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ABB DRIVES FOR HVAC

ACH580-31 drives

Quick installation guide

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US

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Summary of Contents for ACH580-31

Page 1: ... ABB DRIVES FOR HVAC ACH580 31 drives Quick installation guide EN US ...

Page 2: ...580 31 and ACQ580 31 UK gland plate H358 installation guide 3AXD50000110711 CDPI 01 communication adapter module user s manual 3AXD50000009929 FBIP 21 BACnet IP adapter module 3AXD50000028468 FCAN 01 CANopen adapter module user s manual 3AFE68615500 FCNA 01 ControlNet adapter module user s manual 3AUA0000141650 FDNA 01 DeviceNet adapter module user s manual 3AFE68573360 FECA 01 EtherCAT adapter mo...

Page 3: ...ionals are allowed to install and maintain the drive Never work on the drive motor cable or motor when main power is applied If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Never work on the control cables when power is applied to the drive or to the external control circuits Do not connect the drive to a voltage higher than what is marke...

Page 4: ...n the DC link capacitor reforming instructions 3BFE64059629 English available on the Internet at www abb com drives documents Data IEC ratings Select the power cables See Data on page 4 Ensure cooling See Data on page 4 No condensation or frost is allowed The allowed operating temperature range of the drive without derating is 15 to 40 C ACH580 31 Cable Cu mm2 aR fuse Losses W 3 phase UN 400 V 09A...

Page 5: ...cause danger or damage the drive See the drive hardware manual WARNING Do not install the drive with the ground to phase varistor connected to a system that the varistor is not suitable for If you do the varistor circuit can be damaged See the drive hardware manual D Check the insulation of the power cables and the motor Connect the motor cable at the motor end For minimum radio frequency interfer...

Page 6: ...or Two alternative symmetrical three conductor cable types are shown and one four conductor cable type The four conductor cable is only allowed for the input power cabling If you use aluminum cables put grease to the peeled aluminum cable before connecting it to the drive 5 Put the cables through the holes of the cable entry plate and attach the grommets to the holes 6 Connect the cables use the t...

Page 7: ...onto the cable Slide the cable through a hole in the bottom plate and attach the grommet to the hole Attach the unused grommets to holes cone pointing downwards 4 Route the cables Frame R3 See figure G R3 on page 21 Frame R6 See figure G R6 on page 22 Frame R8 See figure G R8 on page 22 5 Ground the outer shield of the cable 360 degrees under the grounding clamp Keep the cable unstripped as close ...

Page 8: ...8 EN Quick installation guide EN DA DE ES FI FR FR NL PL PT RU SV TR ZH H Reinstall cover s See figures H R3 R6 R8 on page 23 ...

Page 9: ...14 DI2 Not configured 15 DI3 Constant frequency speed selection 16 DI4 Start interlock 1 1 allow start 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Damper control 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Embedded fieldbus 29 B Embedded fieldbus EFB EIA 485 30 A 31 ...

Page 10: ...10 EN Quick installation guide EN DA DE ES FI FR FR NL PL PT RU SV TR ZH ...

Page 11: ... YY and WW tell the manufacturing year and week as follows WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur Only qualified electrical professionals are allowed to install and maintain the drive Never work on the drive motor cable or motor when main power is applied If the drive is already connected to the input power wait for 5 minutes after d...

Page 12: ...4 JJS 25 321 026A 4 10 JJS 35 473 033A 4 8 JJS 40 625 039A 4 8 JJS 50 711 046A 4 6 JJS 60 807 062A 4 4 JJS 80 960 073A 4 2 JJS 90 1223 088A 4 1 0 JJS 110 1560 106A4 2 0 JJS 150 1678 145A 4 3 0 JJS 200 2237 169A 4 250 MCM JJS 225 2796 206A 4 300 MCM JJS 300 3356 3AXD00000586715 ACH580 31 Cu cable AWG kcmil UL fuse Losses W 3 phase UN 480 V 07A6 4 14 JJS 15 219 012A 4 14 JJS 20 278 014A 4 14 JJS 25 ...

Page 13: ...56 Install an additional hood on top of the drive before you tighten the upper fastening screws Place the vertical edge of the hood in between the wall and the drive back plate Then tighten the screws to fasten the hood and drive on its place See figure A R6 R8 on page 25 B Remove the cover Remove the cover s See figures B R3 and B R6 R8 on page 25 C Check the compatibility with IT ungrounded and ...

Page 14: ...r screws to avoid moisture exchange through the empty holes 4b See figure F R6 R8 on page 26 5 Strip the cable ends Note the extra length of the grounding conductors Slide the cables through the connectors See figure F on page 26 6 Connect the grounding conductors to the grounding terminals Connect the conductors of the input and motor cables Tighten the screws See figures F R3 F R6 and F R8 on pa...

Page 15: ...ables Frame R3 See figure G R3 on page 27 Frame R6 See figure G R6 on page 28 Frame R8 See figure G R8 on page 28 7 Secure the cables inside the drive with cable ties 8 Ground the pair cable shields and grounding wire at the grounding terminal SCR of the control unit 9 Connect the conductors to the appropriate terminals of the control unit See Default IO connection diagram on page 16 10 Wire the o...

Page 16: ...1 14 DI2 Not configured 15 DI3 Constant frequency speed selection 16 DI4 Start interlock 1 1 allow start 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Damper control 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Embedded fieldbus 29 B Embedded fieldbus EFB EIA 485 30 A 3...

Page 17: ...is 50 C 122 F at rated current The current is derated for 40 to 50 C 104 to 122 F The drive is suitable for use in a circuit capable of delivering not more than 100 000 rms symmetrical amperes 480 V maximum when protected by the UL fuses on page 12 The ampere rating is based on tests done according to the appropriate UL standard The cables located within the motor circuit must be rated for at leas...

Page 18: ...ectric shock current carrying parts and other components of the device should be examined and replaced if damaged The drive provides motor overload protection For the adjustments see the firmware manual For the drive overvoltage category and pollution degree see the hardware manual ...

Page 19: ... 1a 1b 2 2 1 IP21 2 1b 1a 3 IP55 PE L3 L2 L1 L3 L2 L1 TN S system IT system Corner grounded delta system C C Midpoint grounded delta system PE L3 L2 L1 See the hardware manual TT system PE L2 L3 L1 N N L3 L2 L1 1000 V DC 100 Mohm U1 V1 U1 W1 V1 W1 U1 PE V1 PE W1 PE ohm M 3 U1 V1 W1 PE ohm ...

Page 20: ... PE PE Input only UDC UDC L1 L2 L3 T1 U T2 V T3 W L1 L2 L3 PE PE PE PE U1 V1 W1 3 M Drive 6 6a 6b 6 L1 L2 L3 T1 U T2 V T3 W 1 7 N m 1 7 N m 1 7 N m 1 7 N m L1 L2 L3 UDC UDC T1 U T2 V T3 W 6 L1 L2 L3 T1 U T2 V T3 W 5 6 N m 2 9 N m 2 N m 3AXD50000048001 D ...

Page 21: ...21 F R8 F R6 R8 G R3 G R3 6 L1 L2 L3 34 N m T1 U T2 V T3 W 30 N m 9 8 N m 2 N m 8 R6 R8 2 6 5 8 0 5 0 6 N m 0 4 lbf ft 6 1 7 N m 1 2 lbf ft 4 ...

Page 22: ... 14 DI2 Not configured 15 DI3 Constant frequency speed selection 16 DI4 Start interlock 1 1 allow start 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Damper control 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Embedded fieldbus 29 B Embedded fieldbus EFB EIA 485 30 A 31...

Page 23: ...23 H R3 R6 R8 Declaration of Conformity EU R3 IP21 R3 IP55 2 1 2 1 2 N m 1 5 lbf ft R6 R8 IP21 R6 R8 IP55 1 2 2 N m 1 5 lbf ft 3 ...

Page 24: ...24 ...

Page 25: ...6 M8 5 16 R8 M8 5 16 4 1 2 3 UL Type 12 4 UL Type 12 UL Type 1 1a 1b 2 2 1 UL Type 1 2 1b 1a 3 UL Type 12 PE L3 L2 L1 L3 L2 L1 C PE L3 L2 L1 See the hardware manual PE L2 L3 L1 N N L3 L2 L1 TN S system IT system TT system Corner grounded delta system Midpoint grounded delta system C ...

Page 26: ...1 W1 V1 W1 U1 PE V1 PE W1 PE ohm M 3 U1 V1 W1 PE ohm 1 1 4a 4b 5 R3 R6 R8 UDC UDC L1 L2 L3 T1 U T2 V T3 W L1 L2 L3 PE PE PE PE U1 V1 W1 3 M Drive 6 6a L1 L2 L3 T1 U T2 V T3 W 1 7 N m 1 2 lbf ft 1 7 N m 1 2 lbf ft 6 L1 L2 UDC UDC L3 T1 U T2 V T3 W 3AXD50000048001 D ...

Page 27: ...3 L1 L2 L3 T1 U T2 V T3 W 5 6 N m 4 1 lbf ft 2 9 N m 2 1 lbf ft 6 L1 L2 UDC UDC L3 T1 U T2 V T3 W L1 L2 L3 T1 U T2 V T3 W 30 N m 22 5 lbf ft 6 9 8 N m 7 2 lbf ft L1 L2 UDC UDC L3 T1 U T2 V T3 W R8 7 R6 R8 0 5 0 6 N m 0 4 lbf ft 7 9 8 7 ...

Page 28: ...5 DI3 Constant frequency speed selection 16 DI4 Start interlock 1 1 allow start 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Damper control 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Embedded fieldbus 29 B Embedded fieldbus EFB EIA 485 30 A 31 DGND S4 TERM Terminatio...

Page 29: ...29 H R3 R6 R8 H R8 R3 UL Type 1 R3 UL Type 12 2 N m 1 5 lbf ft R6 UL Type 1 R6 UL Type 12 2 N m 1 5 lbf ft 1 2 2 1 1 2 3 R8 UL Type 12 2 N m 1 5 lbf ft ...

Page 30: ...30 ...

Page 31: ...ntacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the ...

Page 32: ...3AXD50000048001D Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3AXD50000048001 Rev D EN 2019 09 12 abb com drives ...

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