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3AXD50000625970 Rev A EN 2020-04-21
© Copyright 2020 ABB. All rights reserved.
ACS150 user’s manual
ACS150 manual list
POWER-UP
Apply input power.
The panel powers up into the Output mode.
ENTRY OF START-UP DATA
Select the application macro (parameter
9902
)
according to how the control cables are
connected. The default value 1 (ABB STANDARD)
is suitable in most cases.
The general parameter setting procedure in the
Short parameter mode is described below.
1. To go to the Main menu, press
if the
bottom line shows OUTPUT; otherwise press
repeatedly until you see MENU at the
bottom.
2. Press keys
/
until you see
“PAr S” on the display.
3. Press
. The display shows a parameter
of the Short parameter mode.
4.Find the appropriate parameter with keys
/
.
5.Press and hold
for about two seconds
until the parameter value is shown with
under the value.
6.Change the value with keys
/
. The value changes faster while you
keep the key pressed down.
7. Save the parameter value by pressing
.
Enter the motor data from the motor nameplate.
• motor nominal voltage (
9905)
• motor nominal current (
9906)
• motor nominal frequency (
9907)
Set the maximum value for external reference
REF1 (
1105).
Set constant speeds 1, 2 and 3 (
1202, 1203, 1204).
Set the minimum value (%) corresponding to the
minimum signal for AI(1) (
1301). Typical settings:
0% for 0…20 mA (or 0…10 V) signal
20% for 4…20 mA (or 2…10 V) signal
Set the maximum limit for the drive output
frequency (
2008). This is equal to power line
frequency, typically. That is: 50 or 60 Hz.
Select the motor stop function (
2102).
1 = Stop by cutting off the motor power supply.
Motor coasts to stop.
2 = Stop along ramp defined by parameter.
DIRECTION OF THE MOTOR ROTATION
Check the direction of the motor rotation.
1. Turn the potentiometer fully
counterclockwise.
2. If the drive is in remote control (REM shown on
the left), switch to local control by pressing
.
3. Press
to start the motor.
4.Turn the potentiometer slightly clockwise until
the motor rotates.
5.Check that the actual direction of the motor is
the same as indicated on the display (FWD
means forward and REV reverse).
6.Press
to stop the motor.
To change the direction of the motor rotation:
1. Disconnect input power from the drive, and
wait 5 minutes for the intermediate circuit
capacitors to discharge. Lock out and tag out.
Measure the voltage between each input
terminal (U1, V1 and W1) and earth with a
multimeter to ensure that the drive is
discharged.
2. Exchange the position of two motor cable
phase conductors at the drive output
terminals or at the motor connection box.
3. Verify your work by applying input power and
repeating the check as described above.
ACCELERATION/DECELERATION TIMES
Set the acceleration time 1 (
2202) and
deceleration time 1 (
2203).
FINAL CHECK
The start-up is now completed. If you want to
save your setting as a user macro, scroll to
Parameter 9902 and select value -1 (USER S1
SAVE).
Check that there are no faults or alarms shown
on the display.
The drive is now ready for use.
LOC
Hz
OUTPUT
FWD
00
.
LOC
S
PAR
FWD
9902
LOC
MENU
FWD
rEF
LOC
MENU
FWD
PAr S
LOC
S
PAR
FWD
9902
LOC
S
PAR
FWD
9907
SET
LOC
Hz
PAR
SET
FWD
500
.
LOC
Hz
PAR
SET
FWD
600
.
LOC
S
PAR
FWD
9907
LOC
S
PAR
FWD
9905
LOC
S
PAR
FWD
1105
LOC
S
PAR
FWD
1202
LOC
S
PAR
FWD
1301
LOC
S
PAR
FWD
2008
LOC
S
PAR
FWD
2102
LOC
S
PAR
FWD
1202
forward
reverse
LOC
REM
LOC
S
PAR
FWD
2202
LOC
S
PAR
FWD
9902
Fault codes
This is a short list of fault messages.
Ratings
Fuses and typical power cable sizes
The table list the fuses for protection against short-circuits in the input power
cable or drive. The table also shows typical power cable sizes.
Ambient conditions
Dimensions and weights
Fault
Description
F0001
OVERCURRENT - Output current has exceeded trip level.
F0002
DC OVERVOLT - Excessive intermediate circuit DC voltage.
F0003
DEV OVERTEMP - Drive IGBT temperature is excessive.
F0004
SHORT CIRC - Short-circuit in motor cable(s) or motor.
F0006
DC UNDERVOLT - Intermediate circuit DC voltage is not sufficient.
F0009
MOT OVERTEMP - Motor temperature estimation is too high.
F0016
EARTH FAULT - Drive has detected earth (ground) fault in motor or motor cable.
F0022
INPUT PHASE LOSS - Intermediate circuit DC voltage is oscillating due to
missing input power line phase or blown fuse.
ACS150-
Input
Output
Frame
size
I
1N
I
1N
(480 V)
I
2N
I
2,1/10
I
2max
P
N
x = E/U
1)
A
A
A
A
A
kW
hp
1-phase
U
N
= 230 V (200…240 V)
01x-02A4-2
6.1
-
2.4
3.6
4.2
0.37
0.5
R0
01x-04A7-2
11.4
-
4.7
7.1
8.2
0.75
1
R1
01x-06A7-2
16.1
-
6.7
10.1
11.7
1.1
1.5
R1
01x-07A5-2
16.8
-
7.5
11.3
13.1
1.5
2
R2
01x-09A8-2
21.0
-
9.8
14.7
17.2
2.2
3
R2
3-phase
U
N
= 230 V (200…240 V)
03x-02A4-2
4.3
-
2.4
3.6
4.2
0.37
0.5
R0
03x-03A5-2
6.1
-
3.5
5.3
6.1
0.55
0.75
R0
03x-04A7-2
7.6
-
4.7
7.1
8.2
0.75
1
R1
03x-06A7-2
11.8
-
6.7
10.1
11.7
1.1
1.5
R1
03x-07A5-2
12.0
-
7.5
11.3
13.1
1.5
2
R1
03x-09A8-2
14.3
-
9.8
14.7
17.2
2.2
3
R2
3-phase
U
N
= 400/480 V (380…480 V)
03x-01A2-4
2.2
1.8
1.2
1.8
2.1
0.37
0.5
R0
03x-01A9-4
3.6
3.0
1.9
2.9
3.3
0.55
0.75
R0
03x-02A4-4
4.1
3.4
2.4
3.6
4.2
0.75
1
R1
03x-03A3-4
6.0
5.0
3.3
5.0
5.8
1.1
1.5
R1
03x-04A1-4
6.9
5.8
4.1
6.2
7.2
1.5
2
R1
03x-05A6-4
9.6
8.0
5.6
8.4
9.8
2.2
3
R1
03x-07A3-4
11.6
9.7
7.3
11.0
12.8
3
4
R1
03x-08A8-4
13.6
11.3
8.8
13.2
15.4
4
5
R1
00353783.xls J
I
1N
continuous rms input current (for dimensioning cables and fuses)
I
1N
(480 V) continuous rms input current (for dimensioning cables and fuses) for drives with
480 V input voltage
I
2N
continuous rms current. 50% overload is allowed for one minute every ten
minutes.
I
2,1/10
maximum (50% overload) current allowed for one minute every ten minutes
I
2max
maximum output current. Available for two seconds at start, otherwise as long
as allowed by the drive temperature.
P
N
typical motor power. The kilowatt ratings apply to most IEC 4-pole motors. The
horsepower ratings apply to most NEMA 4-pole motors.
ACS150-…x
= E/U
Fuses
Size of CU conductor in cablings
gG
UL
Class T
(600 V)
Supply
(U1, V1, W1)
Motor
(U2, V2, W2)
PE
Brake
(BRK+ and
BRK-)
A
A
mm
2
AWG
mm
2
AWG
mm
2
AWG
mm
2
AWG
1-phase
U
N
= 230 V (200…240 V)
01x-02A4-2
10
10
2.5
14
0.75
18
2.5
14
2.5
14
01x-04A7-2
16
20
2.5
14
0.75
18
2.5
14
2.5
14
01x-06A7-2 16/20
1)
25
2.5
10
1.5
14
2.5
10
2.5
12
01x-07A5-2 20/25
1)
30
2.5
10
1.5
14
2.5
10
2.5
12
01x-09A8-2 25/35
1)
35
6
10
2.5
12
6
10
6
12
3-phase
U
N
= 230 V (200…240 V)
03x-02A4-2
10
10
2.5
14
0.75
18
2.5
14
2.5
14
03x-03A5-2
10
10
2.5
14
0.75
18
2.5
14
2.5
14
03x-04A7-2
10
15
2.5
14
0.75
18
2.5
14
2.5
14
03x-06A7-2
16
15
2.5
12
1.5
14
2.5
12
2.5
12
03x-07A5-2
16
15
2.5
12
1.5
14
2.5
12
2.5
12
03x-09A8-2
16
20
2.5
12
2.5
12
2.5
12
2.5
12
3-phase
U
N
= 400/480 V (380…480 V)
03x-01A2-4
10
10
2.5
14
0.75
18
2.5
14
2.5
14
03x-01A9-4
10
10
2.5
14
0.75
18
2.5
14
2.5
14
03x-02A4-4
10
10
2.5
14
0.75
18
2.5
14
2.5
14
03x-03A3-4
10
10
2.5
12
0.75
18
2.5
12
2.5
12
03x-04A1-4
16
15
2.5
12
0.75
18
2.5
12
2.5
12
03x-05A6-4
16
15
2.5
12
1.5
14
2.5
12
2.5
12
03x-07A3-4
16
20
2.5
12
1.5
14
2.5
12
2.5
12
03x-08A8-4
20
25
2.5
12
2.5
12
2.5
12
2.5
12
00353783.xls J
1)
If 50% overload capacity is needed, use the larger fuse alternative.
Requirement
During operation (installed for stationary use)
Installation altitude
0…2000 m (0…6562 ft) above sea level (with output derating
above 1000 m [3281 ft])
Surrounding air
temperature
-10…+50 °C (14…122 °F). If the temperature is more than 40 °C
(104 °F), output derating is necessary. No frost permitted.
Relative humidity
0…95% without condensation
Contamination levels
(IEC 60721-3-3: 2002)
No conductive dust permitted
Shock (IEC 60068-2-27,
ISTA 1A)
Not permitted
Free fall
Not permitted
IP20 (cabinet) / UL open
Frame
size
H1
H2
H3
W
D
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
kg
lb
R0
169
6.65
202
7.95
239
9.41
70
2.76
142 5.59
1.1
2.4
R1
169
6.65
202
7.95
239
9.41
70
2.76
142 5.59 1.3/1.2
1)
2.9/2.6
1)
R2
169
6.65
202
7.95
239
9.41
105
4.13
142 5.59
1.5
3.3
IP20 / NEMA 1
Frame
size
H4
H5
W
D
-
Weight
mm
in
mm
in
mm
in
mm
in
-
-
kg
lb
R0
257 10.12 280 11.02
70
2.76
142
5.59
-
-
1.5
3.3
R1
257 10.12 280 11.02
70
2.76
142
5.59
-
-
1.7/1.6
1)
3.7/3.5
1)
R2
257 10.12 282 11.10 105
4.13
142
5.59
-
-
1.9
4.2
3AXD00000353783 L
1)
200 V unit weight / 400 V unit weight
IP20 (cabinet) / UL open
H1
height without fastenings or clamping plate
H2 height with fastening and without clamping plate
H3 height with fastenings and clamping plate
W
width
D
depth
IP20 / NEMA 1 (drive with optional MUL-xx kit installed)
H4 height with fastenings and connection box
H5 height with fastenings, connection box and hood
Free space requirements
Markings
The applicable markings are shown on the type designation label
Above
Below
Sides
mm
in
mm
in
mm
in
75
3
75
3
0
0
3AXD00000353783 L
CE
UL RCM EAC
WEEE EIP
