a true Safe torque off input in control units controlling a motor In other applications such as a supply or brake unit de energizing the IN1 and or IN2 terminal will stop the unit but not constitute a true safety function 5 Total load capacity of these outputs is 4 8 W 200 mA at 24 ...

Page 342: ...y default not in use DI6 6 Run enable 5 DIIL 7 Digital input outputs XDIO Output Ready DIO1 1 Output Running DIO2 2 Digital input output ground DIOGND 3 Digital input output ground DIOGND 4 Auxiliary voltage output XD24 24 V DC 200 mA 6 24VD 5 Digital input ground DICOM 6 24 V DC 200 mA 6 24VD 7 Digital input output ground DIOGND 8 Ground selection switch 7 DICOM DIOGND Analog inputs reference vol...

Page 343: ...defined by parameters 23 14 23 15 in use 4 Constant speed 1 is defined by parameter 22 26 5 See section DIIL input page 345 6 Total load capacity of these outputs is 4 8 W 200 mA at 24 V minus the power taken by DIO1 and DIO2 7 Determines whether DICOM is separated from DIOGND ie common reference for digital inputs floats in practice selects whether the digital inputs are used in current sinking o...

Page 344: ...parts and the sensor If the assembly does not fulfill the requirement the I O board terminals must be protected against contact and must not be connected to other equipment or the temperature sensor must be isolated from the I O terminals AI1 or AI2 as a Pt100 Pt1000 PTC or KTY84 sensor input Three Pt100 Pt1000 PTC sensors or one KTY84 sensor for motor temperature measurement can be connected betw...

Page 345: ...on with one master drive and multiple followers Enable bus termination on the supply inverter modules at the ends of the drive to drive link On intermediate modules disable bus termination The settings are Use shielded twisted pair cable 100 ohm for example PROFIBUS compatible cable for the wiring For best immunity high quality cable is recommended Keep the cable as short as possible the maximum l...

Page 346: ...f one module is wired to the STO IN connector of the next module etc so that all modules are part of the chain For information on the implementation of a Safe torque off function see chapter The Safe torque off function FSO xx safety functions module connection X12 See ACS880 multidrive cabinets and modules electrical planning instructions 3AUA0000102324 English and the user manual of the FSO xx m...

Page 347: ...ing up to 8 ms Digital inputs outputs DIO1 and DIO2 XDIO 1 and XDIO 2 Input output mode selection by parameters DIO1 can be configured as a frequency input 0 16 kHz with hardware filtering of 4 microseconds for 24 V level square wave signal sinusoidal or other wave form cannot be used DIO2 can be configured as a 24 V level square wave frequency output See the firmware manual of the supply inverter...

Page 348: ...7 V For the drive to start both connections must be 1 Current consumption 66 mA continuous per STO channel per R8i inverter module EMC immunity according to IEC 61326 3 1 Safe torque off output XSTO OUT Connector pitch 5 mm wire size 2 5 mm2 To STO IN connector of inverter module See chapter The Safe torque off function page 351 Control panel connection X13 Connector RJ 45 Cable length 3 m Etherne...

Page 349: ...IOGND 8 XDIO DIO1 1 DIO2 2 DIOGND 3 DIOGND 4 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 DIIL 7 XSTO OUT 1 SGND 2 IN1 3 IN2 4 XSTO OUT IN1 5 SGND 6 IN2 7 SGND 8 Ground Common mode voltage between each AI input and AGND is 30 V Ground selector DICOM DIOGND settings DICOM DIOGND ON All digital inputs share a common ground DICOM connected to DIOGND This is the default setting DICOM DIOGND OFF Ground of d...

Page 350: ...350 Control units of the drive ...

Page 351: ...nce operations like cleaning or work on non electrical parts of the machinery without switching off the power supply to the inverter When activated the Safe torque off function disables the control voltage of the power semiconductors of the inverter output stage A see diagram below thus preventing the inverter from generating the torque required to rotate the motor If the motor is running when Saf...

Page 352: ...equirements for safety related systems and for equipment intended to perform safety related functions functional safety General industrial applications IEC 61508 1 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 1 General requirements IEC 61508 2 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 2...

Page 353: ...pes and lengths Double shielded twisted pair cable is recommended Maximum cable lengths 300 m 1000 ft between activation switch K and inverter control unit 60 m 200 ft between multiple inverter units 60 m 200 ft between external power supply and first inverter unit With frame n R8i inverter units 30 m 100 ft between BCU control unit and last inverter module in the chain Note A short circuit in the...

Page 354: ...r unit Control unit A K IN1 24 V OUT1 SGND IN2 K IN1 Inverter unit Control unit Notes Both STO inputs IN1 IN2 must be connected to the activation switch Otherwise no SIL PL classification is given Pay special attention to avoiding any potential failure modes for the wiring For example use shielded cable For measures for fault exclusion of wiring see eg EN ISO 13849 2 2012 table D 4 ...

Page 355: ... XSTO K IN1 SGND XSTO OUT IN2 SGND 24VDC CH1 GND CH1 STO IN X52 24VDC CH2 FE To next inverter module GND CH2 24VDC CH1 GND CH1 STO OUT X51 24VDC CH2 FE GND CH2 24VDC CH1 GND CH1 STO IN X52 24VDC CH2 FE GND CH2 24VDC CH1 GND CH1 STO OUT X51 24VDC CH2 FE GND CH2 Inverter module Inverter module Control unit ...

Page 356: ...ue off function Multiple inverter units internal power supply 24 V OUT1 SGND IN1 IN2 OUT1 SGND IN1 IN2 OUT1 SGND IN1 IN2 K XSTO Control unit XSTO Control unit XSTO Control unit Inverter unit Inverter unit Inverter unit ...

Page 357: ...unction 357 Multiple inverter units external power supply OUT1 SGND IN1 IN2 OUT1 SGND IN1 IN2 OUT1 SGND IN1 IN2 24 V Control unit 24 V DC K XSTO Control unit XSTO Control unit XSTO Inverter unit Inverter unit Inverter unit ...

Page 358: ...he setting of parameter 31 22 A new start command is required to start the inverter Start up including acceptance test To ensure the safe operation of a safety function validation is required The final assembler of the machine must validate the function by performing an acceptance test The acceptance test must be performed at initial start up of the safety function after any changes related to the...

Page 359: ...tion of the STO function when the motor is running Start the inverter and ensure the motor is running Open the STO circuit The motor should stop The inverter generates an indication if one is defined for running state in parameter 31 22 see the firmware manual Reset any active faults and try to start the inverter Ensure that the motor stays at a standstill and the inverter operates as described ab...

Page 360: ...other control units such as the supply control unit or the brake control unit The Safe torque off function is supported by any ACS880 inverter or drive firmware It is not supported by supply or brake firmware WARNING With permanent magnet or synchronous reluctance SynRM motors only In case of a multiple IGBT power semiconductor failure the inverter can produce an alignment torque which maximally r...

Page 361: ...orque off operation test described above in the routine maintenance program of the machinery that the inverter runs If any wiring or component change is needed after start up or the parameters are restored follow the test given in section Acceptance test procedure page 358 Use only ABB approved spare parts Record all maintenance and proof test activities in the machine logbook Competence The maint...

Page 362: ...t activate when requested A fault exclusion on the failure mode short circuit on printed circuit board has been made EN 13849 2 table D 5 The analysis is based on an assumption that one failure occurs at one time No accumulated failures have been analyzed STO reaction time shortest detectable break 1 ms STO response time 2 ms typical 25 ms maximum Fault detection time Channels in different states ...

Page 363: ... mean unavailability of a safety related system to perform the specified safety function when a demand occurs PFH IEC 61508 Average frequency of dangerous failures per hour that is average frequency of a dangerous failure of a safety related system to perform the specified safety function over a given period of time PL EN ISO 13849 1 Performance level Levels a e correspond to SIL SC IEC 61508 Syst...

Page 364: ...364 The Safe torque off function ...

Page 365: ...Dimension drawings 365 13 Dimension drawings Contents of this chapter This chapter shows dimensions of the supply and inverter modules and accessories related to ACS880 04 ...

Page 366: ...366 Dimension drawings Supply module frame D7T ...

Page 367: ...Dimension drawings 367 Supply module frame D8T ...

Page 368: ...368 Dimension drawings ...

Page 369: ...Dimension drawings 369 Inverter module frame R8i ...

Page 370: ...370 Dimension drawings ...

Page 371: ...Dimension drawings 371 Quick connectors frame R8i ...

Page 372: ...372 Dimension drawings Quick connector Dimensions in mm 1 mm 0 0394 in ...

Page 373: ...Dimension drawings 373 Main switch disconnector www abb com Dimensions in mm 1 mm 0 0394 in OT1250E12 IEC ...

Page 374: ...374 Dimension drawings www abb com Dimensions in mm 1 mm 0 0394 in OT1250E12DD IEC ...

Page 375: ...Dimension drawings 375 www abb com Dimensions in mm 1 mm 0 0394 in OT2000E12 IEC ...

Page 376: ...376 Dimension drawings www abb com Dimensions in mm 1 mm 0 0394 in OT2500E12 IEC ...

Page 377: ...306 12 05 OT1600E_ OT1600X_ OT800U_ OT1200U_ 372 14 65 0 43 3 27 83 122 4 80 82 3 23 116 4 57 206 8 11 189 7 44 A 50 1 97 M00136 OT800U 1600E G M8 5 16 B 223 2 122 B1 8 79 4 80 176 135 C1 5 31 6 93 232 107 A1 4 21 9 13 www abb com Dimensions in mm 1 mm 0 0394 in OT1200U12 UL CSA A 334 5 B 80 A1 294 B1 324 C1 350 ...

Page 378: ...378 Dimension drawings Main contactor 50 27 72 242 72 72 210 O13 48 5 8 249 263 313 344 O7 AF1250 72 2 83 249 9 8 M6 1 4 20 UNC AF1250 30 22 70 www abb com Dimensions in mm 1 mm 0 0394 in ...

Page 379: ...Dimension drawings 379 438 80 104 392 312 340 136 136 3 244 136 47 10 9 40 40 17 www abb com Dimensions in mm 1 mm 0 0394 in AF2050 30 22 70 244 AF2050 40 1 57 17 0 67 0 51 ø 13 0 51 13 30 1 18 10 0 39 ...

Page 380: ... adjustment 1 Horizontal terminals 1600 A 2000 A 7 Moving part 2 Vertical terminals 1600 A 2000 A 8 Fixed part 3 Tightening torque 8 6 N m 76 lbf in 9 Segregation 4 Door position 10 Connected test disconnected distances 5 Grounding 11 Roof insulation or insulated material 6 Mounting fixed part screws ...

Page 381: ...stment 1 Horizontal terminals 2500 A 7 Moving part 2 Vertical terminals 2500 A 8 Fixed part 3 Tightening torque 20 N m 177 lbf in 9 Segregation 4 Door position 10 Connected test disconnected distances 5 Grounding 11 Roof insulation or insulated material 6 Mounting fixed part screws ...

Page 382: ...nsion drawings AC fuses 170M6414 170M6415 170M6417 170M6419 www cooperindustries com Size A B D E F G H 3 51 53 92 76 M12 10 ø30 3 51 65 92 76 M12 10 ø30 For size 3 1600 2000 A 1 mm 0 0394 in A B D E E H G F H ...

Page 383: ... drawings 383 DC fuses 170M6415 170M6416 170M6417 170M6419 www cooperindustries com Size A B D E F G H 3 51 53 92 76 M12 10 ø30 3 51 65 92 76 M12 10 ø30 For size 3 1600 2000 A 1 mm 0 0394 in A B D E E H G F G H ...

Page 384: ...384 Dimension drawings A B D E E H G F 170M6546 170M6548 170M6549 www cooperindustries com Size A B D E F G H 3 81 83 92 76 M12 10 ø30 1 mm 0 0394 in ...

Page 385: ...Dimension drawings 385 Main AC fuses 170M7062 170M7063 170M7064 www cooperindustries com Size F G 4B M10 33 1 mm 0 0394 in Indicator ...

Page 386: ...70M6414 170M6415 170M6416 170M6417 170M6419 www cooperindustries com Size A B D E F G H 3 51 53 92 76 M12 10 ø30 3 51 65 92 76 M12 10 ø30 For size 3 1600 2000 A 1 mm 0 0394 in A B D E E H G F H OA1G10 0A3G01 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidrive M3 5 Form 2 ...

Page 387: ...Dimension drawings 387 Handle 69 4 54 71 80 L ø OHB150J12P OHB200J12P Handle type Length L mm OHB150J12P 300 OHB200J12P 400 1 mm 0 0394 in ...

Page 388: ...388 Dimension drawings BCU control unit ...

Page 389: ...Dimension drawings 389 DPMP 01 door mounting kit ...

Page 390: ...390 Dimension drawings Ramp Dimensions in mm 1 mm 0 0394 in ...

Page 391: ...Dimension drawings 391 ...

Page 392: ...392 Dimension drawings Common mode filter CVAR board UL CSA ...

Page 393: ...Dimension drawings 393 RFI filter and related accessories RFI filter Dimensions in mm 1 mm 0 0394 in ...

Page 394: ...394 Dimension drawings Oval toroid kit ...

Page 395: ...Dimension drawings 395 Oval toroid ...

Page 396: ...396 Dimension drawings ...

Page 397: ... installed drive and learning how to wire ACS880 04 when installed in a user defined cabinet Note By default the Safe torque off STO function is not in use and has been bridged at the factory as shown in the diagrams For information on implementing the function see chapter The Safe torque off function page 351 Example circuit diagrams for 2 D8T 2 R8i 6 pulse contain main switch disconnector main c...

Page 398: ...ignations used in the diagrams Designation Component A1 x Varistor board CVAR 01C in UL CSA installations only A41 BCU control unit for inverter module s A51 BCU control unit for supply module s A58 DPMP 01 control panel kit A59 ACS AP x control panel Fxx xx Fuses Q1 x Main switch disconnector main circuit breaker Q2 x Main contactor Q21 Auxiliary voltage switch Rx x Common mode filters S21 Operat...

Page 399: ... BLOCK WITH 1 CONNECTION POINT 3 PHASE DISCONNECTOR SWITCH EARTH TO FRAME 1 PHASE AUTOMATIC FUSE 3 PHASE AUTOMATIC FUSE F U Reset T2 A1 S1 A2 T1 PTC TEMPERATURE SENSOR K1 24V POWER K2 K1t K2t K1 POWER K2 24V TEMPERATURE CONTROLLER 1 2 RESISTOR UNIT R R 3 4 RS485 Standby Reset Test K2 Alarm1 K1 Alarm2 A1 T1 T2 R1 R2 F1 F2 22 24 21 12 14 A ISOMETER IRDH275 11 A PE AK KE B L2 A2 M M L1 1 M RD YE WH B...

Page 400: ... 2 3 4 5 6 050 3B MAIN SUPPLY DISCONN SWITCH MAIN CONTACTOR RD32537 DOL L1 020 1B DOL L2 DOL L3 F6 1 1 2 050 9B Q2U2 3 Q2V2 3 Q2W2 3 3AXD10000116739 001 003 001 DWG 2xD8T 2xR8i 6 pulse ACS880 04 1580A 5 A018 C183 C188 Main Supply Circuit Diagram EFS2 EN Vanin Oleg 08 08 2018 Asikainen Mika 08 08 2018 ABB Drives MAIN SUPPLY FUSES RPE RV RU RW U U U U A1 U1 PE W2 V2 U2 W1 V1 VARISTOR BOARD CVAR 01C ...

Page 401: ...8i See module circuit diagram 11 1 01 INU DCP 1 2G DCM 1 DCP 1 10E DCM 1 T11 2 1L1 1 001 16A 1L2 1 1L3 1 SUPPLY 1 MOTOR CONNECTION MOTOR CONNECTION INU MODULE INU MODULE DSU MODULE DSU MODULE T1 1 U1 V1 W1 DC DC See module circuit diagrams T1 2 U1 V1 W1 DC DC See module circuit diagrams 3AXD10000116739 003 005 003 DWG 2xD8T 2xR8i 6 pulse ACS880 04 1580A 5 A018 C183 C188 Main line connections Circu...

Page 402: ... 1 X50 3 FAN U FAN W BDPS L BDPS N HEAT L HEAT N 1 2 3 4 5 6 7 8 9 X53 3 GND BCON 24VDC BCON 24 VDC GND 1 2 3 4 DOL 2 U 7B DOL 2 V DOL 2 W BDPS 2 L 7B BDPS 2 N HEAT 2 L 7B HEAT 2 N A41 1 V2 040 3H A41 1 V1 FAN V FAN V V20 V40 V30 V10 V20 V40 V30 V10 V20 V40 V30 V10 V20 V40 V30 V10 FAN V FAN U BDPS 2 L 2G BDPS 2 N V60 V50 FAN BOX DC FAN AC FAN X54 X55 V60 V50 FAN BOX DC FAN AC FAN X54 X55 HEATER DO...

Page 403: ...EATER CONTROL BDPS CARDS SUPPLY X22 11 11PE 2PE AUX L1 001 5D AUX L2 AUX L3 3 2 X111 1 3 2 X1 1 BK BK BN BU WH WH GNYE 1 M BK G26 1 PE TOP1 TOP2 L N FAN UNIT 01 02 1 ICU A51 XRO3 L 050 4E Q26 A2 050 1D 21PE 1PE NOTE CHECK ACTUAL VOLTAGE T21X1 8 7 6 5 4 3 2 1 5 T21X2 1 4 2 3 10 9 380V 480V 460V 500V 400V 415V 440V 1 6 5 3 4 2 7 TP2 TP1 U1 T21 115V N N N 115V 230V TF 1 1 050 9D TF 1 2 050 9E 3AXD100...

Page 404: ...0 9K 24V DC DISTRIBUTION X80 11 1 12 2 X80 11 1 060 1A X80 1 1 060 1G RD32537 P62 X2 060 8F 3AXD10000116739 025 040 025 DWG 2xD8T 2xR8i 6 pulse ACS880 04 1580A 5 A018 C183 C188 24V Distribution Circuit Diagram EFS2 EN Vanin Oleg 08 08 2018 Asikainen Mika 08 08 2018 ABB Drives ...

Page 405: ...DI4 0 Set 1 1 Set 2 A41 ACC DEC TIME SET 0 4 20mA DI5 1 ON A41 CONSTANT SPEED 1 0 4 20mA DI6 By default not in use A41 DI6 NOT SPECIFIED 0 4 20mA DIIL 0 ACTUATED A41 DIGITAL INTERLOCK DCCOM S7 24DI DICOM DIOGND DIO1 By default not in use A41 READY 0 4 20mA 0VD DIO2 By default not in use A41 RUNNING 0 4 20mA 0VD 0VIN1 24VIN2 0VIN2 SAFETY OPTION 20 COMMUNICATION OPTION RDCO 04 SLOT4 RS 485 FOR D2D L...

Page 406: ...4 SLOT4 RS 485 FOR D2D LINK DEFAULT INPUT DESIGNATION AI1 0 2 10V 10V 10V AI2 0 4 20mA 2 3 XD2D 1 B A BGND 4 SHIELD IN1 SGND IN2 XSTO OUT 5 6 7 8 SGND B A BGND SHIELD 20 X12 0VD RJ45 NOT IN USE XETH 8 CONTROL PANEL X13 8 F22 12 14 11 020 6F A51 1 V1 005 2D A51 1 V2 A51 2 V1 005 4D A51 2 V2 01 1 8 01 S21 13 14 16A RD32537 13 14 10D 23 24 S21 0 1 1 0 01 1 8 01 02 1 01 F6 1 1 2 A418 1 V16 040 15L A41...

Page 407: ...OWER K2 24V A61 X80 11 1 025 5C X80 1 1 025 5D RD32537 S2 01 1 8 01 DOOR K62 1 A1 A2 12 14 11 9D 22 24 21 3D K62 2 A1 A2 12 14 11 10D 22 24 21 8L A61 13 14 2F K62 2 12 14 11 12F K62 1 22 24 21 11F P62 X2 025 5F XSTO OUT 5 6 7 8 IN 1 SGND IN2 SGND 11 1 01 INU T11 1 X51 3 X52 3 1 1 2 3 4 2 3 4 24VDC CH1 GND CH1 24 VDC CH2 GND CH2 STO T11 2 X51 4 X52 4 1 1 2 3 4 2 3 4 24VDC CH1 GND CH1 24 VDC CH2 GND...

Page 408: ...LOCK WITH 1 CONNECTION POINT 3 PHASE DISCONNECTOR SWITCH EARTH TO FRAME 1 PHASE AUTOMATIC FUSE 3 PHASE AUTOMATIC FUSE F U Reset T2 A1 S1 A2 T1 PTC TEMPERATURE SENSOR K1 24V POWER K2 K1t K2t K1 POWER K2 24V TEMPERATURE CONTROLLER 1 2 RESISTOR UNIT R R 3 4 RS485 Standby Reset Test K2 Alarm1 K1 Alarm2 A1 T1 T2 R1 R2 F1 F2 22 24 21 12 14 A ISOMETER IRDH275 11 A PE AK KE B L2 A2 M M L1 1 M RD YE WH BU ...

Page 409: ...WITCH MAIN CONTACTORS RD32527 DOL L1 020 1B DOL L2 DOL L3 33 34 050 10C Q2U2 3 Q2V2 3 Q2W2 3 F6 2 1 2 050 9B F6 1 1 2 050 9B 3AXD10000268938 001 003 001 DWG 2xD7T 2xR8i 12 pulse ACS880 04 0800A 7 A004 A018 C183 C188 Main Supply Circuit Diagram EN Vanin Oleg 10 08 2018 Asikainen Mika 10 08 2018 ABB Drives RPE RV RU RW U U U U A1 1 U1 PE W2 V2 U2 W1 V1 VARISTOR BOARD CVAR 01C CVAR board A1 1 needed ...

Page 410: ... 14E DCM 1 T11 2 2L1 1 001 16G 2L2 1 2L3 1 DCP 1 2G DCM 1 1L1 1 001 16A 1L2 1 1L3 1 SUPPLY 1 SUPPLY 2 MOTOR CONNECTION MOTOR CONNECTION INU MODULE INU MODULE DSU MODULE DSU MODULE T1 1 U1 V1 W1 DC DC See module circuit diagrams T1 2 U1 V1 W1 DC DC See module circuit diagrams 3AXD10000268938 003 005 003 DWG 2xD7T 2xR8i 12 pulse ACS880 04 0800A 7 A004 A018 C183 C188 Main Line Connection Circuit Diag...

Page 411: ...3 3 GND BCON 24VDC BCON 24 VDC GND 1 2 3 4 DOL 2 U 020 9K DOL 2 V DOL 2 W BDPS 2 L 7B BDPS 2 N HEAT 1 L 020 14C HEAT 1 N A41 1 V2 040 3H A41 1 V1 FAN V FAN V V20 V40 V30 V10 V20 V40 V30 V10 V20 V40 V30 V10 V20 V40 V30 V10 BDPS 2 L 2G BDPS 2 N V60 V50 FAN BOX X54 X55 V60 V50 FAN BOX X54 X55 V60 V50 FAN BOX X54 X55 HEATER DOL FAN V60 V50 FAN BOX X54 X55 HEATER DOL FAN FE 5 FE 5 FE 5 FE 5 DOL 1 L 020...

Page 412: ...6 1 PE TOP1 TOP2 L N FAN UNIT 01 02 1 A51 XRO3 L 050 4E Q26 A2 050 1D 21PE 1PE NOTE CHECK ACTUAL VOLTAGE DOL 1 L 005 2B DOL 1 N 005 2B DOL FAN SUPPLY FOR D7T T21X1 8 7 6 5 4 3 2 1 5 T21X2 1 4 2 3 10 9 660V 600V 690V 525V 540V 575V 1 6 5 3 4 2 7 TP2 TP1 U1 T21 115V N N N 115V 230V TF 1 1 050 9D TF 1 2 050 9E 3AXD10000268938 020 040 020 DWG 2xD7T 2xR8i 12 pulse ACS880 04 0800A 7 A004 A018 C183 C188 ...

Page 413: ...I4 0 Set 1 1 Set 2 A41 ACC DEC TIME SET 0 4 20mA DI5 1 ON A41 CONSTANT SPEED 1 0 4 20mA DI6 By default not in use A41 DI6 NOT SPECIFIED 0 4 20mA DIIL 0 ACTUATED A41 DIGITAL INTERLOCK DCCOM S7 24DI DICOM DIOGND DIO1 By default not in use A41 READY 0 4 20mA 0VD DIO2 By default not in use A41 RUNNING 0 4 20mA 0VD 0VIN1 24VIN2 0VIN2 SAFETY OPTION 20 COMMUNICATION OPTION RDCO 04 SLOT4 RS 485 FOR D2D LI...

Page 414: ...0V AI2 0 4 20mA 2 3 XD2D 1 B A BGND 4 SHIELD IN1 SGND IN2 XSTO OUT 5 6 7 8 SGND B A BGND SHIELD 20 X12 0VD RJ45 NOT IN USE XETH 8 CONTROL PANEL X13 8 F22 12 14 11 020 6F A51 1 V1 005 2D A51 1 V2 A51 2 V1 005 4D A51 2 V2 01 1 8 01 S21 13 14 16A RD32527 13 14 10D 23 24 S21 0 1 1 0 01 1 8 01 02 1 01 F6 1 1 2 F6 2 1 2 A418 1 V16 040 15L A418 1 V15 Q2 2 13 14 4B Q2 1 13 14 3B F112 1 12 14 11 020 2G 02 ...

Page 415: ... X12 1 2 3 4 SAFE TORQUE OFF OUT1 GND1 24V DC IN1 FOR SAFE TORQUE OFF IN1 IN2 24V DC IN2 FOR SAFE TORQUE OFF SAFETY OPTION XSTO OUT 5 IN 1 6 SGND 7 IN2 8 SGND GND CH1 24VDC CH1 24 VDC CH2 GND CH2 FE 3AXD10000268938 060 060 DWG 2xD7T 2xR8i 12 pulse ACS880 04 0800A 7 A004 A018 C183 C188 Emergency stop and safety circuit Circuit Diagram EN Vanin Oleg 10 08 2018 Asikainen Mika 10 08 2018 ABB Drives ...

Page 416: ...416 ...

Page 417: ...ce contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

Page 418: ...abb com drives 3AUA0000138495 Rev G EN 2018 09 17 Copyright 2018 ABB All rights reserved Specifications subject to change without notice ...

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