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Table of contents   5

Table of contents

1. Introduction to the manual

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    11
Applicability  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Safety instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Terms and abbreviations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   13
Related manuals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14
Cybersecurity disclaimer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

2. Control panel

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   15
Control panel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
Home view and Message view   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
Options menu and Main menu   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

Options menu  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   17
Main menu   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

3. Start-up, ID run and use

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   21
Start up the drive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Do the identification (ID) run  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

Background information   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
ID run steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

Start and stop the drive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Change the rotation direction   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   24
Set the speed or frequency reference  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
Set the drive parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Open Diagnostics   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Change the units  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26

4. Control macros

Contents   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
ABB standard macro  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

Default control connections for the ABB standard macro  . . . . . . . . . . . . . . . . . . . . . . . . .  28

Hand/Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30

Default control connections for the Hand/Auto macro

 

 . . . . . . . . . . . . . . . . . . . . . . . . . . .  30

Hand/PID macro   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32

Default control connections for the Hand/PID macro

 

. . . . . . . . . . . . . . . . . . . . . . . . . . . .  32

Modbus RTU macro   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  .   34

Default control connections for the Modbus macro

 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34

Alternate macro  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36

Default control connections for the Alternate macro

 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36

Safety

ACS180 FW.book  Page 5  Tuesday, March 9, 2021  2:25 PM

Summary of Contents for ACS180

Page 1: ... ABB MACHINERY DRIVES ACS180 machinery control program Firmware manual ACS180 FW book Page 1 Tuesday March 9 2021 2 25 PM ...

Page 2: ... 3AXD50000037978 ACS180 Hardware manual 3AXD50000467945 Drive firmware manuals and guides ACS180 Firmware manual 3AXD50000467860 ACS180 Quick installation and start up guide 3AXD50000510344 ACS180 User interface guide 3AXD50000606696 Option manuals and guides ACS AP x Assistant control panels user s manual 3AUA0000085685 ACS BP S Basic control panel user s manual 3AXD50000032527 Tool and maintenan...

Page 3: ...Firmware manual ACS180 standard control program 3AXD50000467860 rev B EN EFFECTIVE 2021 03 05 3 Start up ID run and use Table of contents ACS180 FW book Page 3 Tuesday March 9 2021 2 25 PM ...

Page 4: ...ACS180 FW book Page 4 Tuesday March 9 2021 2 25 PM ...

Page 5: ...n ID run 22 Background information 22 ID run steps 23 Start and stop the drive 24 Change the rotation direction 24 Set the speed or frequency reference 24 Set the drive parameters 25 Open Diagnostics 25 Change the units 26 4 Control macros Contents 27 ABB standard macro 27 Default control connections for the ABB standard macro 28 Hand Auto macro 30 Default control connections for the Hand Auto mac...

Page 6: ...alog inputs 49 Programmable analog outputs 49 Programmable digital inputs and outputs 49 Programmable relay outputs 49 Fieldbus control 50 Motor control 50 Motor types 50 Motor identification 50 Scalar motor control 51 Vector control 52 Reference ramping 52 Constant speeds frequencies 53 Critical speeds frequencies 53 Speed controller autotune 54 Rush control 57 Jogging 58 Autophasing 60 Speed con...

Page 7: ...hecksum calculation 98 Motor potentiometer 99 User lock 100 6 Parameters What this chapter contains 101 Terms and abbreviations 102 Fieldbus addresses 102 Summary of parameter groups 103 Short parameter listing 104 Long parameter listing 108 01 Actual values 108 03 Input references 111 04 Warnings and faults 112 05 Diagnostics 114 06 Control and status words 117 07 System info 122 10 Standard DI R...

Page 8: ...ency settings 297 Parameters supported by Modbus backwards compatibility with 550 298 7 Additional parameter data What this chapter contains 301 Terms and abbreviations 301 Fieldbus addresses 302 Parameter groups 1 9 303 Parameter groups 10 99 307 8 Fault tracing What this chapter contains 331 Safety 331 Indications 332 Warnings and faults 332 Pure events 332 Warning fault history 332 Event log 33...

Page 9: ...xxx reference set 372 Discrete inputs 1xxxx reference set 373 Error code registers holding registers 400090 400100 374 10 Control chain diagrams What this chapter contains 375 Frequency reference selection 376 Frequency reference modification 377 Speed reference source selection I 378 Speed reference source selection II 379 Speed reference ramping and shaping 380 Speed error calculation 381 Speed ...

Page 10: ...10 Table of contents ACS180 FW book Page 10 Tuesday March 9 2021 2 25 PM ...

Page 11: ...later To check the version of the control program see parameter 07 05 Firmware version Safety instructions Follow all safety instructions Read the complete safety instructions in the Hardware manual of the drive before you install commission or use the drive Read the firmware function specific warnings before changing parameter values Chapter Parameters lists the relevant parameters and related wa...

Page 12: ...eader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The manual is written for readers worldwide Both SI and imperial units are shown ACS180 FW book Page 12 Tuesday March 9 2021 2 25 PM ...

Page 13: ...for controlling AC motors EFB Embedded fieldbus Frame size Refers to the drive physical size for example R0 and R1 The type designation label attached to the drive shows the frame of the drive see the hardware manual of the drive ID run Motor identification run During the identification run the drive will identify the characteristics of the motor for optimum motor control Hexadecimal Describes bin...

Page 14: ...ty breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information See also section User lock page 100 PID controller Proportional integral derivative controller PLC Programmable ...

Page 15: ...s manual 3AUA0000085685 English or ACS BP S basic control panel s user s manual 3AXD50000032527 English 1 Display shows the Home view as default 2 Main menu 3 OK button open the Main menu select and save settings 4 Start button start the drive 5 Menu navigation buttons move in the menus and set values 6 Stop button stop the drive 7 Back button open the Options menu and move back in the menu 8 Opti...

Page 16: ...tion local or remote 2 Local start stop control enabled 3 Rotation direction forward or reverse 4 Local reference setting enabled 5 Speed target 6 Speed current 7 Main menu menu list 8 Options menu quick access menu Message view Fault Fault messages require your immediate attention Check the code in the Fault messages table on page 342 to troubleshoot the problem Message view Warning Warning messa...

Page 17: ...on lists Options menu 1 To open press the Back button in the Home view Main menu 2 To open press the OK button in the Home view 1 Control location set to local or remote control 2 Rotation direction set to forward or reverse 3 Active faults view possible faults 4 Reference speed set the reference speed 5 Active warnings view possible warnings 1 Motor data motor parameters 2 Motor control motor set...

Page 18: ...t 5 Nominal voltage 6 Nominal frequency 7 Nominal speed 8 Nominal torque 9 Phase order U V W U W V 10 Nominal Cosphi 11 Unit selection SI or US units Motor Data Motor type 1 AsynM 2 PMSM Motor Data Control mode 1 Scalar 2 Vector Motor Data Phase order 1 U V W 2 U W V Motor Data Unit selection 1 SI units 2 US units ACS180 FW book Page 18 Tuesday March 9 2021 2 25 PM ...

Page 19: ...ed 6 Maximum allowed current 7 Minimum allowed speed Motor Control Start modes 1 Const time 2 Automatic Motor Control Stop modes 1 Coast 2 Ramp 3 DC hold Control macros 1 ABB standard 2 Hand Auto 3 Hand PID 4 Modbus RTU 5 Alternate 6 Motor potentiometer 7 PID 1 Hand Auto Modbus RTU Hand PID PID 2 3 4 5 6 7 ACS180 FW book Page 19 Tuesday March 9 2021 2 25 PM ...

Page 20: ...rst 3 Active Warnings shows the warning code 4 Connection Status Fieldbus and I O signals Parameters 1 Complete parameter list groups menu with complete parameters and parameter levels 2 Modified parameter list 3 Parameter restore reset to factory default parameters ACS180 FW book Page 20 Tuesday March 9 2021 2 25 PM ...

Page 21: ...e start up ID run and other actions You can also perform these functions using an external control panel or a drive composer PC tool Start up the drive 1 Power up the drive 2 Select the unit international or US and press OK 3 In the Motor data view set the motor type AsynM Asynchronous motor PMSM Permanent magnet motor 4 Set the motor control mode Vector Speed reference This is suitable for most c...

Page 22: ...the value in parameter 46 01 Speed scaling 46 02 Frequency scaling 9 Set the maximum and minimum speed or frequency For more information see parameters 30 11 Minimum speed 30 13 Minimum frequency and 30 12 Maximum speed 30 14 Maximum frequency on page 200 10 In the Control macros view select the applicable macro 11 Tune the drive parameters to the application You can use the Assistant control pane...

Page 23: ... selection 23 Speed reference ramp 12 Standard AI 30 Limits and 46 Monitoring scaling settings for torque controlled drive check also parameters in group 26 Torque reference chain ID run steps Warning Make sure it is safe to run the procedure 1 Open the Main menu 2 Select the Parameters submenu 3 Select All parameters 4 Select 99 Motor data and press OK 5 Select 99 13 ID run requested select the w...

Page 24: ...ns menu move to the rotation direction item and press OK Then use the arrow buttons to change the rotation direction selection 3 Press the OK button to change the rotation direction 1 On Home view press Back button to get Options menu 2 In the Options menu move to the speed or frequency reference item and press OK 3 Press the arrow buttons to edit the value 4 Press the OK button to confirm the new...

Page 25: ...rameter and press the OK button to adjust the value The parameters are shown in respective groups The first two digits of the parameter number represent the parameter group For example parameters starting with 30 are in the Limits group See chapter Parameters for more information 1 Select the Main menu from the Home view by pressing OK button 2 Scroll to Diagnostics and press the OK button to open...

Page 26: ...ome view by pressing OK button 2 Scroll to Motor data and press the OK button to open the submenu 3 Scroll to the unit selection item and press the OK button 4 Select the unit set with the arrow button then press the OK button ACS180 FW book Page 26 Tuesday March 9 2021 2 25 PM ...

Page 27: ... faster and easier to set up a drive for use By default macro is set as ABB standard macro ABB standard macro ABB standard macro is suitable for an I O controlled drive Digital inputs control start stop 2 wire direction and constant speed selection 3 speeds You can activate the macro from the Control macros view or by setting parameter 96 04 Macro select to value ABB standard This is the default m...

Page 28: ...utput auxiliary voltage Analog I O 14 AI1 DI5 Speed reference 0 10V 3 13 AGND Analog input circuit common 15 AI2 Not used3 16 AGND Analog output circuit common 17 AO Output frequency 0 20mA 3 23 10V Ref voltage 10 V DC 24 SCREEN Signal cable shield screen Safe torque off STO 1 S Safe torque off function Connected at the factory Drive starts only when both circuits are closed 2 SGND 3 S1 4 S2 Relay...

Page 29: ...d AI2 and output AO with parameters 12 15 12 25 and 13 15 respectively Input signals Analog frequency reference AI1 Start stop selection DI1 Direction selection DI2 Constant frequency selection DI3 Constant frequency selection DI4 Output signals Digital output Running Relay output No fault Fault 1 Analog output AO Output frequency DI3 DI4 Operation Parameter Scalar control default Vector control 0...

Page 30: ...tart Auto 11 DI4 Fault reset 12 DCOM Digital input common 18 DO Running 19 DO COM Digital output common 20 DO SRC Digital output auxiliary voltage Analog I O 14 AI1 DI5 Speed reference Hand 0 10V 2 13 AGND Analog input circuit common 15 AI2 Speed reference Auto 4 20mA 2 16 AGND Analog output circuit common 17 AO Output frequency 0 20mA 2 23 10V Ref voltage 10 V DC 24 SCREEN Signal cable shield scr...

Page 31: ...nputs AI1 and AI2 and output AO with parameters 12 15 12 25 and 13 15 respectively Input signals Speed analog reference Hand AI1 Speed analog reference Auto AI2 Start stop selection Hand DI1 Hand 1 Auto 0 selection DI2 Start stop selection Auto DI3 Fault reset DI4 Output signals Digital output Running Relay output Fault 1 Analog output AO Output frequency ACS180 FW book Page 31 Tuesday March 9 202...

Page 32: ...PID 11 DI4 Constant speed selection 13 12 DCOM Digital input common 18 DO Running 19 DO COM Digital output common 20 DO SRC Digital output auxiliary voltage Analog I O 14 AI1 DI5 Hand mode speed ref AI1 0 10V 1 5 13 AGND Analog input circuit common 15 AI2 Process feedback 4 20mA 1 2 5 16 AGND Analog output circuit common 17 AO Output frequency 0 20mA 5 23 10V Ref voltage 10 V DC 24 SCREEN Signal c...

Page 33: ...Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 5 Select voltage or current for inputs AI1 and AI2 and output AO with parameters 12 15 12 25 and 13 15 respectively Input signals Hand mode speed analog reference AI1 Process feedback AI2 Start Stop selection Hand DI1 Hand 1 PID 0 selection DI2 Start Stop selection PID DI3 Const...

Page 34: ...ital input common 18 DO Running 19 DO COM Digital output common 20 DO SRC Digital output auxiliary voltage Analog I O 14 AI1 DI5 Constant speed selection 11 13 AGND Analog input circuit common 15 AI2 Speed reference Hand 0 10 V 1 16 AGND Analog output circuit common 17 AO Output frequency 0 20 mA 1 23 10V Ref voltage 10 V DC 24 SCREEN Signal cable shield screen Safe torque off STO 1 S Safe torque ...

Page 35: ...y 2 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables Input signals Constant speed selection 1 AI1 Speed reference Hand AI2 Start stop selection Hand DI1 Forward Reverse selection Hand DI2 Hand 1 Modbus 0 selection DI3 Fault reset DI4 Output signals Digital output Running Relay output Fault 1 Analog output AO Output frequency A...

Page 36: ...onstant speed selection 11 11 DI4 Constant speed selection 21 12 DCOM Digital input common 18 DO Running 19 DO COM Digital output common 20 DO SRC Digital output auxiliary voltage Analog I O 14 AI1 DI5 Fault reset3 13 AGND Analog input circuit common 15 AI2 Speed reference 0 10 V 3 16 AGND Analog output circuit common 17 AO Output frequency 0 20 mA 3 23 10V Ref voltage 10 V DC 24 SCREEN Signal cab...

Page 37: ...d output AO with parameters 12 25 and 13 15 respectively Input signals Fault reset DI5 Speed analog reference AI2 Start forward DI1 Start reverse DI2 Constant speed selection 1 DI3 Constant speed selection 2 DI4 Output signals Digital output Running Relay output Fault 1 Analog output AO Output frequency DI3 DI4 Operation Parameter Scalar control default Vector control 0 0 Set frequency through AI1...

Page 38: ...face for PLCs that vary the speed of the motor using only digital signals You can activate the macro from the Control macros view or by setting parameter 96 04 Macro select to value Motor potentiometer For more information on the motor potentiometer counter see section Motor potentiometer on page99 ACS180 FW book Page 38 Tuesday March 9 2021 2 25 PM ...

Page 39: ... 200 mA 22 DGND Aux voltage output common 8 DI1 Start Stop 9 DI2 Forward Reverse 10 DI3 Speed reference up1 11 DI4 Speed reference down1 12 DCOM Digital input common 18 DO Running 19 DO COM Digital output common 20 DO SRC Digital output auxiliary voltage Analog I O 14 AI1 DI5 Constant speed selection 1 DI5 2 4 13 AGND Analog input circuit common 15 AI2 Not used 4 16 AGND Analog output circuit comm...

Page 40: ...ameters 12 15 12 25 and 13 15 respectively Input signals Constant speed selection 1 DI5 Not used AI2 Start stop selection DI1 Forward Reverse selection DI2 Speed reference up DI3 Speed reference down DI4 Output signals Digital output Running Relay output Fault 1 Analog output AO Output frequency AI1 DI5 Operation Parameter Scalar control default Vector control 0 Set frequency through AI1 Set speed...

Page 41: ... 21 11 DI4 Constant speed selection 1 2 12 DCOM Digital input common 18 DO Running 19 DO COM Digital output common 20 DO SRC Digital output auxiliary voltage Analog I O 14 AI1 DI5 PID set point AI1 0 10V 3 6 13 AGND Analog input circuit common 15 AI2 Process feedback 4 20mA 4 6 16 AGND Analog output circuit common 17 AO Output frequency 0 20mA 6 23 10V Ref voltage 10 V DC 24 SCREEN Signal cable sh...

Page 42: ...les 6 Select the unit for analog input AI1 in the parameter 12 15 and for AI2 in the parameter 12 25 Input signals PID set point AI1 Process feedback AI2 Start stop selection DI1 Internal setpoint selection 1 DI2 Internal setpoint selection 2 DI3 Constant speed selection 1 DI4 Output signals Digital output Running Relay output Fault 1 Analog output AO Output frequency Source defined by par 40 19 D...

Page 43: ...al and external control locations Operating modes of the drive Drive configuration and programming Control interfaces Motor control Application control DC voltage control Safety and protections Diagnostics Miscellaneous ACS180 FW book Page 43 Tuesday March 9 2021 2 25 PM ...

Page 44: ...when used in local control Changing the control location to local can be prevented by parameter 19 17 Settings and diagnostics Parameters 19 16 Local control mode 19 17 Local control disable and 49 05 Communication loss action Events External control When the drive is in external control control commands are given through the I O terminals digital and analog inputs the fieldbus interface via the e...

Page 45: ...binary source such as a digital input or fieldbus control word by a parameter 19 11 You can also select the source of reference for each operating mode separately Events Block diagram Run enable source for EXT1 The figure below shows the parameters that select the interface for run enable for external control location EXT1 Settings and diagnostics Parameters 19 11 Ext1 Ext2 selection and 20 01 20 ...

Page 46: ...rol mode In speed control mode the motor follows a speed reference given to the drive Speed control mode is available in both local and external control locations It is supported in vector motor control only Speed control uses speed reference chain Settings and diagnostics Parameter group 22 Speed reference selection Events Frequency reference Refer to group 28 Frequency reference chain Speed refe...

Page 47: ...ing special operating modes are available Process PID control For more information see section Process PID control on page 70 Emergency stop modes OFF1 and OFF3 Drive stops along the defined deceleration ramp and drive modulation stops Jogging mode Drive starts and accelerates to the defined speed when the jogging signal is activated For more information see section Jogging on page 58 Pre magnetiz...

Page 48: ...r list enter password 2 into parameter 96 02 Pass code Parameters configure all of the standard drive operations and can be set via the integrated panel as described in chapter Control panel an external panel the Drive composer PC tool as described in Drive composer PC tool user s manual 3AUA0000094606 English or the fieldbus interface as described in chapters Fieldbus control through the embedded...

Page 49: ...DI5 configuration Events Programmable analog outputs There is one analog output voltage 0 2 10 V or current 0 4 20 mA output can be set by parameter The output can be filtered inverted and scaled Settings and diagnostics Parameter group 13 Standard AO Events Programmable digital inputs and outputs There are four digital inputs and one digital outputs In addition the analog input AI1 can be configu...

Page 50: ...or identification In scalar motor control mode 99 04 the drive performs no motor identification The performance of vector control is based on an accurate motor model determined during the motor start up A motor Identification magnetization is automatically performed the first time the start command is given During this first start up the motor is magnetized at zero speed for several seconds to all...

Page 51: ... as the drive cannot measure the motor current accurately If the drive is used without a motor connected for example for test purposes If the drive runs a medium voltage motor through a step up transformer In scalar control some features are not available See also section Operating modes of the drive on page 46 IR compensation for scalar motor control IR compensation also known as voltage boost is...

Page 52: ...ion run ID run See also section Speed control performance figures on page 62 Settings and diagnostics Parameters 99 04 Motor control mode page 291 and 99 13 ID run requested page 294 Events Reference ramping Acceleration and deceleration ramping times can be set individually for speed torque and frequency reference With a speed or frequency reference the ramps are defined as the time it takes for ...

Page 53: ...ormal reference irrespective of where the reference is coming from Settings and diagnostics Parameter groups 22 Speed reference selection and 28 Frequency reference chain Events Critical speeds frequencies Critical speeds sometimes called skip speeds can be predefined for applications where it is necessary to avoid certain motor speeds or speed ranges because of for example mechanical resonance pr...

Page 54: ...y adjusted using the autotune function Autotuning is based on an estimation of the mechanical time constant inertia of the motor and machine The autotune routine will run the motor through a series of acceleration deceleration cycles the number of which can be adjusted by parameter 25 40 Higher values will produce more accurate results especially if the difference between initial and maximum speed...

Page 55: ...requisites for performing the autotune routine are The motor identification run ID run has been successfully completed Speed and torque limits parameter group 30 Limits have been set The drive has been started and is running in speed control mode After these conditions have been fulfilled autotuning can be activated by parameter 25 33 or the signal source selected by it Autotune modes Autotuning c...

Page 56: ...speed controller 25 03 integration time of the speed controller 25 06 derivation time of acceleration deceleration compensation 25 37 mechanical time constant of the motor and machine Nevertheless it is still possible to manually adjust the controller gain integration time and derivation time A Undercompensated B Normally tuned autotuning C Normally tuned manually Better dynamic performance than w...

Page 57: ...e 291 Parameters 25 02 Speed proportional gain page 176 25 03 Speed integration time page 177 25 33 Speed controller autotune 25 40 Autotune repeat times page 180 30 12 Maximum speed page 199 and 99 09 Motor nominal speed page 293 Events AF90 Speed controller autotuning page 491 Rush control Rush control is automatically on when the operation mode is torque In torque control the motor could potent...

Page 58: ...o control the machinery locally Two jogging functions 1 and 2 are available each with their own activation sources and references The signal sources are selected by parameters 20 26 and 20 27 When jogging is activated the drive starts and accelerates to the defined jogging speed along the defined jogging acceleration ramp After the activation signal switches off the drive decelerates to a stop alo...

Page 59: ...rence 7 8 0 1 0 Drive decelerates to zero speed along the deceleration ramp of the jogging function 8 9 0 1 0 0 Drive is stopped As long as the jog enable signal is on start commands are ignored After jog enable switches off a fresh start command is required 9 10 x 0 1 Drive accelerates to the speed reference along the selected acceleration ramp parameters 23 11 23 15 10 11 x 0 1 Drive follows the...

Page 60: ...ing 1 ref page 167 22 43 Jogging 2 ref page 167 23 20 Acc time jogging page 172 23 21 Dec time jogging page 172 28 42 Jogging 1 frequency ref page 192 and 28 43 Jogging 2 frequency ref page 192 Events Autophasing Autophasing is an automatic measurement routine to determine the angular position of the magnetic flux of a permanent magnet synchronous motor The motor control 14 15 x 0 1 1 Drive follow...

Page 61: ...g mode is the most robust and accurate method In turning mode the motor shaft is turned only in one direction and the angle is small The drive is capable of determining the rotor position when started into a running motor An autophasing fault 3385 Autophasing could be caused by for example the following The motor is already turning before the autophasing routine is started The motor shaft is locke...

Page 62: ...s T TN Tload nact nref nN Area 10 s TN rated motor torque nN rated motor speed nact actual speed nref speed reference Speed control Performance Static accuracy 20 of motor nominal slip Dynamic accuracy 1 s with 100 torque step t s TN rated motor torque Tref torque reference Tact actual torque Torque control Performance Non linearity 5 with nominal torque 20 at the most demandingoperating point Tor...

Page 63: ...rking envelope for the motor so that excursions outside the envelope can be supervised timed and detected An overload warning and or fault can be set to occur if the monitored signal stays continuously over the overload curve for a defined time An underload warning and or fault can be set to occur if the monitored signal stays continuously under the underload for a defined time Overload can be for...

Page 64: ...que of the motor throughout the frequency range In squared mode the ratio of the voltage to frequency increases as the square of the frequency below the field weakening point This is typically used in centrifugal pump or fan applications For these applications the torque required follows the square relationship with frequency Therefore if the voltage is varied using the square relationship the mot...

Page 65: ... the rotor current The stator cools much more efficiently than the rotor Flux braking can be used with induction motors and permanent magnet motors Two braking power levels are available Moderate braking provides faster deceleration compared to a situation where flux braking is disabled The flux level of the motor is limited to prevent excessive heating of the motor Full braking exploits almost al...

Page 66: ...rake Settings and diagnostics Parameters 21 01 Start mode page 152 21 19 Scalar start mode page 157 and 21 02 Magnetization time page 153 Events DC hold The function makes it possible to lock the rotor at near zero speed in the middle of normal operation DC hold is activated by parameter 21 08 When both the reference and motor speed drop below a certain level the drive will stop generating sinusoi...

Page 67: ...if the drive is running below the zero speed limit see bit 0 in parameter 06 19 Speed control status word If the drive is running above the zero speed limit pre heating is delayed by the time defined by parameter 21 15 Pre heating time delay to prevent excessive current The function can be defined to be always active when the drive is stopped or it can be activated by a digital input fieldbus or s...

Page 68: ...m switching frequency lowest allowed switching frequency it starts to limit output current as the heating up continues For derating see the hardware manual of the drive Example 1 If you need to fix the switching frequency to a certain value as with some external filters e g with EMC C1 filters see the hardware manual set both the reference and the minimum switching frequency to this value and the ...

Page 69: ...ore by running the drive at current speed before the motor is ramped to a stop As shown in the figure the distance traveled after the stop command is the same in both cases that is area A area B equals area C Speed compensation does not take into account shape times parameters 23 32 Shape time 1 and 23 33 Shape time 2 Positive shape times lengthen the distance traveled Used speed A Motor speed Max...

Page 70: ...In process PID control a process reference setpoint is connected to the drive instead of a speed reference An actual value process feedback is also brought back to the drive The process PID control adjusts the drive speed in order to keep the measured process quantity actual value at the desired level setpoint This means that user does not need to set a frequency speed torque reference to the driv...

Page 71: ...ater consumption falls at night As a consequence the process PID controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds the motor would never stop rotating The sleep function detects the slow rotation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into sleep mode still monitor...

Page 72: ...0 44 Sleep level 40 43 START Wake up delay 40 48 tsd Setpoint Time Sleep boost step 40 46 Sleep mode Sleep boost time 40 45 Time Time Non inverted 40 31 Not inverted Ref Fbk Wake up level Setpoint Wake up deviation 40 47 Actual value Time Inverted 40 31 Inverted Fbk Ref ACS180 FW book Page 72 Tuesday March 9 2021 2 25 PM ...

Page 73: ...eration time is set to 0 when using the PID trim function This is required to do quick tension control by speed correction PID trim is implemented as one of the Process PID functions parameter groups 40 Process PID set 1 and 41 Process PID set 2 Both PID set 1 and PID set 2 can be used for this functionality The trimmed output is calculated from parameter40 01 Process PID output actual or 40 03 Pr...

Page 74: ...able Direct Proportional Combined Direct The direct method is suitable when you need tension control at fixed rpm line speed In this mode the PID trim output parameter 40 05 Process PID trim output act is relative to the maximum speed parameter 30 12 Maximum speed torque 30 20 Maximum torque 1 or frequency 30 14 Maximum frequency You can make the selection with parameter 40 52 Set 1 trim selection...

Page 75: ...ications where tension control is required throughout the speed range but not near zero speed In this mode the PID trim output actual parameter 40 05 Process PID trim output act is relative to the reference selected by parameter 40 53 Set 1 trimmed ref pointer and with 40 01 Process PID output actual or 40 03 Process PID setpoint actual It is recommended that the speed reference selected in 40 53 ...

Page 76: ...erstanding purpose only In real case scenario PID output can vary based on the setpoint and actual Example If parameter 40 52 Set 1 trim selection Speed parameter 40 56 Set 1 trim source PID output parameter 40 53 Set 1 trimmed ref pointer AI1 scaled parameter 22 11 Ext1 speed ref1 AI1 scaled parameter 12 20 AI1 scaled at AI1 max 1500 parameter 12 12 AI1 scaled value 750 AI1 actual scaled value pa...

Page 77: ...djust 0 5 then Combined The combined mode is suitable for applications where the user needs to maintain tension from zero speed to maximum speed The combined mode is a combination of direct and proportional modes Here the trim for zero speed is defined by parameter 40 54 Set 1 trim mix and the trim for speed greater than zero speed is defined by parameter 40 55 Set 1 trim adjust The trim value is ...

Page 78: ...Set 1 trim source PID output parameter 30 12 Maximum speed 1500 rpm parameter 40 53 Set 1 trimmed ref pointer AI1 scaled parameter 22 11 Ext1 speed ref1 AI1 scaled parameter 12 20 AI1 scaled at AI1 max 1500 parameter 12 12 AI1 scaled value 750 AI1 actual scaled value parameter 40 01 Process PID output actual 100 limited to 100 parameter 40 54 Set 1 trim mix 0 1 parameter 40 55 Set 1 trim adjust 1 ...

Page 79: ... Parameter 99 04 Motor control mode is also taken into consideration while passing the PID trimmed output actual 40 05 Process PID trim output act to the speed torque and frequency reference chains In scalar control mode the speed trim and torque trim values are zero and in vector control mode the frequency trim value is zero Speed trim connection Speed trim is added at 23 02 Speed ref ramp output...

Page 80: ...he respective speed torque and frequency reference chains during ramp stop or emergency stop Mechanical brake control A mechanical brake can be used for holding the motor and driven machinery at zero speed when the drive is stopped or not powered The brake control logic observes the settings of parameter group 44 Mechanical brake control as well as several external signals and moves between the st...

Page 81: ...ed parameter 44 06 Brake control enable 0 and 44 01 Brake control status b4 0 The open signal is active 44 01 Brake control status b0 1 BRAKE OPENING Brake has been requested to open 44 01 Brake control status b2 1 Open signal has been activated 44 01 Brake control status b0 is set The load is held in place by the speed control of the drive until 44 08 Brake open delay elapses BRAKE OPEN The brake...

Page 82: ...l status b3 1 The brake logic will remain in this state until 44 13 Brake close delay has elapsed At this point the logic proceeds to BRAKE CLOSED state BRAKE CLOSED The brake is closed 44 01 Brake control status b0 0 The drive is not necessarily modulating 1 Brake control disabled parameter 44 06 Brake control enable 0 2 06 11 Main status word bit 2 0 3 Brake has been requested to open 4 44 08 Br...

Page 83: ... parameter 44 14 Brake close level tcd Brake close delay parameter 44 13 Brake close delay BCW BRAKE CLOSING WAIT BCD BRAKE CLOSING DELAY Start command 06 16 b5 Modulating 06 16 b6 1 2 3 4 5 6 7 8 Ready ref 06 11 b2 Speed reference Brake control signal 44 01 b0 Ramp to stopped request 44 01 b3 Hold stopped request 44 01 b2 tod ncs BRAKE CLOSED State BRAKE CLOSED BRAKE OPEN BRAKE OPENING BRAKE CLOS...

Page 84: ...y device mentioned in the European Machinery Directive and related harmonized standards Thus the personnel safety of the complete machinery must not be based on a specific frequency converter feature such as the brake control function but it has to be implemented as defined in the application specific regulations The brake is controlled by bit 0 of parameter 44 01 Brake control status In this exam...

Page 85: ...nue to operate by utilizing the kinetic energy of the rotating motor The drive will be fully operational as long as the motor rotates and generates energy to the drive The drive can continue operation after the break if the main contactor if present remained closed Note Units equipped with a main contactor must be equipped with a hold circuit e g UPS to keep the contactor control circuit closed du...

Page 86: ...e The DC voltage UDC is approximately 1 41 times the line to line supply voltage and is displayed by parameter 01 11 DC voltage The following table shows the values of the selected DC voltage levels in volts Note that the absolute voltages vary according to drive inverter type and AC supply voltage range When adaptive voltage limit is enabled in parameter 95 02 DC voltage level V 95 01 Supply Volt...

Page 87: ...2 1 If parameter 95 01 Supply voltage is set to Automatic not selected and 95 02 Adaptive voltage limits is set to Enable the value of parameter 95 03 Estimated AC supply voltage is used 2 otherwise the lower limit of the range selected with parameter 95 01 Supply voltage is used 3 The system throws an undervoltage fault when parameter 21 18 Auto restart time elapses or the value of parameter 21 1...

Page 88: ...limit 0 73 1 41 par 95 03 value 1 0 78 1 41 par 95 03 value 1 0 73 1 41 par 95 03 value 1 DC voltage at upper bound of supply voltage range UDCmax 560 648 DC voltage at lower bound of supply voltage range UDCmin 513 594 Charging activation standby limit 0 73 1 41 par 95 03 value 1 0 73 1 41 par 95 03 value 1 0 73 1 41 par 95 03 value 1 Undervoltage fault limit 3 0 45 1 41 par 95 03 value 1 0 45 1 ...

Page 89: ... generated Short circuit In case of a short circuit the IGBTs are shut down immediately to protect the drive Earth Ground fault detection Note that an earth fault in the supply cable does not activate the protection in a grounded supply the protection activates within 2 milliseconds in an ungrounded supply the supply capacitance must be 1 microfarad or more the capacitive currents caused by shield...

Page 90: ... be able to stop the drive During an emergency stop the speed and torque reference parameters such as reference ramp shapes 23 32 Shape time 1 and 23 33 Shape time 2 are not considered Settings and diagnostics Parameters 21 04 Emergency stop mode page 153 21 05 Emergency stop source page 154 23 23 Emergency stop time page 173 31 32 Emergency ramp supervision page 212 and 31 33 Emergency ramp super...

Page 91: ...r this when power is applied to the drive the motor is assumed to be at the estimated temperature 2 Motor temperature is calculated using the user adjustable motor thermal time and motor load curve The load curve should be adjusted in case the ambient temperature exceeds 30 C Note The motor thermal model can be used when only one motor is connected to the inverter Sensor insulation and connection ...

Page 92: ...ut and an analog output The analog output feeds a constant excitation current of 9 1 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius It is possible to adjust the motor temperature supervision limits and select ...

Page 93: ... frequency is above 10 of the motor nominal frequency This limit cannot be changed With motors having nominal current below 1 6 of drive nominal current the supervision must be disabled as the drive cannot measure the motor current accurately Safe torque off detection Only on ACS180 04S type parameter 31 22 The drive monitors the status of the Safe torque off input and this parameter selects which...

Page 94: ...r the input Ramp stop supervision parameters 31 32 31 33 31 37 and 31 38 The control program has a supervision function for both the normal and emergency stop ramps The user can either define a maximum time for stopping or a maximum deviation from the expected deceleration rate If the drive fails to stop in the expected manner a fault is generated and the drive coasts to a stop Custom motor curren...

Page 95: ... them in kWh currency or volume of CO2 emissions and A load analyzer showing the load profile of the drive see section Load analyzer on page 95 In addition there are counters that show energy consumption in kWh of the current and previous hour as well as the current and previous day Note The accuracy of the energy savings calculation is directly dependent on the accuracy of the reference motor pow...

Page 96: ...have fallen in range 10 20 of the reference value during the time that the logging has been active etc You can view this graphically with the assistant panel or the Drive composer PC tool Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax The maximum output current values are listed in the...

Page 97: ...matic backup is created two hours after the last parameter change After completing the backup the panel waits for 24 hours before checking if there are additional parameter changes If there are it creates a new backup overwriting the previous one when two hours have passed after the latest change You cannot adjust the delay time or disable the automatic backup function Parameter changes from field...

Page 98: ...sting and commissioning purposes They can be written to and read from using other parameters source or target selections Settings and diagnostics Parameter group 47 Data storage page 261 Events Parameter checksum calculation Parameter checksums A and B can be calculated from a set of parameters to monitor changes in the drive configuration The parameter sets are different for A and B Each of the c...

Page 99: ... potentiometer assumes a set value Depending on the mode selected the motor potentiometer value is either retained or reset over a power cycle The change rate is defined as the time it would take for the value to change from the minimum to the maximum or vice versa If the up and down signals are simultaneously on the motor potentiometer value does not change The output of the function is shown and...

Page 100: ...ult pass code 10000000 into 96 02 Pass code This will make parameters 96 100 96 102 visible Then enter a new pass code into 96 100 Change user pass code and confirm the code in 96 101 Confirm user pass code In 96 102 User lock functionality define the actions that you want to prevent To close the user lock enter an invalid pass code into 96 02 Pass code activate 96 08 Control board boot or cycle t...

Page 101: ...ter contains Terms and abbreviations Fieldbus addresses Summary of parameter groups Long parameter listing Differences in the default values between 50 Hz and 60 Hz supply frequency settings ACS180 FW book Page 101 Tuesday March 9 2021 2 25 PM ...

Page 102: ...he same row as the parameter range or for each selection A dash indicates that the user cannot access the parameter in 16 bit format 32 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 32 bit value is selected for transmission to an external system Other The value is taken from another parameter Choosing Other displays a paramete...

Page 103: ...on rates for the drive 170 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step 175 25 Speed control Speed controller settings 175 26 Torque reference chain Settings for the torque reference chain 181 28 Frequency reference chain Settings for the frequency reference chain 185 30 Limits Drive operation limits 197 31 Fault functions Config...

Page 104: ...ing frequency slip gain voltage reserve flux braking anti cogging signal injection IR compensation 285 98 User motor parameters Motor values supplied by the user that are used in the motor model 289 99 Motor data Motor configuration settings 291 Parameter Input password Long and short listing selection 96 02 password 1 Short listing 2 Long listing Par No Par Name Settings Range default value on bo...

Page 105: ...32767 000 0 12 30 AI2 scaled at AI2 max 32768 000 32767 000 50 Group 13 Standard AO 13 12 AO1 source 3 Output frequency 4 Motor current 13 15 AO1 unit selection 2 V 10 mA 13 17 AO1 source min 32768 000 32767 000 0 13 18 AO1 source max 32768 000 32767 000 50 13 19 AO1 out at AO1 src min 22 000 22 000 mA or V 0mA or 0V 13 20 AO1 out at AO1 src max 22 000 22 000 mA or V 20mA or 10V Group 19 Operation...

Page 106: ...DI2 4 DI3 5 DI4 6 DI5 22 26 Constant speed 1 30000 00 30000 00rpm 300rpm 22 27 Constant speed 2 30000 00 30000 00rpm 600rpm 22 28 Constant speed 3 30000 00 30000 00rpm 900rpm 22 71 Motor potentiometer function 0 Disabled 1 Enabled init at stop power up 2 Enabled resume always 3 Enabled init to actual 22 72 Motor potentiometer initial value 32768 00 32767 00 0 00 22 73 Motor potentiometer up source...

Page 107: ...ation mode 0 OFF 1 ON 2 ON when drive running 40 08 Set 1 feedback 1 source 8 AI1 percent 9 AI2 percent 40 16 Set 1 setpoint 1 source 2 Internal setpoint 11 AI1 percent 12 AI2 percent 40 24 Set 1 internal setpoint 0 200000 00 200000 00 0 40 31 Set 1 deviation inversion 0 Not inverted Ref Fbk 1 Inverted Fbk Ref 40 32 Set 1 gain 0 01 100 00 1 40 33 Set 1 integration time 0 0 9999 0 s 60s Group 45 En...

Page 108: ... 1000 00 Motor speed See par 46 01 01 06 Output frequency Estimated drive output frequency in Hz A filter time constant for this signal can be defined by parameter 46 12 Filter time output frequency 500 00 500 00 Hz Estimated output frequency See par 46 02 01 07 Motor current Measured absolute motor current in A 0 00 30000 00 Motor current See par 46 05 01 08 Motor current of motor nom Motor curre...

Page 109: ...er Amount of energy that has passed through the drive in either direction in full kilowatt hours Whenever the counter rolls over 01 19 Inverter MWh counter is incremented The minimum value is zero 0 1000 kWh Energy in kWh 10 1 kWh 01 24 Flux actual Used flux reference in percent of nominal flux of motor 0 200 Flux reference 1 1 01 30 Nominal torque scale Nominal torque in N m which corresponds to ...

Page 110: ...in either direction in full megawatt hours Whenever the counter rolls over 01 55 Inverter GWh counter resettable is incremented The minimum value is zero You can reset the value by setting it to zero Resetting any of parameters 01 55 01 58 resets all of them 0 1000 MWh Energy in MWh 1 1 MWh 01 57 Inverter kWh counter resettable Amount of energy that has passed through the drive in either direction...

Page 111: ... 1 10 unit 03 02 Panel reference remote Remote mode reference given from the control panel 100000 00 100000 00 rpm Hz or Control panel or PC tool reference 1 10 unit 03 09 EFB reference 1 Scaled reference 1 received through the embedded fieldbus interface The scaling is defined by 58 26 EFB ref1 type 30000 00 30000 00 Scaled reference 1 received through the embedded fieldbus interface 1 10 03 10 E...

Page 112: ...arning in warning register 0000h FFFFh Warning code 1 1 04 08 Active warning 3 3rd active warning in warning register 0000h FFFFh Warning code 1 1 04 11 Latest fault Latest fault in the trip log store The trip log store is loaded with the active faults in the order they occur 0000h FFFFh Fault code 1 1 04 12 2nd latest fault 2nd fault in trip log store 0000h FFFFh Fault code 1 1 04 13 3rd latest f...

Page 113: ...or the event codes 0X3210h 0000h FFFFh Code of event 1 1 04 45 Event word 1 bit 2 code 0X4310h 04 47 Event word 1 bit 3 code 0X2340h 04 49 Event word 1 bit 4 code 0X0000h 04 51 Event word 1 bit 5 code 0X3220h 04 53 Event word 1 bit 6 code 0X80A0h 04 55 Event word 1 bit 7 code 0X0000h 04 57 Event word 1 bit 8 code 0X7122h 04 59 Event word 1 bit 9 code 0X7081h 04 61 Event word 1 bit 10 code 0XFF61h ...

Page 114: ...verter modulates 0 65535 d Motor run time counter 1 1 d 05 03 Hours run Corresponding parameter to 05 02 Run time counter in hours that is 24 05 02 value fractional part of a day 0 429496729 5 h Hours 1 1 h 05 04 Fan on time counter Running time of the drive cooling fan Can be reset from the control panel by keeping Reset down for over 3 seconds 0 65535 d Cooling fan run time 1 1 d 05 10 Control b...

Page 115: ... link volt age 01 11 at which fault occurred 0 00 2000 00 V DC voltage at fault 10 1 V No Name Value Description Default FbEq 16 Bit Name Value 0 Any warning or fault Yes Drive has generated a warning or tripped on a fault 1 Any warning Yes Drive has generated a warning 2 Any fault Yes Drive has tripped on a fault 3 Reserved 4 Overcurrent fault Yes Drive has tripped on fault 2310 Overcurrent 5 Res...

Page 116: ...02 DI delayed status 0000h 0000h FFFFh DI delayed status at fault 1 1 05 87 Inverter temperature at fault Displays the inverter temperature 05 11 at which fault occurred 40 160 C Inverter temperature at fault 1 1 C 05 88 Reference used at fault Displays the reference used 28 01 26 73 23 01 at which fault occurred The type of the reference depends on the selected operation mode 19 01 500 00 500 00 ...

Page 117: ...60 The related status word are presented on pages 360 This parameter is read only Note With the fieldbus control the parameter value is not same as the value that it receives from the PLC 0000h 0000h FFFFh Main control word 1 1 No Name Value Description Default FbEq 16 Bit Name 0 OFF1_ CONTROL 1 OFF2_ CONTROL 2 OFF3_ CONTROL 3 INHIBIT_ OPERATION 4 RAMP_OUT_ ZERO 5 RAMP_HOLD 6 RAMP_IN_ ZERO 7 RESET...

Page 118: ...ge 363 Contents of the fieldbus control word The state diagram valid for ABB drives profile is on page 365 This parameter is read only Note With the fieldbus control the parameter value is not same as the value that it receives from the PLC 0000h 0000h FFFFh Main status word 1 1 No Name Value Description Default FbEq 16 Bit Name 0 RDY_ON 1 RDY_RUN 2 RDY_REF 3 TRIPPED 4 OFF_2_STATUS 5 OFF_3_STATUS ...

Page 119: ...in local control 10 Ext1 active 1 Control location EXT1 active 11 Ext2 active 1 Control location EXT2 active 12 Reserved 13 Start request 1 Start requested 0 When Enable to rotate signal see par 20 22 is 0 rotating of the motor is disabled 14 Running 1 Drive is running 15 Reserved Bit Name Description 0 Identification run done 1 Motor identification ID run has been performed 1 Magnetized 1 The mot...

Page 120: ... reset 4 Lost start enable 1 Start enable signal missing 5 Lost run enable 1 Run enable signal missing 6 Reserved 7 STO 1 Safe torque off function active 8 Current calibration ended 1 Current calibration routine has finished 9 ID run ended 1 Motor identification run has finished 10 Reserved 11 Em Off1 1 Emergency stop signal mode off1 12 Em Off2 1 Emergency stop signal mode off2 13 Em Off3 1 Emerg...

Page 121: ...status word Ext ctrl loc False 0 0 True 1 1 Ext ctrl loc Bit 11 of 06 01 Main control word 2 Other bit Source selection see Terms and abbreviations No Name Value Description Default FbEq 16 Bit Name Description 0 Constant speed 1 1 Constant speed or frequency 1 selected 1 Constant speed 2 1 Constant speed or frequency 2 selected 2 Constant speed 3 1 Constant speed or frequency 3 selected 3 Constan...

Page 122: ...tions 07 07 System info Drive hardware and firmware information All parameters in this group are read only 07 03 Drive rating id Type of the drive inverter unit 07 04 Firmware name Firmware identification 07 05 Firmware version Version number of the firmware 07 06 Loading package name Name of the firmware loading package 07 07 Loading package version Version number of the firmware loading package ...

Page 123: ... 04 0000h 0000h FFFFh Override selection for digital inputs 1 1 No Name Value Description Default FbEq 16 Bit Value 0 DI1 Status of digital input 1 1 DI2 Status of digital input 2 2 DI3 Status of digital input 3 3 DI4 Status of digital input 4 4 DI5 Status of digital input 5 6 15 Reserved Bit Value 0 DI1 Delayed status of digital input 1 1 DI2 Delayed status of digital input 2 2 DI3 Delayed status...

Page 124: ...ivation delay for DI2 10 1 10 09 DI3 ON delay Defines the activation delay for digital output DI3 See parameter 10 05 DI1 ON delay 0 0 0 0 3000 0 s Activation delay for DI3 10 1 10 10 DI3 OFF delay Defines the deactivation delay for digital output DI3 See parameter 10 05 DI1 ON delay 0 0 0 0 3000 0 s Deactivation delay for DI3 10 1 10 11 DI4 ON delay Defines the activation delay for digital output...

Page 125: ...n this parameter is 1 Note Boot and power cycle reset the force selections parameters 10 22 and 10 23 0000h 0000h FFFFh Override selection for relay outputs 1 1 10 23 RO forced data Contains the values of relay outputs that are used instead of the connected signals if selected in parameter 10 22 RO force selection Bit 0 is the forced value for RO1 This provides the possibility to test the drive fu...

Page 126: ...ltage A drive is tripped to undervoltage fault 20 Motor temp A drive is tripped to motor temperature fault 21 Brake command Bit 0 of 44 01 Brake control status 22 Ext2 active Bit 11 of 06 16 Drive status word 1 23 Remote control Bit 9 of 06 11 Main status word 24 Supervision 1 Bit 0 of 32 01 Supervision status 33 Supervision 2 Bit 1 of 32 01 Supervision status 34 Supervision 3 Bit 2 of 32 01 Super...

Page 127: ...selection parameter of the desired output select the appropriate bit of this word 0000h 0000h FFFFh RO control word 1 1 10 101 RO1 toggle counter Displays the number of times relay output RO1 has changed states 0 4294967000 State change count 1 1 11 11 Standard DIO FI FO Configuration of the digital inputs outputs DIO for use as digital inputs 11 02 DIO delayed status Displays the delayed status o...

Page 128: ... to digital output DO1 Not energized Not energized Output is not energized 0 Energized Output is energized 1 Ready run Bit 1 of 06 11 Main status word 2 Enabled Bit 0 of 06 16 Drive status word 1 4 Started Bit 5 of 06 16 Drive status word 1 5 Magnetized Bit 1 of 06 17 Drive status word 2 6 Running Bit 6 of 06 16 Drive status word 1 7 Ready ref Bit 2 of 06 11 Main status word 8 At setpoint Bit 8 of...

Page 129: ...ns 11 07 DO1 ON delay Defines the on activation delay for digital input output DO1 when used as a digital output or digital input 0 00 s 0 0 3000 0 s Activation delay for DO1 10 1 s 11 08 DO1 OFF delay Defines the deactivation delay for digital input output DO1 when used as a digital output or digital input See parameter 11 07 DO1 ON delay 0 00 s 0 0 3000 0 s Deactivation delay for DO1 10 1 s 11 1...

Page 130: ...ctual minimum input frequency defined by parameter 11 42 Freq in 1 min 0 000 32768 000 32767 000 Value corresponding to minimum of frequency input 1 1 1 11 45 Freq in 1 at scaled max Defines the value that corresponds to the actual maximum input frequency defined by parameter 11 43 Freq in 1 max See parameter 11 42 Freq in 1 min 1500 000 32768 000 32767 000 Value corresponding to maximum of freque...

Page 131: ...rced value and 12 23 AI2 forced value Note Boot and power cycle reset the force selections parameter 12 02 0000h 0000h FFFFh Forced values selector for analog inputs AI1 and AI2 1 1 12 03 AI supervision function Selects how the drive reacts when an analog input signal moves out of the minimum and or maximum limits specified for the input The supervision applies a margin of 0 5 V or 1 0 mA to the l...

Page 132: ...0 1 unit 12 12 AI1 scaled value Displays the value of analog input AI1 after scaling See parameters 12 19 AI1 scaled at AI1 min and 12 20 AI1 scaled at AI1 max This parameter is read only 32768 32767 Scaled value of analog input AI1 1 1 12 13 AI1 forced value Defines the forced value that can be used instead of the true reading of the input See parameter 12 02 AI force selection 1000 1 12 15 AI1 u...

Page 133: ...gnal from plant is wound to its minimum setting 4 000 mA or 0 000 V 0 000 22 000 mA or 0 000 11 00 V Minimum value of AI1 1000 1 mA or V 12 18 AI1 max Defines the maximum site value for analog input AI1 Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting 20 000 mA or 10 00 V 0 000 22 000 mA or 0 000 11 00 V Maximum value of AI1 1000 1 mA or V ...

Page 134: ...ing This parameter is read only 0 000 22 000 mA or 0 000 11 000 V Value of analog input AI2 1000 1 mA or V 12 22 AI2 scaled value Displays the value of analog input AI2 after scaling See parameters 12 29 AI2 scaled at AI2 min and 12 101 AI1 percent value This parameter is read only 32768 000 32767 000 Scaled value of analog input AI2 1 1 12 23 AI2 forced value Forced value that can be used instead...

Page 135: ... value of AI2 1000 1 mA or V 12 29 AI2 scaled at AI2 min Defines the real value that corresponds to the minimum analog input AI2 value defined by parameter 12 27 AI2 min Changing the polarity settings of 12 29 and 12 101 can effectively invert the analog input 0 000 32768 000 32767 000 Real value corresponding to minimum AI2 value 1 1 12 30 AI2 scaled at AI2 max Defines the real value that corresp...

Page 136: ... current 01 07 Motor current 4 Motor current of motor nom 01 08 Motor current of motor nom 5 Motor torque 01 10 Motor torque 6 DC voltage 01 11 DC voltage 7 Output power 01 14 Output power 8 Speed ref ramp in 23 01 Speed ref ramp input 10 Speed ref ramp out 23 02 Speed ref ramp output 11 Speed ref used 24 01 Used speed reference 12 Freq ref used 28 02 Frequency ref ramp output 14 Process PID out 4...

Page 137: ...e drive control unit see the drive hardware manual See the default control connections for the macro in use in chapter Control macros Control board reboot either by cycling the power or through parameter 96 08 Control board boot is required to validate any changes in the hardware settings mA V Volts 2 mA Milliamperes 10 13 16 AO1 filter time Defines the filtering time constant for analog output AO...

Page 138: ... output value defined by parameter 13 19 AO1 out at AO1 src min Setting 13 17 to the maximum value and 13 18 to the minimum value inverts the output 0 0 No Name Value Description Default FbEq 16 13 18 13 17 13 20 13 19 IAO1 mA Signal selected by 13 12 IAO1 mA 13 20 13 19 13 18 13 17 Signal real selected by 13 12 ACS180 FW book Page 138 Tuesday March 9 2021 2 25 PM ...

Page 139: ...d 0 46 01 Speed scaling 3 Output frequency 0 46 02 Frequency scaling 4 Motor current 0 Max value of 30 17 Maximum current 5 Motor current of motor nom 0 100 6 Motor torque 0 46 03 Torque scaling 7 DC voltage Min value of 01 11 DC voltage Max value of 01 11 DC voltage 8 Output power 0 46 04 Power scaling 10 Speed ref ramp in 0 46 01 Speed scaling 11 Speed ref ramp out 0 46 01 Speed scaling 12 Speed...

Page 140: ...n The torque selector is comparing the output of the speed controller 25 01 Torque reference speed control and torque reference 26 74 Torque ref ramp out and the smaller of the two is used in vector motor control mode 4 Max The torque selector is comparing the output of the speed controller 25 01 Torque reference speed control and torque reference 26 74 Torque ref ramp out and the greater of the t...

Page 141: ... the smaller of the two If speed error becomes negative the drive follows the speed controller output until speed error becomes positive again This prevents the drive from accelerating uncontrollably if the load is lost in torque control 4 Maximum Combination of selections Speed and Torque the torque selector compares the speed controller output 25 01 Torque reference speed control and the torque ...

Page 142: ...e of the start and stop commands is selected by parameter 20 03 Ext1 in1 source The state transitions of the source bits are interpreted as follows 1 In1 Start In2 Dir The source selected by 20 03 Ext1 in1 source is the start signal the source selected by 20 04 Ext1 in2 source determines the direction The state transitions of the source bits are interpreted as follows 2 In1 Start fwd In2 Start rev...

Page 143: ...rameters 20 03 Ext1 in1 source 20 04 Ext1 in2 source and 20 05 Ext1 in3 source The source selected by 20 05 Ext1 in3 source determines the direction The state transitions of the source bits are interpreted as follows Note Parameter 20 02 Ext1 start trigger type has no effect with this setting 6 Control panel Start stop and direction commands through control panel when EXT1 is active Applies also f...

Page 144: ...Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 20 04 Ext1 in2 source Selects source 2 for parameter 20 01 Ext1 commands For the available selections see parameter 20 03 Ext1 in1 source DI2...

Page 145: ...ted by parameters 20 08 Ext2 in1 source and 20 09 Ext1 in2 source The state transitions of the source bits are interpreted as follows Notes Parameter 20 07 Ext2 start trigger type has no effect with this setting When source 2 is 0 the Start and Stop keys on the control panel are disabled 4 No Name Value Description Default FbEq 16 State of source 1 20 08 State of source 2 20 09 Command 0 Any Stop ...

Page 146: ...Embedded fieldbus Start stop and direction commands through embedded fieldbus protocol when EXT1 is active Note The start signal is always level triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 14 Integrated Panel Start stop and direction commands from Integrated Panel 23 20 07 Ext2 start trigger type Defines whether the start signal for external control location E...

Page 147: ...he setting of parameter 20 11 Run enable stop mode 1 Run enable signal on See also parameter 20 19 Enable start command Selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 ...

Page 148: ...yed status bit 4 6 Supervision 1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations No Name Value Descri...

Page 149: ...or rotates forward regardless of the sign of the external reference Negative reference values are replaced by zero Positive reference values are used as is 1 Reverse Motor rotates reverse regardless of the sign of the external reference Negative reference values are replaced by zero Positive reference values are multiplied by 1 2 No Name Value Description Default FbEq 16 Direction command Forward ...

Page 150: ... Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 20 25 Jogging enable Selects the source for a jog enable signal The sources for jogging activation signals are selected by parameters 20 26 Jogging 1 start source and 20 27 Jogging 2 start source 1 Jogging is enabled 0 Jogging is disabled Notes Jogging is supported in vector control mode only...

Page 151: ...Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 20 27 Jogging 2 start source If enabled by parameter 20 25 Jogging enable selects the source for the act...

Page 152: ...constant pre magnetizing time is required e g if the motor start must be synchronized with the release of a mechanical brake This setting also guarantees the highest possible break away torque when the pre magnetizing time is set long enough WARNING The drive will start after the set magnetizing time has passed even if motor magnetization is not completed In applications where a full break away to...

Page 153: ...sure it is safe to stop the drive by coasting 0 Ramp Stop along the active deceleration ramp See parameter group 23 Speed reference ramp or 28 Frequency reference chain 1 Torque limit Stop according to torque limits parameters 30 19 and 30 20 This mode is only possible in vector motor control mode 2 21 04 Emergency stop mode Selects the way the motor is stopped when an emergency stop command is re...

Page 154: ...top mode 0 Emergency stop active 1 Normal operation Note This parameter cannot be changed while the drive is running Inactive true Active false 0 0 Inactive true 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input ...

Page 155: ...ive receives a stop command and decelerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit the zero speed delay function activates During the delay the function keeps the speed controller live the inverter modulates motor is magnetized and the drive is ready for a quick restart Zero speed delay can be used e g with the jogging function 0 30000 ms Zer...

Page 156: ...ime for which post magnetization is active after stopping the motor The magnetization current is defined by parameter 21 10 DC current reference See parameter 21 08 DC current control 0 s 0 3000 s Post magnetization time 1 1 s 21 14 Pre heating input source Selects the source for triggering pre heating for the motor The status of the pre heating is shown as bit 2 of 06 21 Drive status word 3 Notes...

Page 157: ...ive pre magnetizes the motor before start The pre magnetizing time is defined by parameter 21 02 Magnetization time This mode should be selected if constant pre magnetizing time is required e g if the motor start must be synchronized with the release of a mechanical brake This setting also guarantees the highest possible break away torque when the pre magnetizing time is set long enough Note This ...

Page 158: ... DC hold speed when the operating mode in use is Scalar frequency mode See parameters 19 01 Actual operation mode 21 08 DC current control and section DC hold on page 66 5 00 Hz 0 00 1000 00 Hz DC hold frequency 1 1 Hz 21 22 Start delay Defines the start delay After the conditions for start have been fulfilled the drive waits until the delay has elapsed and then starts the motor During the delay w...

Page 159: ...stop 0 Speed comp FWD If the direction of rotation is forward speed compensation is used for constant distance braking Speed difference between used speed and maximum speed is compensated by running the drive with current speed before the motor is stopped along a ramp If the direction of rotation is reverse the drive is stopped along a ramp 1 Speed comp REV If the direction of rotation is reverse ...

Page 160: ...t of the motor nominal speed 1 1 22 22 Speed reference selection Speed reference selection motor potentiometer settings See the control chain diagrams on pages 378 382 22 01 Speed ref unlimited Displays the output of the speed reference selection block See the control chain diagram on page 378 This parameter is read only 0 00 rpm 30000 00 30000 00 rpm Value of the selected speed reference See par ...

Page 161: ...nction B in the figure below Note The default value depends on the selected macro See Control macros on page 27 AI1 scaled Zero None 0 AI1 scaled 12 12 AI1 scaled value 1 AI2 scaled 12 22 AI2 scaled value 2 EFB ref1 03 09 EFB reference 1 8 EFB ref2 03 10 EFB reference 2 9 Motor potentiometer 22 80 Motor potentiometer ref act output of the motor potentiometer 15 PID 40 01 Process PID output actual ...

Page 162: ...eq in 2 actual value when DI3 or DI4 is used as a frequency input 22 Other Source selection see Terms and abbreviations 22 12 Ext1 speed ref2 Selects Ext1 speed reference source 2 For the diagram of reference source selection see parameter 22 11 Ext1 speed ref1 Zero Zero None 0 AI1 scaled 12 12 AI1 scaled value 1 AI2 scaled 12 22 AI2 scaled value 2 EFB ref1 03 09 EFB reference 1 8 EFB ref2 03 10 E...

Page 163: ...xt1 speed ref1 Ref1 Ref1 Signal selected by 22 11 Ext1 speed ref1 is used as speed reference 1 as such no function applied 0 Add ref1 ref2 The sum of the reference sources is used as speed reference 1 1 Sub ref1 ref2 The subtraction 22 11 Ext1 speed ref1 22 12 Ext1 speed ref2 of the reference sources is used as speed reference 1 2 Mul ref1 ref2 The multiplication of the reference sources is used a...

Page 164: ...ference 19 Integrated panel ref saved See above Control panel ref saved 20 Integrated panel ref copied See above Control panel ref copied 21 Frequency input 2 11 46 Freq in 2 actual value when DI3 or DI4 is used as a frequency input 22 Other Source selection see Terms and abbreviations 22 19 Ext2 speed ref2 Selects Ext2 speed reference source 2 For the selections and a diagram of reference source ...

Page 165: ...efined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 and 3 are separately activated by the sources defined by parameters 22 22 22 23 and 22 24 respectively In case of conflict the constant speed with the smaller number takes priority 1 Direction enable 1 Start dir To determine running direction for a constant speed the sign of the constant speed setting parameters 22 26 22 32 ...

Page 166: ... 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 22 23 Constant speed sel2 When bit 0 of parameter 22 21 Constant speed function is 0 Separate selects a source that activates constant speed 2 When bit 0 of parame...

Page 167: ...eed 4 1200 00 rpm 30000 00 30000 00 rpm Constant speed 4 See par 46 01 22 30 Constant speed 5 Defines constant speed 5 1500 00 rpm 30000 00 30000 00 rpm Constant speed 5 See par 46 01 22 31 Constant speed 6 Defines constant speed 6 2400 00 rpm 30000 00 30000 00 rpm Constant speed 6 See par 46 01 22 32 Constant speed 7 Defines constant speed 7 3000 00 rpm 30000 00 30000 00 rpm Constant speed 7 See ...

Page 168: ...2 Note This value must be greater than or equal to the value of parameter 22 54 0 00 rpm 30000 00 30000 00 rpm High limit for critical speed 2 See par 46 01 22 56 Critical speed 3 low Defines the low limit for critical speed range 3 Note This value must be less than or equal to the value of parameter 22 57 0 00 rpm 30000 00 30000 00 rpm Low limit for critical speed 3 See par 46 01 22 57 Critical s...

Page 169: ...1 1 22 73 Motor potentiometer up source Selects the source of motor potentiometer up signal 0 No change 1 Increase motor potentiometer value If both the up and down sources are on the potentiometer value will not change Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 D...

Page 170: ...e value of the speed reference Ext1 or Ext2 that has been selected by 19 11 Ext1 Ext2 selection See diagram at 22 11 Ext1 speed ref1 or the control chain diagram on page 378 This parameter is read only 0 00 rpm 30000 00 30000 00 rpm Speed reference after additive 2 See par 46 01 22 87 Speed reference act 7 Displays the value of speed reference before application of critical speeds See the control ...

Page 171: ...delayed status bit 3 5 DI5 Digital input DI4 10 02 DI delayed status bit 4 6 EFB DCU CW bit 10 Only for the DCU profile DCU control word bit 10 received through the embedded fieldbus interface 20 Other bit Source selection see Terms and abbreviations 23 12 Acceleration time 1 Defines acceleration time 1 as the time required for the speed to change from zero to the speed defined by parameter 46 01 ...

Page 172: ...ng equipment such as a brake chopper and brake resistor 3 000 s 0 000 1800 000 s Deceleration time 1 10 1 s 23 14 Acceleration time 2 Defines acceleration time 2 See parameter 23 12 Acceleration time 1 60 000 s 0 000 1800 000 s Acceleration time 2 10 1 s 23 15 Deceleration time 2 Defines deceleration time 2 See parameter 23 13 Deceleration time 1 60 000 s 0 000 1800 000 s Deceleration time 2 10 1 ...

Page 173: ...he speed ramp during a speed reference change This allows for a constantly variable ramp rate to be generated instead of just the standard two ramps normally available If the update interval of the signal from an external control system and the variable slope rate 23 32 Variable slope rate are equal speed reference 23 02 Speed ref ramp output is a straight line This function is only active in remo...

Page 174: ...0 s 0 100 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s 23 33 Shape time 2 Defines the shape of the acceleration and deceleration ramps used with the set 2 See parameter 23 32 Shape time 1 0 000 s 0 100 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s No Name Value Description Default FbEq 16 S curve ramp 23 32 0 s Linear ramp 23 32 0 ...

Page 175: ...nes a speed reference correction ie a value added to the existing reference between ramping and limitation This is useful to trim the speed if necessary for example to adjust draw between sections of a paper machine See the control chain diagram on page 378 0 00 rpm 10000 00 10000 00 rpm Speed reference correction See par 46 01 24 12 Speed error filter time Defines the time constant of the speed e...

Page 176: ...nstant 5 00 If gain is set to 1 a 10 change in error value reference actual value causes the speed controller output to change by 10 ie the output value is input gain 0 00 250 00 Proportional gain for speed controller 100 1 No Name Value Description Default FbEq 16 Gain Kp 1 TI Integration time 0 TD Derivation time 0 Controller output Kp e Time e Error value Controller output Error value ACS180 FW...

Page 177: ...ity will result Setting the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited See 06 05 Limit word1 The figure below shows the speed controller output aft...

Page 178: ...d should be left at zero The speed error derivative must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant 0 000 s 0 000 10 000 s Derivation time for speed controller 1000 1 s 25 05 Derivation filter time Defines the derivation filter time constant See parameter 25 04 Speed derivation ...

Page 179: ...n compensation 0 00 s 0 00 1000 00 s Acceleration compensation derivation time 10 1 s 25 07 Acc comp filter time Defines the acceleration or deceleration compensation filter time constant See parameters 25 04 Speed derivation time and 25 06 Acc comp derivation time 8 0 ms 0 0 1000 0 ms Acceleration deceleration compensation filter time 1 1 ms 25 15 Proportional gain em stop Defines the proportiona...

Page 180: ...ed step Defines a speed value added to the initial speed for the auto tune function The initial speed speed used when auto tune is activated plus the value of this parameter is the calculated maximum speed used by the auto tune routine The maximum speed can also be limited by the speed limits in parameter group 30 Limits and nominal motor speed The value is scaled to the motor nominal speed Note T...

Page 181: ...ead only 1600 0 1600 0 Torque reference for torque control See par 46 03 26 02 Torque reference used Displays the final torque reference in percent of motor nominal torque given to the torque controller and comes after frequency voltage and torque limitation See the control chain diagram on page 383 This parameter is read only 1600 0 1600 0 Torque reference for torque control See par 46 03 26 08 M...

Page 182: ...B reference 2 see page 111 9 Motor potentiometer 22 80 Motor potentiometer ref act output of the motor potentiometer 15 PID 40 01 Process PID output actual output of the process PID controller 16 Frequency input 11 38 Freq in 1 actual value when DI3 or DI4 is used as a frequency input 17 Control panel ref saved Panel reference 03 01 Panel reference see page 111 saved by the control system for the ...

Page 183: ...source is used as torque reference 1 as such no function applied 0 Add ref1 ref2 The sum of the reference sources is used as torque reference 1 1 Sub ref1 ref2 The subtraction 26 11 Torque ref1 source 26 12 Torque ref2 source of the reference sources is used as torque reference 1 2 Mul ref1 ref2 The multiplication of the reference sources is used as torque reference 1 3 Min ref1 ref2 The smaller o...

Page 184: ...e torque reference chain after torque reference act 3 signal so the inversion is visible in torque reference act 4 signal Always off Always off Torque reference is not inverted 0 Always on Torque reference is inverted 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input ...

Page 185: ...00 0 Torque reference after limiting and ramping See par 46 03 26 75 Torque reference act 5 Displays the torque reference after control mode selection See the control chain diagram on page 384 This parameter is read only 1600 0 1600 0 Torque reference after control mode selection See par 46 03 26 76 Torque reference act 6 Displays the torque reference after torque trim See the control chain diagra...

Page 186: ...t1 Ext2 selection can be used to switch between Ext1 reference and the corresponding Ext2 reference defined by parameters 28 15 Ext2 frequency ref1 28 16 Ext2 frequency ref2 and 28 17 Ext2 frequency function B in the figure below Note The default value depends on the selected macro See chapter Control macros on page 27 Integrated panel ref saved Zero None 0 AI1 scaled 12 12 AI1 scaled value see pa...

Page 187: ...ee above Control panel ref saved 20 Integrated panel ref copied See above Control panel ref copied 21 Frequency input 2 11 46 Freq in 2 actual value when DI3 or DI4 is used as a frequency input 22 Other Source selection see Terms and abbreviations 28 12 Ext1 frequency ref2 Selects Ext1 frequency reference source 2 For the diagram of reference source selection see parameter 28 11 Ext1 frequency ref...

Page 188: ...3 Ext1 frequency function Selects a mathematical function between the reference sources selected by parameters 28 11 Ext1 frequency ref1 and 28 12 Ext1 frequency ref2 See diagram at 28 11 Ext1 frequency ref1 Ref1 Ref1 Signal selected by 28 11 Ext1 frequency ref1 is used as frequency reference 1 as such no function applied 0 Add ref1 ref2 The sum of the reference sources is used as frequency refere...

Page 189: ...ion where the control returns is used as the reference 18 Control panel ref copied Panel reference 03 01 Panel reference see page 111 for the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type eg frequency speed torque PID otherwise the actual signal is used as the new reference 19 Integrated panel ref s...

Page 190: ...0000 0b1111 Constant frequency configuration word 1 1 No Name Value Description Default FbEq 16 Bit Name Information 0 Const freq mode 1 Packed 7 constant frequencies are selectable using the three sources defined by parameters 28 22 28 23 and 28 24 0 Separate Constant frequencies 1 2 and 3 are separately activated by the sources defined by parameters 28 22 28 23 and 28 24 respectively In case of ...

Page 191: ...it 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 28 23 Constant frequency sel2 When bit 0 of parameter 28 21 Constant frequency function is 0 Separate selects a source that activates constant frequency 2 When bit 0 of parameter 28 21 Constant frequency fun...

Page 192: ...8 29 Constant frequency 4 Defines constant frequency 4 20 00 Hz 500 00 500 00 Hz Constant frequency 4 See par 46 02 28 30 Constant frequency 5 Defines constant frequency 5 25 00 Hz 500 00 500 00 Hz Constant frequency 5 See par 46 02 28 31 Constant frequency 6 Defines constant frequency 6 40 00 Hz 500 00 500 00 Hz Constant frequency 6 See par 46 02 28 32 Constant frequency 7 Defines constant freque...

Page 193: ...w limit for critical frequency 2 See par 46 02 28 55 Critical frequency 2 high Defines the high limit for critical frequency 2 Note This value must be greater than or equal to the value of 28 54 Critical frequency 2 low 0 00 Hz 500 00 500 00 Hz High limit for critical frequency 2 See par 46 02 28 56 Critical frequency 3 low Defines the low limit for critical frequency 3 Note This value must be les...

Page 194: ...the reference increases faster than the set acceleration rate the motor will follow the acceleration rate If the reference increases slower than the set acceleration rate the motor frequency will follow the reference If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive torque limits 3 000 s 0 000 1800 000 s Acceleration ti...

Page 195: ... input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 Other bit Source selection see Terms and abbreviations No Name Value Description Default FbEq 16 ACS180 FW book Page 195 Tuesday March 9 2021...

Page 196: ...0 s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s 28 83 Shape time 2 Defines the shape of the acceleration and deceleration ramps used with the set 2 See parameter 28 82 Shape time 1 0 000 s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s No Name Value Description Default FbEq 16 S curve ramp 28 82 0 s Linear ramp 28 82 0 ...

Page 197: ...1 This parameter is read only 0000h FFFFh Limit word 1 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limits defined by parameters 1 2 Reserved 3 Torq ref max 1 Torque reference is being limited by 26 09 Maximum torque ref ...

Page 198: ...tance motors only 1 Load angle limit is active ie the motor cannot produce any more torque 6 Motor pullout With asynchronous motors only Motor pull out limit is active ie the motor cannot produce any more torque 7 Reserved 8 Thermal 1 Input current is being limited by the main circuit thermal limit 9 Max current 1 Maximum output current IMAX is being limited 10 User current 1 Output current is bei...

Page 199: ...imum speed Defines together with 30 11 Minimum speed allowed speed range See parameter 30 11 Minimum speed Note This parameter does not affect the speed acceleration and deceleration ramp times See parameter 46 01 Speed scaling WARNING The absolute value of 30 12 Maximum speed must not be lower than 30 11 Minimum speed WARNING In speed control mode only In frequency control mode use frequency limi...

Page 200: ...ncy Defines together with 30 13 Minimum frequency allowed frequency range See 30 13 Minimum frequency Note This parameter does not affect the speed acceleration and deceleration ramp times See parameter 46 02 Frequency scaling WARNING This absolute value of 30 14 Maximum frequency must not be lower than 30 13 Minimum frequency WARNING In frequency control mode only 50 00 Hz 500 00 500 00 Hz Maximu...

Page 201: ...th the minimum 30 21 and maximum 30 22 limits that allows the use of a selectable analog source such as an analog input Note In addition to the user defined limits torque may be limited for other reasons such as power limitation Refer to the block diagram on page 373 Torque limit set 1 Torque limit set 1 0 minimum torque limit defined by 30 19 and maximum torque limit defined by 30 20 are active 0...

Page 202: ...21 Min torque 2 source Defines the source of the minimum torque limit for the drive in percent of nominal motor torque when the source selected by parameter 30 18 Torq lim sel is 1 or 30 18 is set to Torque limit set 2 See diagram at 30 18 Torq lim sel Note Any positive values received from the selected source are inverted Minimum torque 2 Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 132...

Page 203: ...y the motor to the inverter in percent of nominal motor power 300 00 600 00 0 00 Maximum generating power 1 1 30 30 Overvoltage control Enables the overvoltage control of the intermediate DC link Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the br...

Page 204: ... as a digital input The first set of limits is defined by parameters 30 11 Minimum speed and 30 12 Maximum speed The second set has selector parameters for both the minimum 30 37 and maximum 30 38 limits that allows the use of a selectable analog source such as an analog input Not selected Not selected Adjustable speed limits are disabled Minimum speed limit defined by 30 11 Minimum speed and maxi...

Page 205: ... of a maximum speed limit for the drive when the source is selected by 30 36 Speed limit selection WARNING In vector motor control mode only In scalar motor control mode use frequency limits 30 13 and 30 14 Maximum speed Zero None 0 AI1 scaled 12 12 AI1 scaled value 1 AI2 scaled 12 22 AI2 scaled value 2 Maximum speed 30 12 Maximum speed 12 Other Source selection see Terms and abbreviations 31 31 F...

Page 206: ...Selects the type of external event 4 Fault The external event generates a fault 0 Warning The external event generates a warning 1 31 09 External event 5 source Defines the source of external event 5 See also parameter 31 10 External event 5 type For the selections see parameter 31 01 External event 1 source Inactive true 31 10 External event 5 type Selects the type of external event 5 Fault Fault...

Page 207: ... activate the function make sure that no dangerous situations can occur The function resets the drive automatically and continues operation after a fault Notes The autoreset function is only available in external control see section Local and external control locations page 44 Faults related to the Safe torque off STO function cannot be automatically reset The bits of this binary number correspond...

Page 208: ...te If the fault condition remains and cannot be reset each reset attempt will generate an event and start a new time window In practice if the specified number of resets 31 14 at specified intervals 31 16 take longer than the value of 31 15 the drive will continue to attempt resetting the fault until the cause is eventually removed 30 0 s 1 0 600 0 s Time for automatic resets 10 1 s 31 16 Delay ti...

Page 209: ...tion For more information on the STO see chapter The Safe torque off function in the hardware manual of the drive Fault Fault Fault Fault 0 Fault Warning 1 Fault Event 2 No Name Value Description Default FbEq 16 Inputs Indication running or stopped IN1 IN2 0 0 Fault 5091 Safe torque off 0 1 Fault FA81 Safe torque off 1 1 0 Fault FA82 Safe torque off 2 1 1 Normal operation Inputs Indication IN1 IN2...

Page 210: ...1 28 Stall time No action No action None stall supervision disabled 0 Warning The drive generates an A780 Motor stall warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the motor See parameter 31 24 Stall function 200 0 0 0 1600 0 Stall current limit No Name Value Description Default FbEq 16 Inputs Indicati...

Page 211: ...um speed the maximum allowed speed of the motor overspeed protection If the speed 24 02 Used speed feedback exceeds the speed limit defined by parameter 30 11 or 30 12 by more than the value of this parameter the drive trips on the 7310 Overspeed fault WARNING This function only supervises the speed in vector motor control mode The function is not effective in scalar motor control mode Example If ...

Page 212: ... provide a supervision function for emergency stop modes Off1 and Off3 The supervision is based on either observing the time within which the motor stops or comparing the actual and expected deceleration rates If this parameter is set to 0 the maximum stop time is directly set in parameter 31 33 Otherwise 31 32 defines the maximum allowed deviation from the expected deceleration rate which is calc...

Page 213: ...y 1 1 s 31 40 Disable warning messages Selects the warnings to be suppressed This parameter is a 16 bit word with each bit corresponding to a warning Whenever a bit is set to 1 the corresponding warning is not logged to event log 0000h 0000h FFFFh Word for disabling warnings 1 1 31 54 Fault action Selects the stop mode when a non critical fault occurs Coast Coast The drive coasts to stop 0 Emergen...

Page 214: ...w Action is taken whenever the absolute value of the signal falls below its absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low ...

Page 215: ...ue 10 Speed ref ramp in 23 01 Speed ref ramp input 18 Speed ref ramp out 23 02 Speed ref ramp output 19 Speed ref used 24 01 Used speed reference 20 Torque ref used 26 02 Torque reference used 21 Freq ref used 28 02 Frequency ref ramp output 22 Inverter temperature 05 11 Inverter temperature 23 Process PID output 40 01 Process PID output actual 24 Process PID feedback 40 02 Process PID feedback ac...

Page 216: ...rises above its absolute high limit 6 Hysteresis Action is taken whenever the signal rises above the value defined by the high limit 0 5 hysteresis range 32 21 Supervision 2 hysteresis The action is deactivated when the signal falls below the value defined by the low limit 0 5 hysteresis range 7 32 16 Supervision 2 action Selects whether the drive generates a fault warning or neither when the valu...

Page 217: ... limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit 6 Hysteresis Action is taken whenever the signal rises above the value defined by the high limit 0 5 hysteresis range 32 31 Supervision 3 hysteresis The action is deactivated when the signal falls below the value defined by the low limit 0 5 hysteres...

Page 218: ...he signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit 6 Hysteresis Action is taken whenever the signal rises above the value defined by the high limit 0 5 hysteresis...

Page 219: ...t 2 Abs low Action is taken whenever the absolute value of the signal falls below its absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its abs...

Page 220: ... 6 not in use 0 Low Action is taken whenever the signal falls below its lower limit 1 High Action is taken whenever the signal rises above its upper limit 2 Abs low Action is taken whenever the absolute value of the signal falls below its absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever th...

Page 221: ...age 90 35 01 Motor estimated temperature Displays the motor temperature as estimated by the internal motor thermal protection model see parameters 35 50 35 55 The unit is selected by parameter 96 16 Unit selection This parameter is read only 60 1000 C Estimated motor temperature 1 1 35 02 Measuredtemperature 1 Displays the temperature received through the source defined by parameter 35 11 Temperat...

Page 222: ...e voltage is read by the analog input and converted into degrees 2 1 x Pt100 analog I O Pt100 sensor connected to a standard analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the appropriate anal...

Page 223: ...e 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the appropriate analog input unit selection parameter in group 12 Standard AI to V volt In parameter group 13 Standard AO set the source selection parameter of the analog output to Temp sensor 1 e...

Page 224: ...e analog signal to PTC resistance value in ohms and shows it in parameter 35 02 The parameter name and unit still refer to temperature 20 35 12 Temperature 1 fault limit Defines the fault limit for temperature supervision function 1 The unit is selected by parameter 96 16 Unit selection Note With a PTC sensor the unit is ohms 130 C or 266 F or 4500 ohm 60 5000 C or 76 9032 F or 0 5000 ohm Fault li...

Page 225: ...n model to estimate the motor temperature When the parameter is set to 100 the maximum load is taken as the value of parameter 99 06 Motor nominal current higher loads heat up the motor The load curve level should be adjusted if the ambient temperature differs from the nominal value set in 35 50 Motor ambient temperature 110 50 150 Maximum load for the motor load curve 1 1 35 52 Zero speed load De...

Page 226: ...rameter 35 51 Motor load curve 45 00 Hz 1 00 500 00 Hz Break point for the motor load curve See par 46 02 35 54 Motor nominal temperature rise Defines the temperature rise of the motor above ambient when the motor is loaded with nominal current See the motor manufacturer s recommendations The unit is selected by parameter 96 16 Unit selection 80 C or 176 F 0 300 C or 32 572 F Temperature rise 1 1 ...

Page 227: ...rning A783 Motor overload when the motor is overloaded to the warning level that is parameter 35 05 reaches value 88 0 Drive trips on fault 7122 Motor overload when the motor is overloaded to the fault level that is parameter 35 05 reaches value 100 0 2 35 57 Motor overload class Defines the motor overload class to be used The class of protection is specified by the user as the time for tripping a...

Page 228: ...ut 10 Speed ref ramp out 23 02 Speed ref ramp output 11 Speed ref used 24 01 Used speed reference 12 Torque ref used 26 02 Torque reference used 13 Freq ref used 28 02 Frequency ref ramp output 14 Process PID out 40 01 Process PID output actual 16 Other Source selection see Terms and abbreviations 36 02 PVL filter time Peak value logger filtering time See parameter 36 01 PVL signal source 2 00 s 0...

Page 229: ... the drive at the moment the peak value was recorded 0 00 V 0 00 2000 00 V DC voltage at peak 10 1 V 36 15 PVL speed at peak Shows the Motor speed at the moment the peak value was recorded 0 00 rpm 30000 30000 rpm Motor speed at peak See par 46 01 36 16 PVL reset date Shows the date on which the peak value logger was last reset 01 01 1980 1 1 1980 6 5 2159 Last reset date of the peak value logger ...

Page 230: ...entage of samples recorded by amplitude logger 2 that fall between 0 and 10 0 00 0 00 100 00 Amplitude logger 2 samples between 0 and 10 1 1 36 41 AL2 10 to 20 Percentage of samples recorded by amplitude logger 2 that fall between 10 and 20 0 00 0 00 100 00 Amplitude logger 2 samples between 10 and 20 1 1 36 42 AL2 20 to 30 Percentage of samples recorded by amplitude logger 2 that fall between 20 ...

Page 231: ...inst the load curve Motor torque Not selected No signal selected Monitoring disabled 0 Motor speed 01 03 Motor speed 1 Motor current 01 08 Motor current of motor nom 2 Motor torque 01 10 Motor torque 3 Output power of motor nom 01 15 Output power of motor nom 4 Other Source selection see Terms and abbreviations 37 03 ULC overload actions Selects how the drive reacts if the absolute value of the mo...

Page 232: ...r the underload curve for a time defined by parameter 37 42 ULC underload timer 3 37 11 ULC speed table point 1 Defines the first of the five speed points on the X axis of the user load curve The values of the parameters must satisfy 30000 0 rpm 37 11 ULC speed table point 1 37 12 ULC speed table point 2 37 13 ULC speed table point 3 37 14 ULC speed table point 4 37 15 ULC speed table point 5 3000...

Page 233: ...cy point See parameter 37 16 ULC frequency table point 1 43 0 Hz 500 0 500 0 Hz Frequency 1 1 Hz 37 19 ULC frequency table point 4 Defines the fourth frequency point See parameter 37 16 ULC frequency table point 1 50 0 Hz 500 0 500 0 Hz Frequency 1 1 Hz 37 20 ULC frequency table point 5 Defines the fifth frequency point See parameter 37 16 ULC frequency table point 1 60 0 Hz 500 0 500 0 Hz Frequen...

Page 234: ...0 1600 0 Overload point 1 1 37 32 ULC overload point 2 Defines the second overload point See parameter 37 31 ULC overload point 1 300 0 1600 0 1600 0 Overload point 1 1 37 33 ULC overload point 3 Defines the third overload point See parameter 37 31 ULC overload point 1 300 0 1600 0 1600 0 Overload point 1 1 37 34 ULC overload point 4 Defines the fourth overload point See parameter 37 31 ULC overlo...

Page 235: ... 40 10 Set 1 feedback function and filtering See the control chain diagram on page 387 This parameter is read only 0 00 200000 00 200000 00 PID customer units Process feedback 1 1 PID customer unit 40 03 Process PID setpoint actual Displays the value of process PID setpoint after source selection mathematical function 40 18 Set 1 setpoint function limitation and ramping See the control chain diagr...

Page 236: ...back 2 source Selects the second source of process feedback The second source is used only if the setpoint function requires two inputs For the selections see parameter 40 08 Set 1 feedback 1 source Not selected 40 10 Set 1 feedback function Defines how process feedback is calculated from the two feedback sources selected by parameters 40 08 Set 1 feedback 1 source and 40 09 Set 1 feedback 2 sourc...

Page 237: ...parameter 40 15 to the nominal motor speed at 50 Hz In effect the output of the PID controller 40 15 when deviation setpoint feedback 40 14 and 40 32 1 Note The scaling is based on the ratio between 40 14 and 40 15 For example the values 50 and 1500 would produce the same scaling as 1 and 30 0 00 32768 00 32767 00 Process setpoint base 1 1 40 15 Set 1 output scaling See parameter 40 14 Set 1 setpo...

Page 238: ...ee Terms and abbreviations 40 17 Set 1 setpoint 2 source Selects the second source of process setpoint The second source is used only if the setpoint function requires two inputs For the selections see parameter 40 16 Set 1 setpoint 1 source Not selected 40 18 Set 1 setpoint function Selects a function between the setpoint sources selected by parameters 40 16 Set 1 setpoint 1 source and 40 17 Set ...

Page 239: ...it 2 of 32 01 Supervision status 23 Other bit Source selection see Terms and abbreviations 40 20 Set 1 internal setpoint sel2 Selects together with 40 19 Set 1 internal setpoint sel1 the internal setpoint used out of the three internal setpoints defined by parameters 40 21 40 23 See table at 40 19 Set 1 internal setpoint sel1 Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 D...

Page 240: ...process PID controller setpoint 1 1 40 27 Set 1 setpoint max Defines a maximum limit for the process PID controller setpoint 200000 00 200000 00 200000 00 Maximum limit for process PID controller setpoint 1 1 40 28 Set 1 setpoint increase time Defines the minimum time it takes for the setpoint to increase from 0 to 100 0 0 s 0 0 1800 0 s Setpoint increase time 1 1 40 29 Set 1 setpoint decrease tim...

Page 241: ...rted Ref Fbk Not inverted Ref Fbk 0 0 Inverted Fbk Ref 1 1 Other bit Source selection see Terms and abbreviations 40 32 Set 1 gain Defines the gain for the process PID controller See parameter 40 33 Set 1 integration time 1 00 0 01 100 00 Gain for PID controller 100 1 40 33 Set 1 integration time Defines the integration time for the process PID controller This time needs to be set to the same orde...

Page 242: ...ntroller output 1 1 40 37 Set 1 output max Defines the maximum limit for the process PID controller output See parameter 40 36 Set 1 output min 100 00 200000 00 200000 00 Maximum limit for process PID controller output 1 1 40 38 Set 1 output freeze enable Freezes or defines a source that can be used to freeze the output of the process PID controller keeping the output at the value it was before fr...

Page 243: ...lay Delay for the deadband See parameter 40 39 Set 1 deadband range 0 0 s 0 0 3600 0 s Delay for deadband area 1 1 s 40 43 Set 1 sleep level Defines the start limit for the sleep function If the value is 0 0 set 1 sleep mode is disabled The sleep function compares the motor speed to the value of this parameter If the motor speed remains below this value longer than the sleep delay defined by 40 44...

Page 244: ...ation exceeds the wake up level 40 47 Set 1 wake up deviation and resets if the deviation falls below the wake up level 0 50 s 0 00 60 00 s Wake up delay 1 1 s 40 49 Set 1 tracking mode Activates or selects a source that activates tracking mode In tracking mode the value selected by parameter 40 50 Set 1 tracking ref selection is substituted for the PID controller output See also section Tracking ...

Page 245: ...selection Selects whether trimming is used for correcting the speed torque or frequency reference Speed Torque Torque reference trimming 1 Speed Speed reference trimming 2 Frequency Frequency reference trimming 3 40 53 Set 1 trimmed ref pointer Selects the signal source for the trim reference Not selected Not selected None 0 AI1 scaled 12 12 AI1 scaled value see page 132 1 AI2 scaled 12 22 AI2 sca...

Page 246: ... it s minimum limit In this setup the external PID is used as a source for the process PID This parameter is valid for the PID set 1 2 Ext PID max lim The process PID integration term is not increased when the output of the external PID has reached it s maximum limit In this setup the external PID is used as a source for the process PID This parameter is valid for the PID set 1 3 40 59 Set 1 decre...

Page 247: ...l chain diagram on page 386 This parameter is read only 0 00 PID unit 1 200000 00 200000 00 PID customer units Process PID internal setpoint 1 1 PID customer unit 40 65 Trim auto connection Enables the PID trim auto connection and connects PID trim40 05 Process PID trim output act to either speed torque or frequency chains based on the trim selection parameter40 52 Set 1 trim selection See control...

Page 248: ...t1 output min None None 0 Set1 output min 40 36 Set 1 output min 1 Other Source selection see Terms and abbreviations on page 102 40 81 Set 1 PID output max source Selects the source for set 1 PID output maximum Set1 output max None None 0 Set1 output max 40 37 Set 1 output max 1 Other Source selection see Terms and abbreviations on page 102 40 89 Set 1 setpoint multiplier Defines the multiplier w...

Page 249: ...back actual 0 00 100 00 100 00 Percentage 100 1 40 98 Process PID setpoint Percentage scaled signal of parameter 40 03 Process PID setpoint actual 0 00 100 00 100 00 Percentage 100 1 40 99 Process PID deviation Percentage scaled signal of parameter 40 04 Process PID deviation actual 0 00 100 00 100 00 Percentage 100 1 41 41 Process PID set 2 A second set of parameter values for process PID control...

Page 250: ... time 0 0 s 41 30 Set 2 setpoint freeze enable See parameter 40 30 Set 1 setpoint freeze enable Not selected 41 31 Set 2 deviation inversion See parameter 40 31 Set 1 deviation inversion Not inverted Ref Fbk 41 32 Set 2 gain See parameter 40 32 Set 1 gain 1 00 41 33 Set 2 integration time See parameter 40 33 Set 1 integration time 60 0 s 41 34 Set 2 derivation time See parameter 40 34 Set 1 deriva...

Page 251: ...trim source PID output 41 56 Set 2 increase prevention See parameter 40 58 Set 1 increase prevention No 41 59 Set 2 decrease prevention See parameter 40 59 Set 1 decrease prevention No 41 60 Set 2 PID activation source See parameter 40 60 Set 1 PID activation source On 41 79 Set 2 units See parameter 40 79 Set 1 units 150 41 80 Set 2 PID output min source Selects the source for set 2 PID output mi...

Page 252: ...1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status x 29 Other bit Source selection see Terms and abbreviations No Name Value Description Default FbEq 16 Bit Nam...

Page 253: ...ving calculators See also section Energy saving calculators page 95 45 01 Saved GW hours Energy saved in GWh compared to direct on line motor connection This parameter is incremented when 45 02 Saved MW hours rolls over This parameter is read only see parameter 45 21 Energy calculations reset 0 65535 GWh Energy savings in GWh 1 1 GWh 45 02 Saved MW hours Energy saved in MWh compared to direct on l...

Page 254: ... connection This value is a calculated by multiplying the saved energy in kWh by the currently active energy tariff 45 14 Tariff selection This parameter is read only see parameter 45 21 Energy calculations reset 0 00 21474836 47 units Monetary savings 1 1 unit 45 08 CO2 reduction in kilotons Reduction in CO2 emissions in metric kilotons compared to direct on line motor connection This value is in...

Page 255: ...iff selection either this value or 45 13 Energy tariff 2 is used for reference when monetary savings are calculated Note Tariffs are read only at the instant of selection and are not applied retroactively 1 000 units 0 000 4294967 295 units Energy tariff 1 45 13 Energy tariff 2 Defines energy tariff 2 price of energy per kWh See parameter 45 12 Energy tariff 1 2 000 units 0 000 4294967 295 units E...

Page 256: ...minutes In that case the values is shown immediately 0 00 kW 3000 00 3000 00 kW Peak power value 10 1 kW 45 25 Hourly peak power time Time of the peak power value during the last hour 00 00 00 Time N A 45 26 Hourly total energy resettable Total energy consumption during the last hour that is the most recent 60 minutes You can reset the value by setting it to zero 0 00 kWh 3000 00 3000 00 kWh Total...

Page 257: ...00 00 kWh 0 01 1 kWh 45 36 Lifetime peak power value Value of the peak power over the drive lifetime 0 00 kW 3000 00 3000 00 kW Peak power value 10 1 kW 45 37 Lifetime peak power date Date of the peak power over the drive lifetime 1 1 1980 Date N A 45 38 Lifetime peak power time Time of the peak power over the drive lifetime 00 00 00 Time N A 46 46 Monitoring scaling settings Speed supervision set...

Page 258: ...A 0 30000 A Current corresponding to 10000 on fieldbus 1 1 A 46 06 Speed ref zero scaling Defines a speed corresponding to a zero reference received from fieldbus either the embedded fieldbus interface or interface FBA A For example with a setting of 500 the fieldbus reference range of 0 20000 would correspond to a speed of 500 46 01 rpm Note This parameter is effective only with the ABB Drives co...

Page 259: ...eed control See par 46 01 46 22 At frequency hysteresis Defines the at setpoint limits for frequency control of the drive When the absolute difference between reference 28 96 Frequency ref ramp input and actual frequency 01 06 Output frequency is smaller than 46 22 At frequency hysteresis the drive is considered to be at setpoint This is indicated by bit 8 of 06 11 Main status word 2 00 Hz 0 00 10...

Page 260: ...he trigger level for above limit indication in frequency control This is indicated by bit 10 of parameter 06 11 and parameter 06 17 When actual frequency exceeds the limit bit 10 of 06 17 Drive status word 2 is set 50 00 Hz 0 00 1000 00 Hz Above limit indication trigger level for frequency control See par 46 02 46 33 Above torque limit Defines the trigger level for above limit indication in torque...

Page 261: ...ting point number 47 04 Data storage 4 real32 Data storage parameter 4 See also parameter 47 01 0 000 2147483 008 2147483 008 32 bit real floating point number 47 11 Data storage 1 int32 Data storage parameter 9 0 2147483648 2147483647 32 bit integer 47 12 Data storage 2 int32 Data storage parameter 10 0 2147483648 2147483647 32 bit integer 47 13 Data storage 3 int32 Data storage parameter 11 0 21...

Page 262: ...s validated by parameter 49 06 Refresh settings 10 0 s 0 3 3000 0 s Panel PC tool communication timeout 10 1 s 49 05 Communication loss action Selects how the drive reacts to a control panel or PC tool communication break Note Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 49 06 Refresh settings Fault No action No action taken 0 ...

Page 263: ... temperature sensor 1 see parameter 35 11 Temperature 1 source See also section Motor thermal protection page 90 20 Abs motor speed used 01 61 Abs motor speed used 26 Abs motor speed 01 62 Abs motor speed 27 Abs output frequency 01 63 Abs output frequency 28 Abs motor torque 01 64 Abs motor torque 30 Abs output power 01 66 Abs output power 31 Abs motor shaft power 01 68 Abs motor shaft power 32 Ex...

Page 264: ...ol enable Enables disables the embedded fieldbus interface and selects the protocol to use None None None communication disabled 0 Modbus RTU Embedded fieldbus interface is enabled and uses the Modbus RTU protocol 1 58 02 Protocol ID Displays the protocol ID and revision This parameter is read only Protocol ID and revision 1 1 58 03 Node address Defines the node address of the drive on the fieldbu...

Page 265: ...ity Selects the type of parity bit and number of stop bits Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings 8 EVEN 1 8 NONE 1 Eight data bits no parity bit one stop bit 0 8 NONE 2 Eight data bits no parity bit two stop bits 1 8 EVEN 1 Eight data bits even parity bit one stop bit 2 8 ODD ...

Page 266: ... be reset from the control panel by keeping Reset down for over 3 seconds 0 4294967295 Number of all received packets 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Init failed 1 EFB initialization failed 1 Addr config err 1 Node address not allowed by protocol 2 Silent mode 1 Drive not allowed to transmit 0 Drive allowed to transmit 3 Autobauding 4 Wiring error 1 Errors dete...

Page 267: ...s determined on the basis of actual speed using 850 ms low pass filtering This occurs only if control is expected from the EFB WARNING Make sure that it is safe to continue operation in case of a communication break 2 Speed ref safe Drive generates an A7CE EFB comm loss warning and sets the speed to the speed defined by parameter 22 41 Speed ref safe or 28 41 Frequency ref safe when frequency refe...

Page 268: ...e Modbus controller For debugging purposes This parameter is read only 0 FFFFFFFFh Control word sent by the controller to the drive 1 1 58 19 EFB status word Displays the raw unmodified status word for debugging purposes This parameter is read only 0 FFFFFFFFh Status word sent by the drive to the controller 1 1 58 25 Control profile Defines the communication profile used by the protocol Changes to...

Page 269: ... 1 with a 16 bit scaling of 100 1 unit ie integer and two decimals 2 Torque 01 10 Motor torque is sent as actual value 1 Scaling is defined by parameter 46 03 Torque scaling 3 Speed 01 01 Motor speed used is sent as actual value 1 Scaling is defined by parameter 46 01 Speed scaling 4 Frequency 01 06 Output frequency is sent as actual value 1 Scaling is defined by parameter 46 02 Frequency scaling ...

Page 270: ...r take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Mode 0 Mode 0 16 bit values groups 1 99 indexes 1 99 Register address 400000 100 parameter group parameter index For example parameter 22 80 would be mapped to register 400000 2200 80 402280 32 bit values groups 1 99 indexes 1 99 Register address 420000 200 param...

Page 271: ...ACT2 16 bits 6 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ACT1 32 bits 15 Act2 32bit Actual value ACT2 32 bits 16 CW2 16bit ABB Drives profile not used DCU Profile upper 16 bits of the DCU control word 21 SW2 16bit ABB Drives profile not used always zero DCU Profile upper 16 bits...

Page 272: ...009 For the selections see parameter 58 101 Data I O 1 None 58 110 Data I O 10 Parameter selector for Modbus register address 400010 For the selections see parameter 58 101 Data I O 1 None 58 111 Data I O 11 Parameter selector for Modbus register address 400011 For the selections see parameter 58 101 Data I O 1 None 58 112 Data I O 12 Parameter selector for Modbus register address 400012 For the s...

Page 273: ...and 3 1500 00 200000 00 200000 00 Process setpoint base 1 1 71 15 Output scaling See parameter 71 14 Setpoint scaling 1500 00 200000 00 200000 00 Process PID controller output base 1 1 71 16 Setpoint 1 source See parameter 40 16 Set 1 setpoint 1 source Not selected 71 19 Internal setpoint sel1 See parameter 40 19 Set 1 internal setpoint sel1 Not selected 71 20 Internal setpoint sel2 See parameter ...

Page 274: ...qual or greater than the deadband range PID s deadband mode is deactivated 0 0 0 0 200000 0 Range 1 1 71 40 Deadband delay Defines the deadband delay for the deadband function See parameter 71 39 Deadband range 0 0 s 0 0 3600 0 s Delay 1 1 s 71 58 Increase prevention See parameter 40 58 Set 1 increase prevention No 71 59 Decrease prevention See parameter 40 59 Set 1 decrease prevention No 71 62 In...

Page 275: ... calculation Estimation is done every time the drive is powered up and is based on the rise speed of voltage level of the DC bus while the drive charges the DC bus 0 0 65535 0 V Voltage 10 1 V 95 20 HW options word 1 Specifies hardware related options that require differentiated parameter defaults This parameter is not affected by a parameter restore 0000h FFFFh Hardware options configuration word...

Page 276: ...ling fan control mode Auto Auto Cooling fan is controlled automatically 0 Always on Cooling fan is always running 1 96 96 System Language selection access levels macro selection parameter save and restore control unit reboot user parameter sets unit selection parameter checksum calculation user lock 96 01 Language Selects the language of the parameter interface and other displayed information when...

Page 277: ...een activated by pass codes entered into parameter 96 02 Pass code 0b0000 0b0000 0b1111 Active access levels 96 04 Macro select Selects the control macro See chapter Control macros for more information After a selection is made the parameter reverts automatically to Done Note When you change the default parameter values of a macro the new settings become valid immediately and stay valid even if th...

Page 278: ...r settings control macro selection and the parameter defaults implemented by it parameter 95 20 HW options word 1 and the differentiated defaults implemented by it user lock configuration parameters 96 100 96 102 8 Clear all All editable parameter values are restored to default values except end user texts such as customized warnings and faults external faults and changed and the drive name contro...

Page 279: ...nel but not when altered through a fieldbus adapter connection Done Done Save completed 0 Save Save in progress 1 96 08 Control board boot Changing the value of this parameter to 1 reboots the control unit without requiring a power off on cycle of the complete drive module The value reverts to 0 automatically 0 0 No action 1 1 1 Reboot the control unit 96 10 User set status Shows the status of the...

Page 280: ... Load user parameter set 1 2 Load set 2 Load user parameter set 2 3 Load set 3 Load user parameter set 3 4 Load set 4 Load user parameter set 4 5 Save to set 1 Save user parameter set 1 18 Save to set 2 Save user parameter set 2 19 Save to set 3 Save user parameter set 3 20 Save to set 4 Save user parameter set 4 21 96 12 User set I O mode in1 When parameter 96 11 User set save load is set to User...

Page 281: ...um action Selects how the drive reacts when 96 55 Checksum control word bit 8 1 Approved checksum A if the parameter checksum 96 68 Actual checksum A does not match 96 71 Approved checksum A and or when 96 55 Checksum control word bit 9 1 Approved checksum B if the parameter checksum 96 69 Actual checksum B does not match 96 72 Approved checksum B No action No action No action taken The checksum f...

Page 282: ...ated whenever an action is selected in 96 54 Checksum action and 96 55 Checksum control word bit 8 1 Approved checksum A The set of parameters for checksum A calculation does not include fieldbus settings parameters The parameters included in the checksum A calculation are user editable parameters in parameter groups 10 15 19 20 21 22 23 24 25 28 30 31 32 35 36 37 40 41 45 46 71 95 96 97 98 and 99...

Page 283: ...r to access a select set of parameters using 550 register numbering See the supported parameters in section Parameters supported by Modbus backwards compatibility with 550 on page 298 Disabled Disable Using 550 compatibility mode is disabled 0 Enable Using 550 compatibility mode is enabled 1 96 100 Change user pass code Visible when user lock is open To change the current user pass code enter a ne...

Page 284: ...as no effect 2 Disable file download 1 Loading of files to drive prevented This applies to firmware upgrades parameter restore loading of adaptive or application programs changing home view of control panel editing drive texts editing the favorite parameters list on control panel configuration settings made through control panel such as time date formats and enabling disabling clock display 3 Disa...

Page 285: ...tected despite having the setting at full slip gain Example with nominal load and nominal slip of 40 rpm A 1000 rpm constant speed reference is given to the drive Despite having full slip gain 100 a manual tachometer measurement from the motor axis gives a speed value of 998 rpm The static speed error is 1000 rpm 998 rpm 2 rpm To compensate the error the slip gain should be increased to 105 2 rpm ...

Page 286: ...Parameter 97 07 User flux reference 1 Other Source selection see Terms and abbreviations 97 07 User flux reference Defines the flux reference when parameter 97 06 Flux reference select select is set to User flux reference Note ABB recommends the range of 20 00 120 00 100 00 0 00 200 00 User defined flux reference 100 1 97 08 Optimizer minimum torque This parameter can be used to improve the contro...

Page 287: ...if operated for longer periods at low speed 3 20 0 00 50 00 Voltage boost at zero speed in percent of nominal motor voltage 1 1 No Name Value Description Default FbEq 16 U UN f Hz Field weakening point Relative output voltage No IR compensation Relative output voltage IR compensation set to 15 15 100 50 of nominal frequency 3 phase 180 480V drives PN kW 0 37 0 75 1 1 2 2 4 7 5 15 22 IR compens ati...

Page 288: ...operating frequencies Not recommended for permanent magnet motors 1 97 33 Speed estimate filter time Defines a filtering time for estimated speed 5 00 0 00 100 00 ms Filtering time for estimated speed 1 1 ms 97 48 Udc stabilizer Enables or disables the DC bus voltage stabilizer Disabled Disabled DC bus voltage stabilizer disabled 0 Enabled min DC bus voltage stabilizer enabled minimum stabilizatio...

Page 289: ...etter motor model always improves the shaft performance 98 01 User motor model mode Activates the motor model parameters 98 02 98 12 and 98 14 Notes Parameter value is automatically set to zero when ID run is selected by parameter 99 13 ID run requested The values of parameters 98 02 98 12 are then updated according to the motor characteristics identified during the ID run Measurements made direct...

Page 290: ...nce Note This parameter is valid only for permanent magnet motors 0 00000 p u 0 00000 10 00000 p u Direct axis inductance in per unit 98 07 Lq user Defines the quadrature axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00000 p u 0 00000 10 00000 p u Quadrature axis inductance in per unit 98 08 PM flux user Defines the permanent magnet flux Note This para...

Page 291: ...C synchronous motor with permanent magnet rotor and sinusoidal BackEMF voltage Note With permanent magnet motors special attention must be paid on setting the motor nominal values correctly in this parameter group 99 Motor data You must use vector control If the nominal BackEMF voltage of the motor is not available a full ID run should be performed for improving performance 1 99 04 Motor control m...

Page 292: ...parameter cannot be changed while the drive is running 4 0 A 0 0 4 8 A Nominal current of the motor The allowable range vector control mode 1 6 2 IN of the drive scalar control mode 0 2 IN of the drive Note When using flying start in scalar control mode see parameter 21 19 the nominal current must be in the range allowed for vector control mode 1 0 01 A see par 46 05 99 07 Motor nominal voltage De...

Page 293: ...running 1 10 kW or hp 0 00 10000 00 kW or 0 00 13404 83 hp Nominal power of the motor 1 0 01 unit see par 46 04 99 11 Motor nominal cos Φ Defines the cosphi of the motor for a more accurate motor model This value is not obligatory but is useful with an asynchronous motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance motor this value is...

Page 294: ... the Advanced ID run the machinery must always be de coupled from the motor With a permanent magnet or synchronous reluctance motor a Normal Reduced or Standstill ID run requires that the motor shaft is NOT locked and the load torque is less than 10 Once the ID run is activated it can be canceled by stopping the drive The ID run must be performed every time any of the motor parameters 99 04 99 06 ...

Page 295: ...ile the motor is running ie in case of a motor with an integrated brake supplied from the motor terminals With this ID run mode the resultant motor control in the field weakening area or at high torques is not necessarily as accurate as motor control following a Normal ID run Reduced ID run is completed faster than the Normal ID Run 90 seconds Note Check the direction of rotation of the motor befo...

Page 296: ...ocess is complete parameter 99 14 will be changed from Standstill to Adaptive 8 99 14 Last ID run performed Shows the type of ID run that was performed last None None No ID run has been performed 0 Normal Normal ID run 1 Reduced Reduced ID run 2 Standstill Standstill ID run 3 Advanced Advanced ID run 6 Adaptive Adaptive ID run 99 15 Motor polepairs calculated Calculated number of pole pairs in the...

Page 297: ...x 1500 000 1800 000 13 18 AO1 source max 1500 0 1800 0 22 26 Constant speed 1 300 00 rpm 360 00 rpm 22 27 Constant speed 2 600 00 rpm 720 00 rpm 22 28 Constant speed 3 900 00 rpm 1080 00 rpm 22 29 Constant speed 4 1200 00 rpm 1440 00 rpm 22 30 Constant speed 5 1500 00 rpm 1800 00 rpm 22 31 Constant speed 6 2400 00 rpm 2880 00 rpm 22 32 Constant speed 7 3000 00 rpm 3600 00 rpm 28 26 Constant freque...

Page 298: ...ead only 03 07 FAULT WORD 3 Read only 03 08 ALARM WORD 1 Read only 03 09 ALARM WORD 2 Read only 04 01 LAST FAULT Read only 04 12 PREVIOUS FAULT 1 Read only 04 13 PREVIOUS FAULT 2 Read only 10 01 EXT1 COMMANDS Read Write 10 02 EXT2 COMMANDS Read Write 10 03 DIRECTION Read Write 10 04 JOGGING SEL Read Write 11 02 EXT1 EXT2 SEL Read Write 11 03 REF1 SELECT Read Write ACx550 parameter Name Read Write ...

Page 299: ...NG Read only 40 01 GAIN Read Write 40 02 INTEGRATION TIME Read Write 40 03 DERIVATION TIME Read Write ACx550 parameter Name Read Write 11 04 REF1 MIN Read Write 11 05 REF1 MAX Read Write 11 06 REF2 SEL Read Write 11 07 REF2 MIN Read Write 11 08 REF2 MAX Read Write 12 01 CONST SPEED SEL Read Write 12 02 CONST SPEED 1 Read Write 12 03 CONST SPEED 2 Read Write 12 04 CONST SPEED 3 Read Write 12 05 CON...

Page 300: ...NOM POWER Read Write 99 10 ID RUN Read Write 99 15 MOTOR COS PHI Read Write ACx550 parameter Name Read Write 40 04 PID DERIV FILTER Read Write 40 08 0 VALUE Read Write 40 09 100 VALUE Read Write 40 10 SET POINT SEL Read Write 40 11 INTERNAL SETPNT Read Write 40 12 SETPOINT MIN Read Write 40 13 SETPOINT MAX Read Write 40 14 FBK SEL Read Write 40 15 FBK MULTIPLIER Read Write 40 16 ACT 1 INPUT Read W...

Page 301: ... source parameter from a list In addition to the Other selection the parameter may offer other pre selected settings Binary src Binary source the value of the parameter can be taken from a specific bit in another parameter value Other Sometimes the value can be fixed to 0 false or 1 true In addition the parameter may offer other pre selected settings Data Data parameter FbEq32 32 bit fieldbus equi...

Page 302: ...gh the embedded fieldbus interface EFB List Selection list No Parameter number PB Packed Boolean bit list Real Real number Type Parameter type See Analog src Binary src List PB Real Uint16 16 bit unsigned integer Term Definition ACS180 FW book Page 302 Tuesday March 9 2021 2 25 PM ...

Page 303: ...ter Real 0 1000 kWh 1 1 kWh 01 24 Flux actual Real 0 200 1 1 01 30 Nominal torque scale Real 0 000 4000000 N m or lb ft 1000 1 unit 01 50 Current hour kWh Real 21474836 48 21474836 47 kWh 100 1 kWh 01 51 Previous hour kWh Real 21474836 48 21474836 47 kWh 100 1 kWh 01 52 Current day kWh Real 21474836 48 21474836 47 kWh 100 1 kWh 01 53 Previous day kWh Real 21474836 48 21474836 47 kWh 100 1 kWh 01 5...

Page 304: ...ata 0000h FFFFh 1 1 04 16 Latest warning Data 0000h FFFFh 1 1 04 17 2nd latest warning Data 0000h FFFFh 1 1 04 18 3rd latest warning Data 0000h FFFFh 1 1 04 40 Event word 1 Data 0000h FFFFh 1 1 04 41 Event word 1 bit 0 code Data 0000h FFFFh 1 1 04 43 Event word 1 bit 1 code Data 0000h FFFFh 1 1 04 45 Event word 1 bit 2 code Data 0000h FFFFh 1 1 04 47 Event word 1 bit 3 code Data 0000h FFFFh 1 1 04...

Page 305: ...05 86 DI delayed status at fault PB 0000h FFFFh 1 1 05 87 Inverter temperature at fault PB 40 0 160 0 C 10 1 C 05 88 Reference used at fault Real 500 00 500 00 Hz 1600 0 1600 0 30000 00 30000 00 rpm Hz rpm 100 1 Hz 10 1 100 1 rpm 06 Control and status words 06 01 Main control word PB 0000h FFFFh 1 1 06 11 Main status word PB 0000h FFFFh 1 1 06 16 Drive status word 1 PB 0000h FFFFh 1 1 06 17 Drive ...

Page 306: ...Loading package name List 1 1 07 07 Loading package version Data 1 1 07 11 Cpu usage Real 0 100 1 1 07 25 Customization package name Data 1 1 07 26 Customization package version Data 1 1 No Name Type Range Unit FbEq32 ACS180 FW book Page 306 Tuesday March 9 2021 2 25 PM ...

Page 307: ...ection PB 0000h FFFFh 1 1 10 23 RO forced data PB 0000h FFFFh 1 1 10 24 RO1 source Binary src 1 1 10 25 RO1 ON delay Real 0 0 3000 0 s 10 1 s 10 26 RO1 OFF delay Real 0 0 3000 0 s 10 1 s 10 99 RO DIO control word PB 0000h FFFFh 1 1 10 101 RO1 toggle counter Real 0 4294967000 1 1 11 Standard DIO FI FO 11 02 DIO delayed status PB 0000h FFFFh 1 1 11 03 DIO force selection PB 0000h FFFFh 1 1 11 04 DO1...

Page 308: ...1 max Real 0 000 20 000 mA or 0 000 10 000 V mA or V 1000 1 unit 12 19 AI1 scaled at AI1 min Real 32768 000 32767 000 1000 1 12 20 AI1 scaled at AI1 max Real 32768 000 32767 000 1000 1 12 21 AI2 actual value Real 4 000 20 000 mA or 0 000 10 000 V mA or V 1000 1 unit 12 22 AI2 scaled value Real 32768 000 32767 000 1000 1 12 23 AI2 forced value Real 4 000 20 000 mA or 0 000 10 000 V mA or V 1000 1 u...

Page 309: ... List 0 1 1 1 20 03 Ext1 in1 source Binary src 1 1 20 04 Ext1 in2 source Binary src 1 1 20 05 Ext1 in3 source Binary src 1 1 20 06 Ext2 commands List 0 6 11 12 14 21 23 1 1 20 07 Ext2 start trigger type List 0 1 1 1 20 08 Ext2 in1 source Binary src 1 1 20 09 Ext2 in2 source Binary src 1 1 20 10 Ext2 in3 source Binary src 1 1 20 11 Run enable stop mode List 0 2 1 1 20 12 Run enable 1 source Binary ...

Page 310: ...l 0 0 60 0 100 1 21 30 Speed compensated stop mode Real 0 3 1 1 21 31 Speed comp stop delay Real 0 00 1000 00 s 100 1 s 21 32 Speed comp stop threshold Real 0 100 1 1 22 Speed reference selection 22 01 Speed ref unlimited Real 30000 00 30000 00 rpm 100 1 rpm 22 11 Ext1 speed ref1 Analog src 1 1 22 12 Ext1 speed ref2 Analog src 1 1 22 13 Ext1 speed function List 0 6 1 1 22 18 Ext2 speed ref1 Analog...

Page 311: ...6 Motor potentiometer min value Real 32768 00 32767 00 100 1 22 77 Motor potentiometer max value Real 32768 00 32767 00 100 1 22 80 Motor potentiometer ref act Real 32768 00 32767 00 100 1 22 86 Speed reference act 6 Real 30000 00 30000 00 rpm 100 1 rpm 22 87 Speed reference act 7 Real 30000 00 30000 00 rpm 100 1 rpm 23 Speed reference ramp 23 01 Speed ref ramp input Real 30000 00 30000 00 rpm 100...

Page 312: ...ed controller autotune List 1 1 25 34 Speed controller autotune mode List 1 1 25 37 Mechanical time constant Real 0 00 1000 00 100 1 s 25 38 Autotune torque step Real 0 00 100 00 100 1 25 39 Autotune speed step Real 0 00 100 00 100 1 25 40 Autotune repeat times Real 1 10 1 1 25 53 Torque prop reference Real 30000 0 30000 0 10 1 25 54 Torque integral reference Real 30000 0 30000 0 10 1 25 55 Torque...

Page 313: ...c 1 1 28 23 Constant frequency sel2 Binary src 1 1 28 24 Constant frequency sel3 Binary src 1 1 28 26 Constant frequency 1 Real 500 00 500 00 Hz 100 1 Hz 28 27 Constant frequency 2 Real 500 00 500 00 Hz 100 1 Hz 28 28 Constant frequency 3 Real 500 00 500 00 Hz 100 1 Hz 28 29 Constant frequency 4 Real 500 00 500 00 Hz 100 1 Hz 28 30 Constant frequency 5 Real 500 00 500 00 Hz 100 1 Hz 28 31 Constant...

Page 314: ...Hz 100 1 Hz 30 17 Maximum current Real 0 00 30000 00 A 100 1 A 30 18 Torq lim sel Binary src 1 1 30 19 Minimum torque 1 Real 1600 0 0 0 10 1 30 20 Maximum torque 1 Real 0 0 1600 0 10 1 30 21 Min torque 2 source Analog src 1 1 30 22 Max torque 2 source Analog src 1 1 30 23 Minimum torque 2 Real 1600 0 0 0 10 1 30 24 Maximum torque 2 Real 0 0 1600 0 10 1 30 26 Power motoring limit Real 0 00 600 00 1...

Page 315: ...argin Real 0 00 10000 00 rpm 100 1 rpm 31 31 Frequency trip margin Real 0 00 10000 00 Hz 100 1 Hz 31 32 Emergency ramp supervision Real 0 300 1 1 31 33 Emergency ramp supervision delay Real 0 100 s 1 1 s 31 40 Disable warning messages List 0 2 1 1 31 54 Fault action List 0 2 1 1 32 Supervision 32 01 Supervision status PB 0000h FFFFh 1 1 32 05 Supervision 1 function List 0 7 1 1 32 06 Supervision 1...

Page 316: ...eresis Real 0 00 100000 00 100 1 32 45 Supervision 5 function List 0 7 1 1 32 46 Supervision 5 action List 0 2 1 1 32 47 Supervision 5 signal Analog src 1 1 32 48 Supervision 5 filter time Real 0 000 30 000 s 1000 1 s 32 49 Supervision 5 low Real 21474830 00 21474830 00 100 1 32 50 Supervision 5 high Real 21474830 00 21474830 00 100 1 32 51 Supervision 5 hysteresis Real 0 00 100000 00 100 1 32 55 ...

Page 317: ...Real 0 00 32767 00 100 1 36 09 Reset loggers List 0 3 1 1 36 10 PVL peak value Real 32768 00 32767 00 100 1 36 11 PVL peak date Data 1 1 1980 6 5 2159 1 1 36 12 PVL peak time Data 1 1 36 13 PVL current at peak Real 32768 00 32767 00 A 100 1 A 36 14 PVL DC voltage at peak Real 0 00 2000 00 V 100 1 V 36 15 PVL speed at peak Real 30000 30000 rpm 100 1 rpm 36 16 PVL reset date Data 1 1 1980 6 5 2159 1...

Page 318: ...table point 1 Real 500 0 500 0 Hz 10 1 Hz 37 17 ULC frequency table point 2 Real 500 0 500 0 Hz 10 1 Hz 37 18 ULC frequency table point 3 Real 500 0 500 0 Hz 10 1 Hz 37 19 ULC frequency table point 4 Real 500 0 500 0 Hz 10 1 Hz 37 20 ULC frequency table point 5 Real 500 0 500 0 Hz 10 1 Hz 37 21 ULC underload point 1 Real 1600 0 1600 0 10 1 37 22 ULC underload point 2 Real 1600 0 1600 0 10 1 37 23 ...

Page 319: ...tpoint sel2 Binary src 1 1 40 21 Set 1 internal setpoint 1 Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 40 22 Set 1 internal setpoint 2 Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 40 23 Set 1 internal setpoint 3 Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 40 24 Set 1 internal setpoint 0 Real 200000 00 200000 00 PID customer uni...

Page 320: ...2 1 1 40 57 PID set1 set2 selection Binary src 1 1 40 58 Set 1 increase prevention List 0 3 1 1 40 59 Set 1 decrease prevention List 0 3 1 1 40 60 Set 1 PID activation source Binary src 1 1 40 61 Setpoint scaling actual Real 200000 00 200000 00 100 1 40 62 PID internal setpoint actual Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 40 65 Trim auto connection List 0 1 1 1 40 79 ...

Page 321: ...omer unit 41 26 Set 2 setpoint min Real 200000 00 200000 00 100 1 41 27 Set 2 setpoint max Real 200000 00 200000 00 100 1 41 28 Set 2 setpoint increase time Real 0 0 1800 0 s 10 1 s 41 29 Set 2 setpoint decrease time Real 0 0 1800 0 s 10 1 s 41 30 Set 2 setpoint freeze enable Binary src 1 1 41 31 Set 2 deviation inversion Binary src 1 1 41 32 Set 2 gain Real 0 01 100 00 100 1 41 33 Set 2 integrati...

Page 322: ...00 200000 00 100 1 44 Mechanical brake control 44 01 Brake control status PB 0000h FFFFh 1 1 44 06 Brake control enable Binary src 1 1 44 08 Brake open delay Real 0 00 5 00 s 100 1 s 44 13 Brake close delay Real 0 00 60 00 s 100 1 s 44 14 Brake close level Real 0 0 1000 0 rpm 100 1 rpm 44 202 Torque proving Binary src 1 1 44 203 Torque proving reference Real 0 0 300 0 10 1 0 44 204 Brake system ch...

Page 323: ...alue Real 3000 00 3000 00 kW 1 1 kW 45 25 Hourly peak power time Real N A 45 26 Hourly total energy resettable Real 3000 00 3000 00 kWh 1 1 kWh 45 27 Daily peak power value resettable Real 3000 00 3000 00 kW 1 1 kW 45 28 Daily peak power time Real N A 45 29 Daily total energy resettable Real 30000 00 30000 00 kWh 1 1 kWh 45 30 Last day total energy Real 30000 00 30000 00 kWh 1 1 kWh 45 31 Monthly ...

Page 324: ...1 1000 000 kWh 1000 1 kWh 47 Data storage 47 01 Data storage 1 real32 Real 2147483 008 2147483 008 1000 1 47 02 Data storage 2 real32 Real 2147483 008 2147483 008 1000 1 47 03 Data storage 3 real32 Real 2147483 008 2147483 008 1000 1 47 04 Data storage 4 real32 Real 2147483 008 2147483 008 1000 1 47 11 Data storage 1 int32 Real 2147483648 2147483647 1 1 47 12 Data storage 2 int32 Real 2147483648 2...

Page 325: ...1 58 14 Communication loss action List 0 4 1 1 58 15 Communication loss mode List 0 2 1 1 58 16 Communication loss time Real 0 0 6000 0 s 10 1 s 58 17 Transmit delay Real 0 65535 ms 1 1 ms 58 18 EFB control word PB 0 FFFFFFFFh 1 1 58 19 EFB status word PB 0 FFFFFFFFh 1 1 58 25 Control profile List 0 5 7 8 9 1 1 58 26 EFB ref1 type List 0 5 1 1 58 27 EFB ref2 type List 0 5 1 1 58 28 EFB act1 type L...

Page 326: ...6 PID status word PB 0000h FFFFh 1 1 71 07 PID operation mode List 0 2 1 1 71 08 Feedback 1 source Analog src 1 1 71 11 Feedback filter time Real 0 000 30 000 s 1000 1 s 71 14 Setpoint scaling Real 200000 00 200000 00 100 1 71 15 Output scaling Real 200000 00 200000 00 100 1 71 16 Setpoint 1 source Analog src 1 1 71 19 Internal setpoint sel1 Binary src 1 1 71 20 Internal setpoint sel2 Binary src 1...

Page 327: ...de PB 0000h FFFFh 1 1 96 System 96 01 Language List 1 1 96 02 Pass code Data 0 99999999 1 1 96 03 Access levels status PB 0b0000 0b1111 1 1 96 04 Macro select List 0 1 5 8 9 12 14 1 1 96 05 Macro active List 0 1 5 8 9 12 14 1 1 96 06 Parameter restore List 0 8 62 1 1 96 07 Parameter save manually List 0 1 1 1 96 08 Control board boot Real 0 1 1 1 96 10 User set status List 0 7 20 23 96 11 User set...

Page 328: ...t 0 1 1 1 97 16 Stator temperature factor Real 0 200 1 1 97 17 Rotor temperature factor Real 0 200 1 1 97 20 U F ratio List 0 1 1 1 97 33 Speed estimate filter time Real 0 00 100 00 1 1 97 48 Udc stabilizer List 0 50 100 300 500 800 1 1 97 49 Slip gain for scalar Real 0 200 1 1 97 94 IR comp max frequency Real 1 0 200 0 10 1 97 135 Udc ripple Real 0 0 200 0 V 10 1V 98 User motor parameters 98 01 U...

Page 329: ... A 99 07 Motor nominal voltage Real 0 0 800 0 V 10 1 V 99 08 Motor nominal frequency Real 0 00 500 00 Hz 100 1 Hz 99 09 Motor nominal speed Real 0 30000 rpm 1 1 rpm 99 10 Motor nominal power Real 10000 00 10000 00 kW or 13405 83 13405 83 hp kW or hp 100 1 unit 99 11 Motor nominal cos Φ Real 0 00 1 00 100 1 99 12 Motor nominal torque Real 0 000 N m or lb ft 1000 1 unit 99 13 ID run requested List 0...

Page 330: ...330 Additional parameter data ACS180 FW book Page 330 Tuesday March 9 2021 2 25 PM ...

Page 331: ...vice representative If you use the Drive composer PC tool send the Support package created by the Drive composer to the ABB service representative Warnings and faults are listed in separate tables Each table is sorted by a warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the hardw...

Page 332: ...re a reboot of the control unit either by switching the power off and on or using parameter 96 08 Control board boot this is mentioned in the fault listing wherever appropriate Pure events In addition to warnings and faults there are pure events that are only recorded in the event log of the drive The codes of these events are included in the Warning messages table on page 334 Warning fault histor...

Page 333: ...12 For previously occurred faults and warnings see Main menu Diagnostics Fault event log Note Active faults are also stored in the fault and event log parameters in group 04 Warnings and faults page 112 The event log can also be accessed and reset using the Drive composer PC tool See Drive composer PC tool user s manual 3AUA0000094606 English QR Code generation for mobile service application A QR ...

Page 334: ...elta star connection Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the hardware manual of the drive Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data corresponds to th...

Page 335: ...ersists contact your local ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped A3AA DC not charged The voltage of the intermediate DC circuit has not yet risen to operating level A490 Incorrect temperature sensor setup Sensor type mismatch Check the settings of temperature source parameters 35 11 A491 External temperature 1 Editable messag...

Page 336: ...fe torque off function in the hardware manual of the drive and description of parameter 31 22 STO indication run stop page 209 A5EA Measurement circuit temperature Problem with internal temperature measurement of the drive Contact your local ABB representative A5EB PU board powerfail Power unit power supply failure Contact your local ABB representative A5EC PU communication internal Communication ...

Page 337: ...pass code by entering the same code in 96 101 To cancel close the user lock without confirming the new code See section User lock page 100 A6E5 AI parametrization The current voltage hardware setting of an analog input does not correspond to parameter settings Check the event log for an auxiliary code The code identifies the analog input whose settings are in conflict Adjust parameter 12 15 12 25 ...

Page 338: ...as active control location for drive has ceased communicating Check PC tool or control panel connection Check control panel connector Check mounting platform if being used Disconnect and reconnect the control panel A71C I O Module internal error Calibration data is not stored in the IO module Analog signals are not working with full accuracy Replace drive A8A0 AI supervision Programmable warning 1...

Page 339: ...peed table User load curve X axis points speed are not valid Check that points fulfill conditions See parameter 37 11 ULC speed table point 1 A8C1 ULC overload warning User load curve Signal has been too long over the overload curve See parameter 37 03 ULC overload actions A8C4 ULC underload warning User load curve Signal has been too long under the underload curve See parameter 37 04 ULC underloa...

Page 340: ...ncy stop off2 Drive has received an emergency stop mode selection off2 command Check that it is safe to continue operation Then return emergency stop push button to normal position Restart drive If the emergency stop was unintentional check the source selected by parameter 21 05 Emergency stop source AFE2 Emergency stop off1 or off3 Drive has received an emergency stop mode selection off1 or off3 ...

Page 341: ...mation see chapter The Safe torque off function in the hardware manual of the drive and description of parameter 31 22 STO indication run stop page 209 B686 Checksum mismatch Programmable event 96 54 Checksum action The calculated parameter checksum does not match any enabled reference checksum See A686 Checksum mismatch page 336 Code hex Warning Aux code Cause What to do ACS180 FW book Page 341 T...

Page 342: ...mp speed control 26 Torque reference chain torque control or 28 Frequency reference chain frequency control Also check parameters 46 01 Speed scaling 46 02 Frequency scaling and 46 03 Torque scaling Check motor and motor cable including phasing and delta star connection Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data co...

Page 343: ...rvoltage control Check that the supply voltage matches the nominal input voltage of the drive Check the supply line for static or transient overvoltage Check deceleration time Use coast to stop function if applicable Retrofit drive with brake chopper and brake resistor Check that the brake resistor is dimensioned properly and the resistance is between acceptable range for the drive 3220 DC link un...

Page 344: ...s of different phases Check the motor cabling Check cooling of drive module s 4981 External temperature 1 Editable message text Measured temperature 1 has exceeded fault limit Check the value of parameter 35 02 Measured temperature 1 Check the cooling of the motor or other equipment whose temperature is being measured Check the value of parameter 35 12 Temperature 1 fault limit 5090 STO hardware f...

Page 345: ...nd FPGA versions are incompatible Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative 6200 Checksum mismatch Programmable event 96 54 Checksum action The calculated parameter checksum does not match any enabled reference checksum See A686 Checksum mismatch page 336 6481 Task overload Internal fault Reboo...

Page 346: ...ter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative 6581 Parameter system Parameter load or save failed Try forcing a save using parameter 96 07 Parameter save manually Retry 6681 EFB comm loss Programmable fault 58 14 Communication loss action Communication break in embedded fieldbus EFB communication Check the status of the fieldbus mast...

Page 347: ...for overload Adjust the parameters used for the motor overload function 35 51 35 53 and 35 55 35 56 7310 Overspeed Motor is turning faster than highest allowed speed due to incorrectly set minimum maximum speed insufficient braking torque or changes in load when using torque reference Check minimum maximum speed settings parameters 30 11 Minimum speed and 30 12 Maximum speed Check adequacy of moto...

Page 348: ...arameter 32 17 Supervision 2 signal 80B2 Signal supervision Editable message text Programmable fault 32 26 Supervision 3 action Fault generated by the signal supervision 3 function Check the source of the fault parameter 32 27 Supervision 3 signal 80B3 Signal supervision Editable message text Programmable fault 32 36 Supervision 4 action Fault generated by the signal supervision 4 function Check t...

Page 349: ...22 STO indication run stop page 209 FA82 Safe torque off 2 Safe torque off function is active ie STO circuit 2 is broken FF61 ID run Motor ID run was not completed successfully Check the nominal motor values in parameter group 99 Motor data Check that no external control system is connected to the drive Cycle the power to the drive and its control unit if powered separately Check that no operation...

Page 350: ...motors only First acceleration did not finish within reasonable time Contact your local ABB representative 000D Permanent magnet motors only Second acceleration did not finish within reasonable time Contact your local ABB representative 000E 0010 Internal error Contact your local ABB representative 0011 Synchronous reluctance motors only Pulse test error Contact your local ABB representative 0012 ...

Page 351: ...ldbus interface Modbus Setting the drive control parameters Basics of the embedded fieldbus interface About the control profiles Control Word Status Word State transition diagrams References Actual values Modbus holding register addresses Modbus function codes Exception codes Coils 0xxxx reference set Discrete inputs 1xxxx reference set Error code registers holding registers 400090 400100 ACS180 F...

Page 352: ...edded fieldbus and external control panel mode switch ACS180 s embedded fieldbus and external control panel shares same port internally and can be switched by a jumper You can t use external panel together with embedded fieldbus If you have the EFB communication enabled in the drive but need to change to a communication with an external panel temporarily do these steps 1 Power down the drive wait ...

Page 353: ...parameter Parameter Setting 20 01 Ext1 commands Embedded fieldbus 20 03 Ext1 in1 Not selected 20 04 Ext1 in2 Not selected 22 11 Ext1 speed ref1 EFB ref1 22 22 Constant speed sel1 Not selected 22 23 Constant speed sel2 Not selected 23 11 Ramp set selection Acc Dec time 1 28 11 Ext1 frequency ref1 EFB ref1 28 22 Constant frequency sel1 Not selected 28 23 Constant frequency sel2 Not selected 28 71 Fr...

Page 354: ... monitoring 58 17 Transmit delay 0 ms default Defines a response delay for the drive 58 25 Control profile ABB Drives default Selects the control profile used by the drive See section Basics of the embedded fieldbus interface page 357 58 26 58 27 EFB ref1 type EFB ref2 type Speed or frequency default for 58 26 Transparent General Torque default for 58 27 Speed Frequency Defines the types of fieldb...

Page 355: ...the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the parameters that you want to read or write through the Modbus I O words RO DIO control word AO1 data storage Feedback data storage Setpoint data storage These settings write the incoming data into storage parameters 10 99 RO DI...

Page 356: ...quency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 1 28 15 Ext2 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 2 OTHER SELECTIONS EFB references can be selected as the source at virtually any signal selector parameter by selecting Other then either 03 09 EFB reference ...

Page 357: ...stem The CW is sent by the fieldbus controller to the drive With drive parameters the user selects the EFB CW as the CW REF1 REF2 SW ACT1 ACT2 I O 1 I O 2 I O 3 I O 69 EFB CW 03 09 EFB reference 1 03 10 EFB reference 2 EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be controlled through fieldbus 2 Data conversion if parameter 58 25 Control profile is set to ABB Dr...

Page 358: ...2 respectively Whether the references are scaled or not depends on the settings of 58 26 EFB ref1 type and 58 27 EFB ref2 type See section About the control profiles on page 359 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integers They convey selected drive parameter values from the drive to the master Whether the actual values are scaled or not depends on the s...

Page 359: ...it register numbers About the control profiles A control profile defines the rules for data transfer between the drive and the fieldbus master for example if packed boolean words are converted and how if signal values are scaled and how how drive register addresses are mapped for the fieldbus master You can configure the drive to receive and send messages according to one of the two profiles ABB D...

Page 360: ...n machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal See also parameter 06 18 Start inhibit status word page 120 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 Norma...

Page 361: ...in last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the control location is parameterized to be selected from t...

Page 362: ...p mode if bits 7 9 are all 0 9 STOPMODE_CO AST 1 Coast stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 10 Reserved for RAMP_PAIR _2 Not yet implemented 11 RAMP_OUT_ZER O 1 Force Ramp Function Generator output to zero Drive ramps to stop current and DC voltage limits in force 0 Normal operation 12 RAMP_HOLD 1 Halt ramping Ramp Function Generator output held 0 Normal operation...

Page 363: ...cription 0 RDY_ON 1 READY TO SWITCH ON 0 NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE 0 OFF1 ACTIVE 2 RDY_REF 1 OPERATION ENABLED 0 OPERATION INHIBITED See also parameter 06 18 Start inhibit status word page 120 3 TRIPPED 1 FAULT 0 No fault 4 OFF_2_STATUS 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alar...

Page 364: ...eserved Bit Name Value State Description 0 READY 1 Drive is ready to receive the start command 0 Drive is not ready 1 ENABLED 1 External run enable signal is active 0 External run enable signal is not active 2 Reserved for ENABLED_TO_R OTATE Not yet implemented 3 RUNNING 1 Drive is modulating 0 Drive is not modulating 4 ZERO_SPEED 1 Drive is at zero speed 0 Drive is not at zero speed 5 ACCELERATIN...

Page 365: ... Fieldbus is in local control mode 0 Fieldbus is not in local control mode 14 EXT2_ACT 1 External control location EXT2 is active 0 External control location EXT1 is active 15 FAULT 1 Drive is faulted 0 Drive is not faulted 16 ALARM 1 Warning Alarm is active 0 No warning alarm 17 Reserved 18 Reserved for DIRECTION_LO CK Not yet implemented 19 Reserved 20 CTL_MODE 1 Vector motor control mode is act...

Page 366: ... Bit5 0 SW Bit2 1 SW Bit5 0 from any state from any state Emergency Stop OFF3 CW Bit2 0 n f 0 I 0 Emergency OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input...

Page 367: ...tart after STO If 31 22 STO indication run stop is not fault fault make sure that 06 18 Start inhibit status word bit 7 STO 0 before giving a start command References References for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two references EFB reference 1 and EFB reference 2 The references are 16 bit words each containing a sign bit and a 15 bit integer A neg...

Page 368: ...e actual values are 16 bit words each containing a sign bit and a 15 bit integer A negative value is formed by calculating the two s complement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 269 46 01 with speed reference 46 02 w...

Page 369: ...ontrol Word for the ABB Drives profile page 360 and Control Word for the DCU Profile page 361 The selection can be changed using parameter 58 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 102 Data I O 2 400003 Default Reference 2 Ref2 16bit The selection can be changed using parameter 58 102 Data I O 2 400004 Default Status Word SW 16bit See s...

Page 370: ... Read Discrete Inputs Reads the 0 1 status of discrete inputs 1X references 03h Read Holding Registers Reads the binary contents of holding registers 4X references 05h Write Single Coil Forces a single coil 0X reference to 0 or 1 06h Write Single Register Writes a single holding register 4X reference 08h Diagnostics Provides a series of tests for checking the communication or for checking various ...

Page 371: ... other information Supported ID codes access type 00h Request to get the basic device identification stream access 04h Request to get one specific identification object individual access Supported Object IDs 00h Vendor Name ABB 01h Product Code for example ASCCL 02h Major Minor Revision combination of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04...

Page 372: ...007 RAMP_IN_ZERO RUN_DISABLE 000008 RESET STOPMODE_RAMP 000009 JOGGING_1 STOPMODE_EMERGENCY_RAMP 000010 JOGGING_2 STOPMODE_COAST 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC RAMP_OUT_ZERO 000013 USER_0 RAMP_HOLD 000014 USER_1 RAMP_IN_ZERO 000015 USER_2 Reserved 000016 USER_3 Reserved 000017 Reserved FB_LOCAL_CTL 000018 Reserved FB_LOCAL_REF 000019 Reserved Reserved 000020 Reserved Reserved 00002...

Page 373: ... Reference ABB Drives profile DCU Profile 0 RDY_ON READY 1 RDY_RUN ENABLED 2 RDY_REF Reserved 3 TRIPPED RUNNING 4 OFF_2_STATUS ZERO_SPEED 5 OFF_3_STATUS Reserved 6 SWC_ON_INHIB Reserved 7 ALARM AT_SETPOINT 8 AT_SETPOINT LIMIT 9 REMOTE SUPERVISION 10 ABOVE_LIMIT Reserved 11 USER_0 Reserved 12 USER_1 PANEL_LOCAL 13 USER_2 FIELDBUS_LOCAL 14 USER_3 EXT2_ACT 15 Reserved FAULT 16 Reserved ALARM 17 Reser...

Page 374: ...layed status bit 3 36 Delayed status of digital input DO1 parameter 11 02 DIO delayed status bit 4 Delayed status of digital input DO1 parameter 11 02 DIO delayed status bit 4 Reference Name Description 89 Reset Error Registers 1 Reset internal error registers 91 95 0 Do nothing 90 Error Function Code Function code of the failed query 91 Error Code Set when exception code 04h is generated see tabl...

Page 375: ... can be used to trace how parameters interact and where parameters have an effect within the drive parameter system For a more general diagram see section Operating modes of the drive on page 46 Note The panel references in the diagrams refer to ACX AP x Assistant control panels and the Drive composer PC tool ACS180 FW book Page 375 Tuesday March 9 2021 2 25 PM ...

Page 376: ...8 16 Ext2 frequency ref2 Value 06 16 bit 8 Local control Constant frequency command Constant frequency ref 28 22 Constant frequency sel1 28 23 Constant frequency sel2 28 24 Constant frequency sel3 28 26 Constant frequency 1 28 32 Constant frequency 7 28 31 Constant frequency 6 28 29 Constant frequency 4 28 27 Constant frequency 2 28 30 Constant frequency 5 28 28 Constant frequency 3 Selection 28 2...

Page 377: ... Value 28 71 Freq ramp set selection Selection 28 52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FREQ OR Value Value 28 02 Frequency ref ramp output Value 0 Value 6 1 bit 6 Ramp in zero 6 1 bit 5 Ramp hold ...

Page 378: ...2 13 Ext1 speed function Selection 22 86 Speed reference act 6 Value 22 12 Ext1 speed ref2 Selection 22 18 Ext2 speed ref1 22 20 Ext2 speed function Selection 22 19 Ext2 speed ref2 MUL ADD SUB MIN MAX Selection Selection Selection Selection MUL ADD SUB MIN MAX ACS180 FW book Page 378 Tuesday March 9 2021 2 25 PM ...

Page 379: ...low 22 57 Critical speed 3 high AND AND 22 87 Speed reference act 7 AND 49 05 Communication loss action Speed ref safe Panel comm loss active Panel as local control device 20 25 Jogging enable Value Value Value Jogging 2 Jogging 1 3 01 Panel reference 6 16 bit 8 Local control 22 22 Constant speed sel1 22 23 Constant speed sel2 22 24 Constant speed sel3 22 26 Constant speed 1 22 32 Constant speed 7...

Page 380: ... unlimited Value Value ACC TIME DEC TIME Value 23 20 Acc time jogging 23 21 Dec time jogging 6 11 bit 5 Off 3 inactive Value 30 11 Minimum speed 6 1 bit 6 Ramp in zero 30 12 Maximum speed 6 11 bit 5 Off 3 inactive 6 1 bit 4 Ramp out zero 22 42 Jogging 1 ref 22 43 Jogging 2 ref 23 20 Acc time jogging 23 21 Dec time jogging XOR Value Value Value 6 1 bit 4 Ramp out zero 6 1 bit 5 Ramp hold 6 1 bit 6 ...

Page 381: ...derivation time 25 07 Acc comp filter time d dt 24 03 Speed error filtered 25 56 Torque acc compensation 24 01 Used speed reference 23 02 Speed ref ramp output Value Value Value Value Value Value Value Value 24 04 Speed error inverted Value x 1 24 02 Used speed feedback Value ACS180 FW book Page 381 Tuesday March 9 2021 2 25 PM ...

Page 382: ...pensation Value Value Value Value Value Value Value 25 03 Speed integration time Value 30 19 Minimum torque Value PID Value 25 53 Torque prop reference Speed regulator Value 24 03 Speed error filtered 25 01 Torque reference speed control Value 30 21 Min torque 2 source 30 18 Torq lim sel Value 30 20 Maximum torque Value 30 22 Max torque 2 source 30 18 Torq lim sel Value Selection Selection ACS180 ...

Page 383: ...Reference act 1 26 71 Torque Reference act 2 MUL ADD SUB MIN MAX Ref 1 26 72 Torque reference act 3 Value Selection Value Value MAX 26 08 Minimum torque ref Value Value Internal torque lim min MIN 26 09 Maximum torque ref Value Value Value Value 26 74 Torque ref ramp out Value Value Internal torque lim max Value Value Value 6 16 bit 8 Local control 03 01 Panel reference 26 73 Torque reference act ...

Page 384: ... control 06 17 bit 5 Safe reference active 06 17 bit 6 Last speed active 06 16 bit 8 Local control Value 26 01 Torque reference to TC Value Speed limitation SPEED TORQUE MIN ADD ZERO MAX 26 74 Torque ref ramp out 25 01 Torq reference speed control Value 0 Torque selector Value Value 26 75 Torque reference act 5 01 01 Motor speed used Selection 26 21 Torque sel torque in Selection 26 22 Torque sel ...

Page 385: ...d angle limitation Motor pull out limitation 30 17 Maximum current Value 30 02 Torque limit status To TC Value 30 02 Torque limit status Bit Name 0 Undervoltage 1 Overvoltage 2 Minimum torque 3 Maximum torque 4 Internal current 5 Load angle 6 Motor pull out 7 Reserved 8 Thermal 9 Max current 10 User current 11 Thermal IGBT 12 13 14 15 30 19 Minimum torque Value 30 21 Min torque 2 source 30 18 Torq...

Page 386: ... source Selection Selection 40 02 Process PID feedback actual Value Value Mul Add Feedback 1 ADD SUB MUL DIV MIN MAX AVE a a b a b a b Mul Add Setpoint 1 ADD SUB MUL DIV MIN MAX AVE a a b a b 40 45 Set 1 sleep boost time Value 40 46 Set 1 sleep boost step Value 0 RAMP 40 03 Process PID setpoint actual Value Value Value a b Value Pulse Note Process PID parameter set 2 is also available See paramete...

Page 387: ...p boost time 40 06 Process PID status word Process PID status Value 40 06 bit 4 Sleep boost 40 58 Set 1 increase preventation Value 40 59 Set 1 Decrease preventation Value Value 40 14 Set 1 setpoint scaling Output Scale Value 40 15 Set 1 output scaling 40 97 Process PID feedback Value 40 98 Process PID setpoint Value 40 99 Process PID Deviation Value 100 scaling scaling PID 40 80 Set 1 output min ...

Page 388: ...22 Internal setpoint 2 71 23 Internal setpoint 3 Selection Value Value Value 71 08 Feedback 1 source Selection 71 02 Feedback act value Value Value 71 03 Setpoint act value Value Value Value Value 71 62 PID internal setpoint actual Value 71 19 Internal setpoint sel1 71 20 Internal setpoint sel2 BIN TO INT SEL b0 b1 0 Selection Selection OUT 0 1 2 3 0 ACS180 FW book Page 388 Tuesday March 9 2021 2 ...

Page 389: ...e Value Value Scale 71 01 External PID act value 71 38 Output freeze Selection Value Value Value Value EXTERNAL PID FUNCTION PID 71 04 Deviation act value x 71 07 PID operation mode Value 71 06 PID status word External PID status Value 71 14 Setpoint scaling Value 71 15 Output scaling Value 71 39 Deadband range Value 71 40 Deadband delay Value 71 58 Increase prevention Value 71 59 Decrease prevent...

Page 390: ...stant reference Reference from PID Reference from Panel Reference from AI OR Reference from Motor potentiometer Reference from Panel Last Safe reference Reference from AI OR 20 21 Direction Reverse AND 20 21 Direction Request Reverse command active X MAX X 1 1 0 AND 20 21 Direction Request Reverse command active Input reference 0 ACS180 FW book Page 390 Tuesday March 9 2021 2 25 PM ...

Page 391: ... navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at abb com drives...

Page 392: ...abb com drives Copyright 2021 ABB All rights reserved Specifications subject to change without notice 3AXD50000467860 Rev B EN 2021 03 05 ACS180 FW book Page 392 Tuesday March 9 2021 2 25 PM ...

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