ABB ACF-NT Installation Instructions Manual Download

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ACF-NT, ACF-NT V0309

Multicomponent Analyzer Systems for Emission and Process Monitoring

Installation Instructions

42/23571 EN Rev. 5

Summary of Contents for ACF-NT

Page 1: ...ACF NT ACF NT V0309 Multicomponent Analyzer Systems for Emission and Process Monitoring Installation Instructions 42 23 571 EN Rev 5...

Page 2: ...ents 8 Gas Supply Requirements 9 Power Supply Requirements 10 Analyzer System Features Relevant for Installation 11 Items Delivered 12 Materials Needed for Installation not supplied 13 Chapter 2 Analy...

Page 3: ...3 572 EN These publications can be ordered from your authorized ABB representative or from ABB Automation GmbH Analytical Marketing Communication Telefax 49 0 69 7930 4566 E mail analytical mkt deapr...

Page 4: ...etc Observe the safety labels affixed to the analyzer system Safety Labels Affixed to the Analyzer System Consult Documentation Hot Surface Temperature 60 C Risk of Electric Shock National Regulation...

Page 5: ...ing with an Open Analyzer System The analyzer system must be disconnected from all power sources before being opened for any work All work on an analyzer system that is open and connected to power sho...

Page 6: ...conditions the FTIR spectrometer can be operated in complete safety Class 1 Laser Product see rating plate Do not open the spectrometer enclosure during normal operation no user serviceable parts insi...

Page 7: ...ases measured with the analyzer system are harmful to health Therefore the sample gas must not escape from the gas path during normal operation and maintenance works A seal integrity check of the anal...

Page 8: ...e humidity Year round average max 75 Short term max 95 Environmental Conditions Occasional slight condensation is permitted provided the analyzer system is turned on and the FTIR spectrometer is purge...

Page 9: ...gas for the oxygen analyzer pe 1100 100 hPa 1 1 0 1 bar 120 l h Span gas 5 n Propane C3H8 in N2 70 to 80 of measuring range accuracy 2 pe 1000 100 hPa 1 0 0 1 bar 80 to 120 l h O2 Analyzer 1 Zero gas...

Page 10: ...20 V AC 48 to 62 Hz max 5 A The service socket is located in the cabinet light E02 Function Rated Value F10 Power supply residual current operated circuit breakers 30 A 30 mA F10 1 UPS residual curren...

Page 11: ...Probe tube type 40 unheated 500 mm 1 kg 1000 mm 2 kg 1500 mm 3 kg 2000 mm 4 kg 2500 mm 5 kg Probe tube type 42 heated 1000 mm 8 kg 1500 mm 10 kg 2000 mm 12 kg Filter unit heated with protective case...

Page 12: ...1 Analyzer cabinet with all modules installed 1 Air purifier 1 FTIR controller Standard Equipment 1 set System documentation Qty Description 1 Gas sampling probe Type 40 unheated or Type 42 heated 1 H...

Page 13: ...e same as sample gas line Gas Lines Exhaust 1 Pipe 12 mm O D Drain Line Air conditioning unit Option 1 Tube 9 mm I D max 14 mm O D Input Wiring Input wiring 5 x 6 mm2 5 x AWG 8 If applicable uninterru...

Page 14: ...If there is shipping damage which points to improper handling file a damage claim with the shipper railway mail or freight carrier within seven days Make sure the enclosed accessories are not lost se...

Page 15: ...ive to the top of the cabinet when under tension see the illustration If this is not done the analyzer cabinet can be warped Remove the analyzer cabinet from the shipping box Do not remove the plastic...

Page 16: ...obe tube can be easily installed and removed Minimum distance x of the mounting flange from the wall as a function of the installation angle see Figure 1 Installation angle in 10 15 20 25 30 35 Minimu...

Page 17: ...and Filter Unit continued Figure 1 Mounting of Probe Protective Case with PFE2 Filter Unit X Figure 2 Probe Tube Type 40 L1 Length of the probe tube dimensions in mm G3 4 L1 16 12 6 17 2 Special Stee...

Page 18: ...line should never be run through walls where there is a possibility of subsequent closure with sealing compound this can damage the sample gas line should not be run in a conduit should not be locate...

Page 19: ...the system documentation Pay special attention to complete cleanliness when connecting the gas lines Gas inlets outlets fittings tubes and pipes must be free of dust and grease Heat the gas lines if t...

Page 20: ...ent with the instrument air by a ratio of approx 1 5 In spite of this condensation occurs when the water dew point of the mixture reaches the ambient temperature Do not connect the exhaust gas line wi...

Page 21: ...signal interference must be taken into consideration High leakage current 6 mA Connecting the Input Wiring Power supply requirements see page 10 Before connecting the power supply make sure the analy...

Page 22: ...ilter Air injector Aspirator pump module with Automatic purge gas and test gas control Flow pressure and temperature sensors Air Purifier Zero gas for spectrometer and oxygen analyzer Purge gas for th...

Page 23: ...Unit Option Purge Gas to Probe Instrument Air In System Controller AO2000 Heated Sample Gas Line Main Switch Main Switch Signals Cable Glands Power Supply Cable Glands UPS Power Supply Normal Power Su...

Page 24: ...2000 Dimensions in mm Section A B Main Switches Terminals RFI Filter MCBs with RCD Circuit Breaker Fuses Terminals Temperature Controller Power Supply 24VDC Terminals Catalyst Front Terminals Analog D...

Page 25: ...ion PVDF 4 6x1 Bulkhead Union SS316 6mm Bulkhead Union SS316 12mm external Vent FTIR Spectrometer Purge Gas Inlet Heated Sampling Cell ZrO2 Analysis Cabinet with CO2 Separator mounted close to Analysi...

Page 26: ...le Gland M25 Sample Cable 3x0 75 mm2 or 3xAWG16 Cable Gland M20 Cable Dia Range 5 10mm Connection via Terminal Box on site Heater Filter Unit E12 Cable 3x1 5 mm2 or 3xAWG16 Cable Gland M20 Cable Dia R...

Page 27: ...AN D06 X02 RxD TxD N 12 11 RxD TxD N RxD TxD P 13 14 15 16 Analyzer Cabinet ACF NT Meas Range 2 example Meas Range 1 example Remote Control Remote Diagnosis Analog Outputs 4 20 mA Load max 400 Ohm Opt...

Page 28: ...ct improvement and the right is reserved to modify the information contained herein without notice Printed in the Fed Rep of Germany 03 10 ABB 2010 42 23 571 EN Rev 5 ABB Automation GmbH Analytical St...