ABB ACS 601 Hardware Manual Download Page 1

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RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław

Poland

[email protected]
+48 71 325 15 05

www.rgbautomatyka.pl

www.rgbelektronika.pl

DATASHEET

www.rgbautomatyka.pl
www.rgbelektronika.pl

OTHER SYMBOLS:

ACS60100053A00D1500001

ABB

Summary of Contents for ACS 601

Page 1: ...PÓŁKA JAWNA Jana Dlugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS ACS60100053A00D1500001 ABB ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ...ACS ACC ACP 601 AC Drives 3 to 150 Hp 2 2 to 110 kW ACT PAR FUNC DRIVE ENTER LOC REM RESET REF ACS 600 ACS 600 Hardware Manual This manual includes Safety Installation Maintenance Product Information ...

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Page 5: ...3 to 150 Hp 2 2 to 110 kW Hardware Manual This manual concerns the ACS 601 ACC 601 and ACP 601 AC Drives In the text they are collectively referred to as ACx 601 ACS601 5 0 US 04 3AUA 489002B4973 R0101 REV A EFFECTIVE 10 1 98 SUPERSEDES NONE ACS601 Installation Start up Manual ...

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Page 7: ...nuals and on labels attached to the AC drive Readers are informed of situations that can result in serious physical injury and or serious damage to equipment with the following symbols Notes Notes are provided in the instruction manuals to notify readers of the need for special attention or additional information available on the subject with the following symbols Dangerous Voltage Warning warns o...

Page 8: ...ircuits when the ACx 600 input power is shut off Exercise appropriate care when working with the unit Neglecting these instructions can cause physical injury and death WARNING The ACS 600 introduces electric motors drive train mechanisms and driven machines to an extended operating range The ACS 600 can be adjusted to operate the motor at speeds above and below the speed provided by connecting the...

Page 9: ...pplied to the output can result in permanent damage to the unit Operation outside the nominal input line voltage range should not be attempted as overvoltages can result in permanent damage to the ACx 600 If an ACx 601 with the integrated EMC filter code 0 in the type code for EMC Filters is connected to an ungrounded power system or high resistance grounded power system over 30 Ohms the power lin...

Page 10: ... 360 degree high frequency grounding of cable entries is done in order to suppress electromagnetic disturbances In addition power cable shields must be connected to the ground PE in order to meet safety regulations Power cable shields are suitable for use as equipment grounding conductors only when the shield conductors are adequately sized as required by safety regulations The ACS 600 ground term...

Page 11: ...r special insulation system Random wound Motors VN 420 V Motor insulation system must withstand VPK 1300 V 420 V VN 500 V If motor insulation system withstands VPK 1600 V and 0 2 µs rise time a dv dt filter is not needed With a dv dt filter at the output of the ACx 600 motor insulation system must withstand VPK 1300 V 500 V VN 600 V Motor insulation system must withstand VPK 1600 V A dv dt filter ...

Page 12: ...s and surge absorbers must not be connected between the drive and the motor These devices are not designed to be used with AC drives and will degrade motor control accuracy They can cause permanent damage to the ACx 600 or themselves due to the rapid changes in the ACx 600 output voltage If there are power factor correction capacitors in parallel with the ACx 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 0 50 1...

Page 13: ...rs or RC networks AC or diodes DC against voltage transients The protective components should not be installed at the NIOC board terminal block Installing control devices contactors or relays or control cables other than those of the ACS 600 inside the drive enclosure is not acceptable Note If safety switches contactors connection boxes or similar equipment are installed between the drive and the ...

Page 14: ...Safety Instructions x ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 15: ...al Installation ix Table of Contents Chapter 1 Introduction General 1 1 Delivery Check 1 1 Nameplate 1 1 Type Code 1 1 Frame Size 1 1 Serial Number 1 1 ACx 601 Type Code 1 2 Inquiries 1 3 Chapter 2 Mechanical Installation Check The Installation Site 2 1 Installation Site Checklist 2 1 Installation Procedure 2 2 Installation in a Cooling Air Duct 2 2 Chapter 3 Electrical Installation Insulation Che...

Page 16: ...1 Technical Data IEC Ratings for IP2 22 Enclosures A 1 Output Current Temperature Derating A 3 Output Current Ratings for IP54 Enclosures A 4 Fuses A 4 Example A 6 Cable Entries A 6 External Control Connections NIOC A 7 External Control Connections NIOCP A 8 Enclosures Space Requirements A 9 Heat DIssipation Requirements A 9 Cooling Air Flow Requirements A 10 Cooling Air Duct A 10 Dimensions and W...

Page 17: ...s IEC Units B 1 Frame R2 B 2 Frame R2 Flange Mounting B 3 Frame R3 Flange Mounting B 3 Frame R3 B 4 Frame R4 B 5 Frame R4 Flange Mounting B 6 Frame R5 R6 Flange Mounting B 6 Frame R5 R6 B 7 Frame R7 B 8 Conduit Plates USA Version B 9 ACP 601 Control Cable Connections B 11 ACP 601 Frame R4 B 12 ACP 601 Frame R5 R6 B 13 Appendix C IEC Installation IEC Installations C 1 Power Cables C 1 Alternative P...

Page 18: ...xiv ACx ACS ACC ACP ACS ACC ACP Drives ...

Page 19: ...t the unit is of the correct model Nameplate Each ACx 600 has a nameplate for identification purposes See Figure 1 1 The nameplate data includes a type code and a serial number which allow individual recognition of each unit Type Code The ACx 600 Type Code contains information on the properties and configuration of the drive The Type Code Chart explains the significance of each digit or character ...

Page 20: ...ll mounted 4 Module 7 Drives MNS Cabinet 7 10 Power Rating kVA Appendix A Ratings 11 Voltage Rating 3 380 400 415 VAC 4 380 400 415 440 460 480 500 VAC 5 380 400 415 440 460 480 500 VAC 6 525 550 575 600 660 690 VAC 12 14 Option 1 Option 2 Option 3 15 Application Software Appendix A Application Programs x Languages and Application Macro Options 16 Control Panel 0 None 1 CDP 312 Control Panel inclu...

Page 21: ...54 with Coated Boards B IP 21 with Coated Boards 18 Line Input and Protection Options 19 Starter for Auxiliary Motor Fan 20 Filters Appendix A CE marking 0 CE with EMC Filters not for 690V or 12 pulse rectifier 3 CE with output dv dt Filters EMC Filters not for 690V 5 Output dv dt Filters no EMC Filters 8 US Standard US conduit No CE no EMC filters 9 CE Low Voltage and Machinery Directives No EMC ...

Page 22: ...Chapter 1 Introduction 1 4 ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 23: ...e conditions are found at the intended installation site select a different location improve the environment at the selected site or provide additional protection for the ACx 601 Installation Site Checklist Make sure that the ambient temperature is suitable for the type of enclosure provided and the output current required pages A 3 A 4 and A 12 Make sure that the installation site altitude is sui...

Page 24: ...ive as a template 2 Drill and tap or install appropriate anchors in the mounting surface 3 Install the mounting bolts 4 Position the ACx 601 onto the mounting bolts 5 Tighten the bolts securely Figure 2 1 Installing the ACx 601 on a wall Installation in a Cooling Air Duct The ACx 601 design allows the unit to be recessed into a wall with the cooling section protruding into a special cooling air du...

Page 25: ...sary to install angle iron or similar stiffeners to provide mounting points of sufficient strength and thickness 4 Frame R2 and R3 Remove the two screws at the lower front edge of the unit Lift the front cover somewhat and disconnect the Control Panel cable from the board fitted on the inside of the cover Remove the front and top covers See Figure 3 1 5 Frames R4 to R6 Remove the Control Panel Rem...

Page 26: ...Chapter 2 Mechanical Installation 2 4 ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 27: ...0 Hz 1 second has been performed at the factory on every ACx 600 drive to verify the integrity of the insulation between the power circuitry and the chassis To avoid damaging sensitive circuitry this test is performed using a special procedure that can not easily be performed outside the factory Use the following procedure to check the insulation of the motor and the cable between the drive and th...

Page 28: ...uses are not included in the drive and must be installed externally The recommended ultrarapid fuses are listed in Appendix A To ensure that adequate protection is maintained do not install slower types of fuses and do not allow blown fuses to be replaced with slower types The fuses recommended for input bridge protection can be installed as drive and motor branch circuit short circuit and ground ...

Page 29: ...ng paragraphs Following these recommendations will ensure reliable long term operation of the ACx 600 drive If these recommendations are not followed the drive may experience various problems such as Improper drive performance Nuisance shutdown trips Damage to drive electronic circuits Incorrect installation practices can also cause malfunctions or damage to other equipment through electromagnetic...

Page 30: ...um armor cable with symmetrical grounds must be used for the motor cables If type MC armor cables are used the motor cables can be run in the same cable tray as other 480V or 600V power wiring Control and signal cables must not be run in the same tray as power cables Six conductor 3 phases and 3 grounds type MC continuous corrugated aluminum armor cable with symmetrical grounds is available from t...

Page 31: ...Panel to the ACx 600 must not exceed 3 meters 10 ft The cable type tested and approved by ABB is provided in Control Panel option kits Wiring Connections WARNING This work should only be carried out by a qualified electrician The Safety Instructions on the first pages of this manual must be followed Negligence of these instructions can cause injury or death The input power and motor cables connect...

Page 32: ...he control wiring Refer to Figure 3 4 on page 3 8 for the recommended wiring configuration See Appendix B ACS 601 Dimensional Drawings to locate the terminals on each ACS 601 type See Appendix A page A 7 and A 8 for control connection details Refer to the ACx 600 Firmware Manual for control I O programming information Option Modules General installation instructions are provided on page 3 9 For sp...

Page 33: ...g it carefully from the bottom 4 After connecting the input power motor and control wiring replace the cover as shown in Figure 3 6 on page 3 9 1 Loosen the screws of the cover 2 Lift the cover somewhat upwards to release it from the screws 3 Leave the cover hanging by its upper edge 4 Lift the lower edge of the cover to gain access to board A6 Disconnect the cable from connector X2 5 Remove the c...

Page 34: ...ommended wiring configuration Figure 3 5 Frame R7 Ring Lugs T2 T3 T1 Signals Metallic Conduit In the R7 Frame bolt connections are provided for connecting wires with ring lugs Crimp ring lugs onto the phase conductors Insulate the ends of the lugs using self fusing self amalgam ating tape or shrink tubing ...

Page 35: ...NIOCP board Frames R4 to R6 1 Replace the front cover 2 Replace the telephone connector 3 Attach the Control Panel by pushing it softly down onto the connector in the front cover hollow Frames R2 to R3 Frame R7 Connect the Control Panel cable to the connector X2 and replace the front cover NIOCP board X300 X19 NAMC 11 with NDCO X19 NAMC 11 ACx 601 604 with NAMC 11 board ACx 601 604 with NAMC 3 boa...

Page 36: ...equency converter Follow the instructions given in the Mechanical Installation chapter of the module manual Power Supply for the Module The 24 V d c supply for one optional module is provided by the NIOC NIOCP board of the converter NIOC terminal X23 NIOCP terminal X4 The location of the NIOC NIOCP board is shown in the dimensional drawings Appendix B Fiber Optic Link Optional modules are connecte...

Page 37: ... the power supply connection vary Consult adapter module manual T R I O Extension Module ACx 600 NAMC NIOC NIOC Terminal X23 The terminals for the power supply connection vary Consult module manual CH1 R T R T CH1 NIOCP Not supported by ACP 600 NIOC Terminal X23 NIOCP Terminal X4 NDCO NDCO Pulse Encoder Module with ACS 600 Crane System Master Follower and Template Application Programs ...

Page 38: ...23 The terminals for the power supply connection vary Consult module manual CH2 The ACP 600 supports the NTACP Double Pulse Encod er instead See NTACP Instal lation and Start up Guide Pulse Encoder Module NTAC with ACS 600 Standard Application Program NDCO CH1 R T R T T R DriveWindow ACx 600 NAMC R NIOC CH3 NIOCP R T NDCO CH1 R T NDPA NDPC R T ...

Page 39: ...ng Choppers Installation and Start Up Guide for braking chopper installation and application information WARNING The brake control terminals UDC UDC R and R terminals carry a dangerous DC voltage over 500V An external braking resistor must be connected to a terminal block that is supplied with the braking chopper ...

Page 40: ...Chapter 3 Electrical Installation 3 14 ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 41: ...f the motor and the driven equipment see Appendix A Motor Connection ELECTRICAL INSTALLATION see Chapter 3 Electrical Installation If the ACx 600 is connected to an ungrounded power system or a high resistance grounded power system over 30 Ohms check that the EMC filter capacitors are disconnected Check that the drive is grounded properly Check that the input voltage matches the drive nominal inpu...

Page 42: ...Chapter 4 Installation Checklist 4 2 ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 43: ... the AC drive usage and ambient temperature Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing The fan can be withdrawn by removing the bottom of the frame Replacement fans are ...

Page 44: ...Chapter 5 Maintenance 5 2 ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 45: ... 147 294 100 75 100 Three phase supply voltage 380 V 400 V 415 V 440 V 460 V 480 V or 500 V ACx 601 0006 5 7 6 8 4 6 4 5 6 2 9 3 6 2 12 4 5 3 3 R2 ACx 601 0009 5 11 12 9 5 5 7 5 7 6 11 7 6 15 2 6 4 5 ACx 601 0011 5 15 17 11 7 5 10 11 17 11 22 9 5 5 7 5 ACx 601 0016 5 18 20 16 11 10 15 23 15 30 11 7 5 10 R3 ACx 601 0020 5 24 26 20 15 15 18 27 18 36 16 11 10 ACx 601 0025 5 31 34 25 18 5 20 24 36 24 ...

Page 46: ...tting refer to Firmware Manual SN rated apparent output power Shd rated apparent output power PN typical motor power The power ratings in kW apply to most IEC 34 motors The power ratings in HP apply to most four pole NEMA rated motors Phd typical motor power The power ratings in kW apply to most IEC 34 motors The power ratings in HP apply to most four pole NEMA rated motors Pump and Fan use square...

Page 47: ...7 F to 40 C 104 F the output current is calculated using the table below Above 40 C 104 F the output current is decreased 3 5 for every additional 1 C up to 50 C 1 94 for every additinoal 1 F up to 122 F Example 1 If the ambient temperature is 38 C the derating factor for ACx 601 0006 3 is 95 or 0 95 Curve 2 The output current is then 0 95 I2N or I2hd Normal Use Heavy duty Use ACx 601 Type Duty Cy...

Page 48: ...ratings of the ACS ACC ACP 601 are below A minimum rated current in amperes A2s maximum I2 t value V rated voltage in volts Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors 24 26 28 30 32 34 36 38 40 77 86 95 104 100 95 90 85 80 75 70 65 60 Curve 1 100 no derating Curve 2 Curve 3 Curve 4 Curve 5 ACx 601 0005 3 ACx 601 0006 3 ACx 601 0011 3 ACx 601 0009 3 ACx 601 ...

Page 49: ...0 660 Bussmann 170M1565 000 170M1365 000 80 ACx 601 0030 3 ACx 601 0040 3 ACx 601 0040 4 ACx 601 0040 5 ACx 601 0050 5 80 1250 660 Bussmann 170M3811 1 170M3011 1 80 ACx 601 0050 3 ACx 601 0050 4 ACx 601 0060 5 125 3700 660 Bussmann 170M3813 1 170M3013 1 80 ACx 601 0060 3 ACx 601 0070 5 160 7500 660 Bussmann 170M3814 1 170M3014 1 80 ACx 601 0060 4 ACx 601 0070 3 ACx 601 0070 4 ACx 601 0100 4 ACx 60...

Page 50: ... and B 10 ACx 601 0040 6 50 770 660 Bussmann 170M1564 000 170M1364 000 80 ACx 601 0050 6 63 1450 660 Bussmann 170M1565 000 170M1365 000 80 ACx 601 0060 6 100 4650 660 Bussmann 170M1567 000 170M1367 000 80 ACx 601 0070 6 100 4650 660 Bussmann 170M1567 000 170M1367 000 80 ACx 601 0100 6 125 8500 660 Bussmann 170M1568 000 170M1368 000 80 ACx 601 0120 6 200 28000 660 Bussmann 170M1570 000 170M1370 000...

Page 51: ... Constant speed select 2 6 Constant speed select 2 7 24V 24 V d c max 100 mA 8 24V 9 DGND Digital Ground X23 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 2 GND X25 1 RO11 Relay output 1 Ready 2 RO12 3 RO13 X26 1 RO21 Relay output 2 Running 2 RO22 3 RO23 X27 1 Relay output 3 Fault 1 2 3 2 Operation 0 Open 1 Closed DI 5 DI 6 Output 0 1 0 1 0 0 1 1 Set speed through AI1 Constant Speed...

Page 52: ...3 FAULT RESET 4 DI4 SPEED REF SWITCH 5 DI5 ACC DEC 1 2 SEL 6 DI6 Not defined 7 DI7 8 DI8 9 DI9 10 DI10 11 DI11 12 DI12 13 24 DV Control Voltage Output 24 VDC total max 135 mA 14 24 DV 15 24 DV 16 DGND Digital Ground Terminal Block X4 1 24 V Auxiliary Voltage Output 24 V 2 DGND 0 V Terminal Block X5 1 24 DV Control Voltage Input 2 DO1 ACT SPEED 0 Voltage 24 V current 10 mA each internal supply and ...

Page 53: ...olid objects Second digit of IP number protection against liquids 0 Not protected Not protected 1 Protected against solid objects larger than 50 mm 2 in dia Protected against dripping water 2 Protected against solid objects larger than 12 mm 1 2 in dia Protected against downward sprays of water up to 15 degrees from vertical 3 Protected against solid objects larger than 2 5 mm 0 1 in dia Protected...

Page 54: ...3 0020 5 0016 6 0020 6 60 35 ACx 601 0020 3 0025 5 0025 6 70 40 ACx 601 0025 3 0030 5 0030 6 100 60 ACx 601 0030 3 0040 5 0040 6 260 155 ACx 601 0040 3 0050 5 0050 6 260 155 ACx 601 0050 3 0060 5 260 155 ACx 601 0060 3 0070 5 0060 6 280 165 ACx 601 0070 3 0100 5 0070 6 280 165 ACx 601 0100 3 0120 5 0100 6 660 390 ACx 601 0120 3 0140 5 0120 6 660 390 Degree of protection Heat Dissipation Degree of ...

Page 55: ...equency 300 Hz fFWP fFWP Frequency at field weakening point UNmains Mains voltage ACS 601 Type Height mm in Width mm in Depth mm in Weight kg lb 0005 3 0006 5 420 16 5 220 8 7 292 11 5 14 31 0006 3 0009 5 420 16 5 220 8 7 292 11 5 14 31 0009 3 0011 5 420 16 5 220 8 7 292 11 5 14 31 0011 3 0016 5 0009 6 0011 6 420 16 5 260 10 2 298 11 7 17 5 39 0016 3 0020 5 0016 6 0020 6 420 16 5 260 10 2 298 11 7...

Page 56: ...690 VAC units 1 0 INSQ Power Limit 1 5 Phd Overcurrent Trip 3 5 I2hd Field Weakening Point 8 to 300 Hz Switching Frequency 3 kHz average In 690 V units 2 kHz average Maximum Recommended Motor Cable Length 300 m 980 ft This is the cumulative length in case of parallel connected motors For ACx 601 0005 3 to ACx 601 0016 3 ACx 601 0006 5 to ACx 601 0020 5 ACx 601 0009 6 to ACx 601 0020 6 if the motor...

Page 57: ...ve humidity is 60 in the presence of corrosive gases Contamination Levels IEC 721 3 3 No conductive dust allowed Boards without coating Chemical gases Class 3C2 Solid particles Class 3S2 Boards with coating Chemical gases Class 3C3 Solid particles Class 3S2 Boards without coating Chemical gases Class 1C2 Solid particles Class 1S3 Boards with coating Chemical gases Class 1C2 Solid particles Class 1...

Page 58: ...F max Input Updating Time 12 ms ACS 600 44 ms ACC 600 1 ms ACP 600 Two Bipolar Differential Voltage Inputs 10 V Rin 20 kΩ Common Mode Voltage 20 VDC max Common Mode Rejection Ratio 60 dB at 50 Hz Resolution 0 02 12 bit Accuracy 11 bit Inaccuracy 0 1 Full Scale Range at 25 C 77 F Temperature Coefficient 100 ppm C 56 ppm F max Input Updating Time 1 ms Constant Voltage Output Voltage 10 VDC 0 5 Full ...

Page 59: ...two external events PROBE1 and PROBE2 Internal Supply For Digital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage 500 VAC 1 minute Input Updating Time 1 ms An external 24 VDC supply can be used instead of the internal supply Digital Outputs Four Programmable Digital Outputs Short circuit proof Overload protection Maximum Load 10 mA with internal 24 V supply 100 mA with exte...

Page 60: ... 200 kHz supply cable resistance compensation COMBICON connector 15 pins Meets the EIA standard RS 422 Required Encoder Type Contact ABB Application Engineer or your local ABB Representative fo assistance Encoder Signals Signal level Load capacity 5 V rectangular pulse signals Time between edges a 0 8 µs at fmax Edge steepness tv 120 ns Delay of reference signal Z zero pulse td 60 ns Sampling freq...

Page 61: ...ive ACC MotionControl ACP System MultiDrive ACS ACC ACP FACTORY for basic industrial applications CRANE for normal crane drive SPEED CONTROL for closed loop speed control HAND AUTO for local and remote operation M F CTRL for two crane drive applications with Master Follower operation POSITIONING for point to point positioning PID CONTROL for closed loop processes USER MACRO 1 2 for user s own cust...

Page 62: ...E Factory Hand Auto PID Control Torque Control Sequential Control English UK Am French Spanish Portuguese F PFC Pump and Fan Control English UK Am German Italian Dutch G PFC Pump and Fan Control English UK Am Danish Swedish Finnish H PFC Pump and Fan Control English UK Am French Spanish Portuguese J Master Follower Macros included in selection C English UK Am German Italian Dutch K Master Follower...

Page 63: ...rive Programm Supervision Functions ACS ACC ACP Multi Drive ACx 600 temperature Analog input below minimum value Speed 2 2 Overcurrent Loss of Control Panel Motor current Short circuit External fault Motor torque 2 2 DC overvoltage Motor overtemperature Motor speed Supply phase Thermistor Pt 100 Reference 1 DC undervoltage Motor stalled Reference 2 Overfrequency Motor underload Actual value 1 Over...

Page 64: ... the unit contain electrolyte which is classified as hazardous waste Location of the electrolytic capacitors is shown on a sticker in the back of the front cover C11 to C13 They must be removed and handled according to local regulations For further information on environmental aspects please contact your local ABB distributor CE Marking A CE mark is attached to ACx 601 607 drives to verify that th...

Page 65: ...able A 1 or the supply transformer with static shielding between the primary and secondary windings can be used 2 The ACx 601 is installed with motor and control cables as specified in this manual Note It is recommended to equip the ACx 600 with the EMC filtering if there is equipment sensitive to conducted emission connected to the same supply transformer as the ACx 600 Table A 1 The EMC filterin...

Page 66: ...doubt the supply transformer with static shielding between the primary and secondary windings can be used 2 The ACx 601 is installed with motor and control cables as specified in this manual Note The ACx 600 must not be equipped with EMC filtering refer to Table A 1 when installed to floating networks The power becomes connected to ground potential through the EMC filter capacitors In floating net...

Page 67: ...een used in a manner contrary to ABB s instructions 4 are comprised of materials provided or designed stipulated by Purchaser or 5 are used equipment The foregoing warranties are exclusive and in lieu of all other warranties of quality and performance written oral or implied and all other warranties including any implied warranties of merchantability or fitness for a particular purpose are hereby ...

Page 68: ...omer or others for costs damages or expenses each arising out of or related to the goods or services of the order Your local distributor or ABB office may hold different guarantee details which are specified in the sales terms conditions or guarantee terms These terms are available on request If you have any questions concerning your ABB drive please contact the local distributor or ABB office The...

Page 69: ...ACx 601 0009 3 ACx 601 0006 5 ACx 601 0009 5 ACx 601 0011 5 mm ACx 601 0009 6 ACx 601 0011 3 6 ACx 601 0016 3 ACx 601 0016 5 6 ACx 601 0020 5 6 mm ACx 601 0020 3 ACx 601 0025 3 6 ACx 601 0025 5 ACx 601 0030 5 6 mm ACx 601 0030 3 ACx 601 0040 3 ACx 601 0050 3 ACx 601 0040 5 6 ACx 601 0050 5 6 ACx 601 0060 5 mm ACx 601 0060 3 6 ACx 601 0070 3 ACx 601 0070 5 6 ACx 601 0100 5 mm ACx 601 0100 3 6 ACx 6...

Page 70: ...C ACP ACS ACC ACP 601 Drives Frame R2 Air out Main air out Air out Air in Air in TYPE ACx ACS ACC ACP WEIGHT ACx 601 0005 3 14 kg ACx 601 0006 3 14 kg ACx 601 0009 3 14 kg ACx 601 0006 5 14 kg ACx 601 0009 5 14 kg ACx 601 0011 5 14 kg Flange mounting Wall mounting ...

Page 71: ...Appendix B ACS ACC ACP 601 Dimensional Drawings ACS ACC ACP 601 Drives ACx ACS ACC ACP B 3 Frame R2 Flange Mounting Frame R3 Flange Mounting ...

Page 72: ... 601 Drives Frame R3 TYPE ACx ACS ACC ACP WEIGHT ACx 601 0011 3 17 5 kg ACx 601 0016 3 17 5 kg ACx 601 0016 5 17 5 kg ACx 601 0020 5 17 5 kg ACx 601 0009 6 0011 6 17 5 kg ACx 601 0009 6 0020 6 17 5 kg Air out Air in Air in Air out Air out Bottom view Flange mounting Wall mounting ...

Page 73: ... Dimensional Drawings ACS ACC ACP 601 Drives ACx ACS ACC ACP B 5 Frame R4 TYPE ACx ACS ACC ACP WEIGHT ACx 601 0020 3 25 kg ACx 601 0025 3 25 kg ACx 601 0025 5 25 kg ACx 601 0030 5 25 kg ACx 601 0025 6 25 kg ACx 601 0030 6 25 kg ...

Page 74: ...Appendix B ACS ACC ACP 601 Dimensional Drawings B 6 ACx ACS ACC ACP ACS ACC ACP 601 Drives Frame R4 Flange Mounting Frame R5 R6 Flange Mounting ...

Page 75: ...Drives ACx ACS ACC ACP B 7 Frame R5 R6 TYPE ACx ACS ACC ACP WEIGHT L1 ACx 601 0030 0050 3 35 kg 190 5 ACx 601 0040 0060 5 35 kg 190 5 ACx 601 0040 6 0060 6 35 kg 190 5 ACx 601 0060 0070 3 50 kg 262 5 ACx 601 0070 0100 5 50 kg 262 5 ACx 601 0060 6 0070 6 50 kg 262 5 ...

Page 76: ...x B ACS ACC ACP 601 Dimensional Drawings B 8 ACx ACS ACC ACP ACS ACC ACP 601 Drives Frame R7 TYPE ACx ACS ACC ACP WEIGHT ACx 601 0100 3 6 88 kg ACx 601 0120 3 88 kg ACx 601 0120 5 6 88 kg ACx 601 0140 5 88 kg ...

Page 77: ...nduit plate bottom view of the different size ACS 600 units At least three separate rigid metallic conduits must be used one each for input power output power and control wires Additionally a separate conduit must be used for dynamic braking device if used Conduit Entry Plates R2 R4 USA Version R4 R3 R2 3 4 1 2 3 4 3 4 3 4 3 4 1 2 1 2 3 4 1 2 3 4 3 4 ...

Page 78: ...dix B ACS ACC ACP 601 Dimensional Drawings B 10 ACx ACS ACC ACP ACS ACC ACP 601 Drives Figure 2 1 Conduit Entry Plates R5 R7 USA Version R7 R5 3 4 1 1 4 1 1 4 1 1 4 R6 3 4 1 1 2 1 1 2 1 1 4 2 1 2 2 1 2 2 1 2 ...

Page 79: ...ignal cables 1 Strip the cable according to figure below 2 Frame size R4 only fasten the assembly plate with screws to the frame 3 Connect the conductors to the appropriate terminals on the NIOC NIOCP board 4 Ensure 360 degrees grounding by coiling copper tape onto the stripped part of the cable undereneath the clamp 5 Fasten the clamps to the frame with screws 6 Twist the screen grounding wires o...

Page 80: ...x B ACS ACC ACP 601 Dimensional Drawings B 12 ACx ACS ACC ACP ACS ACC ACP 601 Drives ACP 601 Frame R4 Clamp Assembly plate Stripped part of cable Grounding rail Encoder cable Screw for encoder cable grounding ...

Page 81: ...ppendix B ACS ACC ACP 601 Dimensional Drawings ACS ACC ACP 601 Drives ACx ACS ACC ACP B 13 ACP 601 Frame R5 R6 Clamp Stripped part of cable Grounding rail Encoder cable Screw for encoder cable grounding ...

Page 82: ...Appendix B ACS ACC ACP 601 Dimensional Drawings B 14 ACx ACS ACC ACP ACS ACC ACP 601 Drives ...

Page 83: ... at least 50 of the conductivity of the phase lead Compared to a four conductor system the use of symmetrical shielded cable reduces electromagnetic emission of the whole drive system as well as motor bearing currents and wear The motor cable and its PE pigtail should be kept as short as possible in order to reduce electromagnetic emission as well as capacitive current Alternative Power Cable Type...

Page 84: ...outes Motor cables of several drives can be run in parallel installed next to each other It is recommended that the motor cable power cable and control cables be installed on separate trays minimum distance 500 mm 20 Long parallel runs of motor cable with other cables should be avoided in order to decrease electromagnetic interference caused by the rapid changes in the frequency converter output v...

Page 85: ...te PE conductor if used to the grounding terminal Control Cable Connections 1 Lead the cable inside the unit through the SIGN entry Connect the conductor in appropriate terminal at the NIOC NIOCP board A2 refer Appendix A and Firmware Manual and tighten screw to secure connection Connect the twisted screen grounding wires to 1 Alternative to earthing of the ACx 601 and the motor through the cable ...

Page 86: ...requirement the connection of a thermistor and other similar components to the digital inputs of ACx 600 can be implemented in three alternate ways 1 There is double or reinforced insulation between the thermistor and live parts of the motor 2 Circuits connected to all digital and analog inputs of the ACx 600 are protected against contact and insulated with basic insulation the same voltage level ...

Page 87: ......

Page 88: ...Industrial Systems Inc 16250 W Glendale Drive New Berlin WI 53151 Telephone 414 785 3416 Fax 414 785 8525 Service 800 243 4384 ACS 601 5 0 US 04 3AUA489002B4973 R0101 REV A EFFECTIVE 10 1 98 SUPERSEDES NONE ...

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