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ABB 500 Series, Builder'S Manual

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ABB 500 Series Builder'S Manual Download Page 4

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1/1 of 19” case .............................................................................. 48
Modules ........................................................................................ 51

Location of the connectors on rear side of RET 521.......................... 53

Modules ........................................................................................ 54

Location of the connectors on rear side for RED 521 ........................ 56

Modules ........................................................................................ 58

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Making the electrical connections ...................................................... 60

Connection to protective earth...................................................... 60
Make the electrical connections.................................................... 60
Connection of the CT circuits, X11 ............................................... 60
Connectors for voltage-, binary input- and output signals ............ 61
Identification of the labels on the relays and relay assemblies..... 65

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Installing the optical fibres ................................................................. 68
Configuring the 56/64 kbit data communication modules .................. 69

Configuring the fibre optical modem ............................................. 69
Configuring the short range fibre optical modem .......................... 71
Configuring the short range galvanic modem ............................... 75
Configure the interface modules for V.36, X.21 and RS530......... 76
Configuring the interface modules for G.703 co-directional.......... 77
Fault tracing .................................................................................. 78
Configuring the transceiver 21-15xx ............................................. 82
Configuring the transceiver 21-16xx ............................................. 85

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Screen connections ........................................................................... 90

Installing........................................................................................ 90

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SPA/IEC............................................................................................. 92
LON ................................................................................................... 93
Technical data ................................................................................... 94

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Data communication modules............................................................ 96

Technical data .............................................................................. 97

Summary of Contents for 500 Series

Page 1: ... Copyright 2004 ABB All rights reserved XLOGHU V JXLGH 500 series ERXW WKLV PDQXDO Document No 1MRK 500 058 MEN Issued September 2004 Revision A ...

Page 2: ...7 3523 57 6 1 7 17 5 676 2 285 86720 56 2167 17 6 72 1685 7 7 285 352 8 76 5 9 23 72 7 7 67 7 12 2 67 1 5 6 6 5 68 7 7 6 3266 7 7 7 5 0 620 5 1 6 7 1 7 6 352 8 7 1 7 6 1 250 7 21 352 8 7 QGXVWULDO 7 Industrial IT enabled products from ABB are the building blocks for greater productivity featuring all the tools necessary for lifecycle product support in consistent electronic form 0DQXIDFWXUHU ABB A...

Page 3: ...e terminal 9 Flush mounting 10 Semi flush mounting only single case 12 19 Panel rack mounting 15 Wall mounting 17 Side by side rack mounting 19 Side by side flush mounting 23 KDSWHU 7HUPLQDOV ZLWK D WHVW VZLWFK PRGXOH Test switches 28 Example of a typical test switch module with a test switch 29 DC switch 31 Test plug handle 31 Test switch modules for REL REB and REC 5xx 33 Test switch modules for...

Page 4: ... FDEOHV LQ WHUPLQDOV DQG FXELFOHV Installing the optical fibres 68 Configuring the 56 64 kbit data communication modules 69 Configuring the fibre optical modem 69 Configuring the short range fibre optical modem 71 Configuring the short range galvanic modem 75 Configure the interface modules for V 36 X 21 and RS530 76 Configuring the interface modules for G 703 co directional 77 Fault tracing 78 Co...

Page 5: ...sses 102 Ambient temperature 104 Earth connection 110 Electro static discharge 112 Examples of mounting in cubicles 113 Examples of terminal blocks and cables 117 Terminal blocks 117 Cables 117 KDSWHU XELFOH OD RXWV Example 1 120 Example 2 121 Example 3 122 Example 4 123 Example 5 124 Example 6 125 Example 7 126 Example 8 127 Example 9 128 ...

Page 6: ... RQWHQWV ...

Page 7: ...1 About this chapter KDSWHU QWURGXFWLRQ KDSWHU QWURGXFWLRQ ERXW WKLV FKDSWHU This chapter is an introduction to the Builder s guide ...

Page 8: ... of a terminal 6 Human System Interface is the control system of a station International Electrotechnical Commission LON Application Guideline 21 Local Operating Network 2 Object Linking and Embedding 23 OLE for Process Control 367 Parameter Setting Tool 6 Substation Automation 606 Substation Monitoring System 63 Strömberg Protection Aquisition Communication Protocol 697 Settings Visualization Too...

Page 9: ...t this chapter KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV ERXW WKLV FKDSWHU This chapter describes terminal dimensions and mounting alternatives ...

Page 10: ...4 Terminal sizes KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV 7HUPLQDO VL HV Three different case sizes are available for the 500 series terminals LJXUH RI 8 FDVH RI 8 FDVH DQG RI 8 FDVH ...

Page 11: ...LQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV 0RXQWLQJ DOWHUQDWLYHV The RE 500 cases can be mounted in several different ways they can also be combined with for example RHGS cases in the same assembly OXVK PRXQWLQJ VLQJOH FDVH xx02000694 vsd ...

Page 12: ...6 Mounting alternatives KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV 6HPL IOXVK PRXQWLQJ VLQJOH FDVH DOO PRXQWLQJ xx02000695 vsd xx02000693 vsd ...

Page 13: ...7 Mounting alternatives KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV LJXUH 5HJXLUHG IUHH VSDFH PP 7ZR WHUPLQDOV VLGH E VLGH 80 mm xx02000653 vsd 96000312 vsd ...

Page 14: ...8 Mounting alternatives KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV WHUPLQDO VLGH E VLGH ZLWK D 5 6 FDVH LJXUH RI 5 6 FDVH PRXQWHG WR D RI 8 FDVH xx02000652 vsd 19 ...

Page 15: ... kits are available 19 inch rack mounting kits 1 2 3 4 and 1 1 terminal width variants Side by side mounting kit Flush mounting kit Semi flush mounting kit Wall mounting kit 1RWH 2UGHULQJ LQIRUPDWLRQ 1RWH WKDW WKH PRXQWLQJ NLWV DQG GHWDLOV DUH QRW DXWRPDWLFDOO LQFOXGHG ZKHQ RX RUGHU WKH WHUPLQDO 7KH DUH DYDLODEOH DV RSWLRQV RQ WKH RUGHULQJ VKHHW 6LPSO RUGHU GHVLUHG GHWDLOV WKHUH 1RWH 2UGHULQJ LQIR...

Page 16: ...V Consisting of 4 fasteners and fixing screws see B in figure 4 sealing strip see C in figure 4 an instruction sheet 2SWLRQDO VHDOLQJ VWULS an additional sealing strip to achieve IP54 class The sealing strip is mounted between the front and the case frame Generally all the screws included in delivered mounting kits are of Torx type and a screwdriver of same type is needed Tx10 Tx15 Tx20 and Tx25 1...

Page 17: ...VLRQV DQG PRXQWLQJ DOWHUQDWLYHV LJXUH OXVK PRXQWLQJ GHWDLOV DQG GLPHQVLRQV 7DEOH XW RXW GLPHQVLRQV IRU IOXVK PRXQWLQJ VHH 6LQJOH FDVH VL H 6U x 1 2 of 19 210 1 mm 254 3 mm 6U x 3 4 of 19 322 4 mm 254 3 mm 6U x 1 1 of 19 434 7 mm 254 3 mm en02000676 vsd B C panel A ...

Page 18: ...i lated cases i e it extends 89 8 mm from the panel compared to flush mounting 0RXQWLQJ NLW GHWDLOV Consisting of 4 fasteners and fixing screws see 1 at figure 5 sealing strip for both sides of the distance frame see 3 and 4 at figure 5 distance frame see 2 at figure 5 an assembling instruction 2SWLRQDO VHDOLQJ VWULS an additional sealing strip to achieve IP54 class 1XPEHU HVFULSWLRQ C 4 10 mm D 1...

Page 19: ...trip is mounted between the front and the case frame LJXUH 6HPL IOXVK PRXQWLQJ GHWDLOV 1RWH 2UGHULQJ LQIRUPDWLRQ 7R DFKLHYH 3 FODVV SURWHFWLRQ DQ DGGLWLRQDO VHDOLQJ PXVW EH RUGHUHG ZKHQ RUGHULQJ WKH UHOD WHUPLQDO 7KH RUGHULQJ QXPEHU IRU WKLV RSWLRQ LV 0 W LV IDFWRU PRXQWHG PANEL 4 xx02000685 vsd 5 6 7 1 2 3 ...

Page 20: ...QJ DOWHUQDWLYHV LJXUH 6HPL IOXVK PRXQWLQJ GLPHQVLRQV 7DEOH 6HPL IOXVK PRXQWLQJ GLPHQVLRQV 7DEOH 2UGHULQJ D VHPL IOXVK PRXQWLQJ NLW 1XPEHU LPHQVLRQV F 106 5 mm G 97 6 mm without protective cover and 138 6 mm with protective cover 2UGHULQJ QXPEHU 1MRK 000 020 BS F G xx02000666 vsd ...

Page 21: ... 3 4 and 1 1 of 19 case can be mounted in a standard 19 cu bicle rack by using a correctly dimensioned mounting kit 0RXQWLQJ NLW GHWDLOV Consisting of 2 rack flanges which are reversable either to the left or right side of the cubicle see 1a and 1b at figure 7 8 fastening screws see 2 at figure 7 DVH VL H 2UGHULQJ QXPEHU 6U x 1 2 of 19 1MRK 000 020 AM 6U x 3 4 of 19 1MRK 000 020 AL 6U x 1 1 of 19 ...

Page 22: ...KHQ RUGHULQJ D WHUPLQDO 7DEOH 2UGHULQJ D VHSDUDWH PRXQWLQJ GHWDLO NLW 2UGHULQJ QXPEHU RQVLVW 1MRK 000 020 BR When ordering a terminal the accurate size of parts 1a and 1b are automaticly delivered DVH VL H 2UGHULQJ QXPEHU RQVLVW 1 2 of 19 1MRK 000 020 BB 1a suitable size of 1b 3 4 of 19 1MRK 000 020 BA 1a suitable size of 1b 1 1 of 19 1MRK 000 020 CA 2 x 1a xx02000686 vsd 1a 2 1b ...

Page 23: ...n a cubicle 0RXQWLQJ NLW GHWDLOV Consisting of 2 mounting bars see 4 in figure 8 2 terminal brackets see 6 in figure 8 8 screws see 2 in figure 8 4 bushings see 1 in figure 8 6 screws see 5 in figure 8 4 screws see 3 in figure 8 LJXUH DOO PRXQWLQJ GHWDLOV 3URWHFWLRQ FRYHU See figure 9 the terminal has been equipped with a rear protection cover 1 which is recommended for this type of assembly xx020...

Page 24: ...H WHUPLQDO See figure 10 To access the rear side of the terminal a free space of 80 mm is required on the side that opens 1 dismount the inner screws upper and lower on one side 2 dismount all three fixing screws on the opposite side from wall support The terminal can now be turned out for access to the connectors after removing any rear protection 1 xx02000696 vsd ...

Page 25: ... 19 When ordering a terminal 1 2 or 3 4 of 19 size together with a RTXP 24 test switch the test switch will be delivered mounted in an RHGS 6 case and mounted alongside the terminal Order the correct type of mounting kit according to the require ments of your application 0RXQWLQJ NLW GHWDLOV Consisting of 2 fixing plates see 1 in figure 11 8 fixing screws see 2 in figure 11 2 mounting brackets see...

Page 26: ...WDLOV VHULHV WHUPLQDO PRXQWHG ZLWK D 5 6 FDVH A 500 series terminal 3 4 of 19 mounted with a RHGS 6 case see figure 12 The RHGS 6 case can be used for mounting a test switch of type RTXP 24 It also has enough space for a terminal base of RX 2 type for mounting a DC switch or two trip relays of one seat size xx03000028 vsd 3 1 2 ...

Page 27: ...21 Mounting methods and mounting details KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV LJXUH VHULHV WHUPLQDO PRXQWHG ZLWK D 5 6 FDVH xx02000652 vsd 19 ...

Page 28: ... 1 8 7 5 6 3 4 2 2 2 1 xx02000692 vsd 1RWH 2UGHULQJ LQIRUPDWLRQ 6HSDUDWHO RUGHUHG PRXQWLQJ GHWDLO NLW IRU VLGH E VLGH PRXQWHG VHULHV WHUPLQDOV RU VHULHV WHUPLQDOV WRJHWKHU ZLWK 5 6 FDVHV PXVW EH FKRVHQ DFFRUGLQJ WR WKH PD LPXP VL H RI RI 2UGHULQJ QXPEHU HVFULSWLRQ 1MRK 000 020 Z 2 fixing plates 8 fixing screws and assembly instruction DVH VL H 2UGHULQJ QXPEHU 0RXQWLQJ EUDFNHWV 2UGHULQJ QXPEHU 6LGH...

Page 29: ...ed as flush mounting If your applica tion demands this type of installation it can be done by using the side by side mounting details kit in a panel cut out with a maximum size of 19 See figure 14 0RXQWLQJ GHWDLO NLW Consisting of 2 fixing plates 8 fixing screws 2 mounting angles an assembling instruction LJXUH 6LGH E VLGH IOXVK PRXQWLQJ 2UGHULQJ QXPEHU HVFULSWLRQ 1MRK 000 020 BR The correct size ...

Page 30: ...14 0 259 3 240 4 190 5 34 4 13 2 diam 6 4 6U x 3 4 of 19 326 7 259 3 352 8 190 5 34 4 13 2 6U x 1 1 of 19 438 7 259 3 465 1 190 5 34 4 13 2 B A C G D E F xx02000651 vsd 1RWH 2UGHULQJ LQIRUPDWLRQ LWK VLGH E VLGH IOXVK PRXQWLQJ LQVWDOODWLRQ RQO 3 FODVV FDQ EH DFKLHYHG 7R DFKLHYH 3 FODVV ZH UHFRPPHQG FDVH E FDVH IOXVK PRXQWLQJ 6HH VHFWLRQ IOXVK PRXQWLQJ ...

Page 31: ... GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV 7DEOH 2UGHULQJ D VHSDUDWH VLGH E VLGH PRXQWLQJ GHWDLO NLW 2UGHULQJ QXPEHU HVFULSWLRQ 1MRK 000 020 CA 1MRK 000 020 Z Mounting brackets and side by side mounting kit 2 fixing plates 8 fixing screws and an instruction sheet ...

Page 32: ...26 Mounting methods and mounting details KDSWHU 7HUPLQDO GLPHQVLRQV DQG PRXQWLQJ DOWHUQDWLYHV ...

Page 33: ...27 About this chapter KDSWHU 7HUPLQDOV ZLWK D WHVW VZLWFK PRGXOH KDSWHU 7HUPLQDOV ZLWK D WHVW VZLWFK PRGXOH ERXW WKLV FKDSWHU This chapter describes different test switch modules ...

Page 34: ... module mounted side by side and wired to the terminal When ordering a terminal with 1 1 the test switch will be delivered separately Order the correct type of mounting kit according to the re quirements of your application Consisting of a RHGS case including a RTXP 24 test switch and no other options are selected an empty two seat COMBIFLEX terminal base RX 2 is mounted in the lower part of the m...

Page 35: ... HPSW 5 WHUPLQDO EDVH PRXQWHG DPSOH RI D W SLFDO WHVW VZLWFK PRGXOH ZLWK D WHVW VZLWFK Example A test switch module with a test switch RTXP 24 and RX 2 terminal base with a DC switch mounted as an option see figure 17 8 8 8 7 5 6 3 4 2 7 5 6 7 5 6 3 4 2 3 4 2 1 1 1 2 1 1 1 8 7 5 6 3 4 2 2 2 1 xx02000692 vsd ...

Page 36: ...K PRGXOH LJXUH DPSOH RI D W SLFDO WHVW VZLWFK PRGXOH ZLWK D WHVW VZLWFK 1XPEHU HVFULSWLRQ 1 3 apparatus bars 12C Ordering no 2175 323 1 2 9 ADA 637 12 screws 3 RTXP 24 test switch 8 7 5 6 3 4 2 1 1 8 7 5 6 3 4 2 2 2 1 0 1 1 7 6 5 4 3 xx02000700 vsd 4 2 ...

Page 37: ...H The test switch RTXP 24 makes it possible to test relays in a fail safe way Inserting test plug handle RTXH 24 into the test switch automatically prepares for testing in proper sequence Blocked trip circuits short circuited CT s opened voltage circuits make the relay terminal available for secondary injection testing 4 Mounting plate kit for RTXP 24 Ordering no 1MRK 000 020 BT 5 Terminal base RX...

Page 38: ...32 Test switches KDSWHU 7HUPLQDOV ZLWK D WHVW VZLWFK PRGXOH LJXUH 7HVW SOXJ KDQGOH 57 LJXUH 7HVW VZLWFK 57 3 xx02000699 vsd xx02000698 vsd ...

Page 39: ...1 RTXP is equipped with a signal contact located on the top right hand housing This contact is for the signalling of test in progress which is very important especially during the test of differential protections The contact is wired with two 10 A terminal sockets LJXUH QWHUQDO HDUWKLQJ LJXUH WHUQDO HDUWKLQJ 29 A 1 B 30 A B 13 19 7 2 3 4 6 5 15 14 16 17 18 10 8 9 11 12 22 20 21 23 24 RK 926 315 BB...

Page 40: ... ZLWK D WHVW VZLWFK PRGXOH 7DEOH 2UGHULQJ D WHVW VZLWFK IRU 5 5 RU 5 2UGHULQJ QXPEHU HVFULSWLRQ 1MRK 000 371 CA Test switch module RTXP 24 in a RHGS case The ordering system will generate the correct switch according to your choice of internal or external earthing ...

Page 41: ...ordance with the circuit diagram of each terminal The conductors are dimensioned for connection to the adjacent rack The test switches for RET 521 always have internal star point earthing 7KH FRQWDFW FRQILJXUDWLRQ LQ WKH WHVW VZLWFK LQ DFFRUGDQFH WR 0 For AIM 7I 3U For AIM 8I 2U For AIM 9I 1U A 1 30 29 13 B A B 7 2 3 4 5 6 15 14 16 18 17 19 10 8 9 11 12 20 22 21 23 24 RK 926 315 BE B 29 A 1 30 A 1...

Page 42: ...on of three phase CT groups see figure 22 There are two alternatives for the choice of test switch modules LJXUH LWK H WHUQDO HDUWKLQJ 7DEOH 2UGHULQJ D WHVW VZLWFK IRU 5 2UGHULQJ QXPEHU HVFULSWLRQ 1MRK 000 371 EA For the first AIM module Test switch module RTXP 24 in a RHGS case Provides a DC switch as an available option 1MRK 000 371 EB For the second AIM module Test switch module RTXP 24 in a RH...

Page 43: ...us differential circuit which in Dis able position energizes the BLOCK input of RED 521 Then testing can be carried out in the following sequence Put switch in Disable position Insert ALL test handles Open trip paths for all breakers Put switch in Enable position Perform secondary tests on RED 521 Put switch in Disable position Close trip paths for all breakers Withdraw ALL test handles Make sure ...

Page 44: ... 5 FXELFOH DSSOLFDWLRQ 3 RED 521 with the following functions Two single phase differential zones i e ZA ZB ZA ZB bus interconnection open CT detection service values reading and event list LJXUH DPSOH RI FXELFOH FRQILJX UDWLRQ LJXUH 57 3 WHVW VZLWFKHV xx02000702 vsd 1 3 2 4 1 xx02000752 vsd ...

Page 45: ... kits 1MRK 000 020 BT 2 1 RX2H terminal base 5619 625 A 7 RX 4 terminal bases 5619 625 A 9 RXMS 1 RK 216 063 xx tripping relays 3 3 DC switches option RK 795 017 AA 1MRK 001 602 xx 18 RXMD 1 1MRK 001 602 xx Isolator replica relays for 16 feeders a and b contacts per each isolator is required 4 3 4U 19 racks with window 5284 1935 D or 1MRK 000 137 RA ...

Page 46: ...40 Test switch modules for RED 521 KDSWHU 7HUPLQDOV ZLWK D WHVW VZLWFK PRGXOH ...

Page 47: ...41 About this chapter KDSWHU 7HUPLQDO FRQQHFWRUV KDSWHU 7HUPLQDO FRQQHFWRUV ERXW WKLV FKDSWHU This chapter describes how to connect the terminal to a computer ...

Page 48: ...t connection cable opto 9 pole D sub see figure 26 is to be used to con nect a PC COM port to the optical contact on the left side of HMI The cable includes an optical contact an opto electrical converter and a shielded electrical cable with a standard 9 pole D sub contact This cable ensures a disturbance free and safe commu nication with the relay terminal en00000422 vsd E C 5HDG 5 9HU 4XLW QWHU ...

Page 49: ... the terminal KDSWHU 7HUPLQDO FRQQHFWRUV LJXUH 2SWR SROH FDEOH 7DEOH 2UGHULQJ D RSWR FDEOH LJXUH WHUPLQDO FRQQHFWHG WR D 3 2UGHULQJ QXPEHU HVFULSWLRQ 1MKC 950 001 2 Opto 9pole D sub cable xx03000027 vsd xx02000704 vsd ...

Page 50: ...5 5 RI FDVH The quantity and designation of connectors depends on the type and size of the terminal The rear cover plates are prepared with space for the maximum number of HW options for each case size and a factory mounted cover plate covers the unused cutouts HVLJQDWLRQV RI PRGXOHV DQG FRQQHFWRUV RQ RI FDVH en02000705 vsd FRONT VIEW ...

Page 51: ...WR FDVLQJ RI FDVLQJ TRM Transformer module No voltage transformers 0RGXOH URQW 5HDU Transformer Module 1 S1 X11 X12 Analog Digital conversion Module 1 S7 Main Processing Module S9 X13 X15 Power Supply Module S13 X18 2 S15 X20 X21 2 S17 X22 X23 3 S19 X24 X25 en02000709 vsd With TRM TRM for REL 551 No TRM X12 X11 REAR VIEW ...

Page 52: ...rs depends on the type and size of the terminal The rear cover plates have space for the maximum number of HW options for each case size and a factory mounted cover plate for unused cutouts HVLJQDWLRQ RI PRGXOHV DQG FRQQHFWRUV RQ D VL H FDVH 2SWLRQV 1 TRM and ADM 2 BIM BOM IOM and or MIM 3 BIM BOM IOM MIM or DCM en02000711 vsd FRONT VIEW ...

Page 53: ...VSRQGLQJ WR FDVLQJ RI FDVH en02000712 vsd With TRM TRM for REL 551 No TRM X12 X11 REAR VIEW TRM Transformer module No voltage transformers 0RGXOH URQW 5HDU Transformer module 1 S1 X11 X12 Analog Digital conversion Modl 1 S7 Main Processing Module S9 X13 X15 Power Supply Module S13 X18 2 S15 X20 X21 2 S17 X22 X23 ...

Page 54: ...rear cover plates have space for the maximum number of HW options for each case size and a factory installed cover plate on unused cutouts HVLJQDWLRQ RI PRGXOHV DQG FRQQHFWRUV RQ IXOO VL H FDVH 2 S19 X24 X25 2 S21 X26 X27 2 S23 X28 X29 2 S25 X30 X31 2 S27 X32 X33 3 S29 X34 X35 2SWLRQV 1 TRM and ADM 2 BIM BOM IOM and or MIM 3 BIM BOM IOM MIM or DCM 0RGXOH URQW 5HDU en02000713 vsd FRONT VIEW ...

Page 55: ...49 Location of the connectors on rear side for REL REB REC 5xx KDSWHU 7HUPLQDO FRQQHFWRUV en02000714 vsd With TRM No TRM X11 X12 REAR VIEW ...

Page 56: ... Module 1 TRM S2 X11 X12 Analog Digital conversion Module 1 ADM S8 Main Processing Module MPM S10 X13 X15 2 S12 X16 X17 2 S14 X18 X19 2 S16 X20 X21 2 S18 X22 X23 2 S20 X24 X25 2 S22 X26 X27 2 S24 X28 X29 2 S26 X30 X31 2 S28 X32 X33 2 S30 X34 X35 2 S32 X36 X37 2 S34 X38 X39 3 S36 X40 X41 Power Supply Module PSM S40 X44 2SWLRQV 1 TRM and ADM 2 BIM BOM IOM and or MIM 3 BIM BOM IOM MIM or DCM ...

Page 57: ...ternal fail alarm For case size 1 1x19 a version without binary I O s and increased output power is used An internal failure alarm output is avail able Main processing module MPM Module for overall application control All infor mation is processed or passed through this module such as configuration settings and communication Human machine interface LCD HMI The module consists of LED s a LCD push b...

Page 58: ...odule TRM Used for galvanic separation of voltage and or current process signals and the internal cir cuitry A D conversion module ADM Used for analog to digital conversion of analog process signals galvanically separated by the TRM Serial communication modules SCM Used for SPA LON IEC communication LED module LED HMI Module with 18 user configurable LEDs for indi cation purposes 0RGXOH HVFULSWLRQ...

Page 59: ...53 Location of the connectors on rear side of RET 521 KDSWHU 7HUPLQDO FRQQHFWRUV RFDWLRQ RI WKH FRQQHFWRUV RQ UHDU VLGH RI 5 7 P3 P7 P8 P9 P10 P11 P12 P14 P8 1 HMI FRONT VIEW xx03000043 vsd ...

Page 60: ...e P14 X141 2SWLRQV 1 BIM BOM IOM 2 BIM BOM IOM MIM 0RGXOH HVFULSWLRQ Backplane module Carries all internal signals between modules in a terminal Numerical module NUM Fits into the specific system slot in the back plane The module may carry a mezzanine card according to the PMC standard Power supply module PSM DC DC converter that supports the electron ics Supervision of all voltages is imple mente...

Page 61: ... for analog to digital conversion of ana log processing signals galvanically separated from the internal circuits Binary input module BIM Module with 16 optically isolated binary inputs Binary output module BOM Module with 24 single outputs or 12 double pole command outputs including supervision function Input and output module IOM Module with 8 optically isolated binary inputs 10 outputs and 2 fa...

Page 62: ... for RED 521 KDSWHU 7HUPLQDO FRQQHFWRUV RFDWLRQ RI WKH FRQQHFWRUV RQ UHDU VLGH IRU 5 LCD HMI FRONT VIEW P8 P12 P14 P8 1 P5 P1 P9 P10 P11 xx03000042 vsd X11 X51 X122 X141 X121 X91 X92 REAR VIEW X81 X82 X83 X84 X112 X111 X102 X101 xx03000041 vsd ...

Page 63: ... zone selection inputs for CT1 to CT6 P9 X91 X92 Empty not used P10 X101 X102 Empty not used P11 X111 X112 Binary output module trip outputs open CT outputs etc P12 X121 X122 DC DC converter module P14 X141 0RGXOH RFDWLRQ 5HDU Analog input module 1 CT1 to CT9 P1 X11 Analog input module 2 CT10 to CT18 P5 X51 Optical communication module P8 X81 X84 Binary input module general inputs and zone selecti...

Page 64: ...ectronics The module can provide up to 50W Supervi sion of all voltages is implemented The mod ule includes one relay output for the internal failure signal Human machine interface LCD HMI The module consists of LEDs an LCD push buttons and an optical connector for a front connected PC 0RGXOH HVFULSWLRQ Analog input module AIM Used for analog to digital conversion of ana log processing signals gal...

Page 65: ...59 About this chapter KDSWHU OHFWULFDO FRQQHFWLRQV KDSWHU OHFWULFDO FRQQHFWLRQV ERXW WKLV FKDSWHU This chapter describes the electrical connections ...

Page 66: ... and as short as possible The cop per bar should preferably run along a row of cubicles 0DNH WKH HOHFWULFDO FRQQHFWLRQV The wiring from the cubicle terminals to the 500 relay terminal must be made in accor dance with the established guidelines for this type of equipment see Installation guide 1MRK 500 005 MEN chapter 3 wiring of relay assemblies The wires from binary inputs and outputs and the aux...

Page 67: ...WKH HDUWKLQJ VFUHZ RQQHFWRUV IRU YROWDJH ELQDU LQSXW DQG RXWSXW VLJQDOV The connectors are of Phoenix COMBICON type The 18 pole male connectors are soldered to the module circuit boards see figure 29 1XPEHU HVFULSWLRQ 1 Weidmuller 12 pole connector DFK 6 12 2 Earthing screw 1 2 xx03000047 vsd ...

Page 68: ...int type and designed to be connected with flexible or rigid wire with cross section area from 0 5 to max 2 5 mm2 AWG 24 12 The wiring to the fe male connector should be made before plugging into the male connector see figure 30 LJXUH SROH IHPDOH 3KRHQL 7DEOH 2UGHULQJ D SROH IHPDOH 2UGHULQJ QXPEHU HVFULSWLRQ 1MKC 860 001 2 ABB Part number for Phoenix 18 pole female xx02000741 vsd xx02000742 vsd ...

Page 69: ...mm are connected to the same terminal additional ferrules must be used We recommend use of Phoenix ferrules Al Twin2 1 5 8 BK Bridge connectors are used for jump terminal points in a femal connector We recom mend use of the Phoenix crimping tool ZA3 for crimping LJXUH 3KRHQL IHUUXOHV 7ZLQ 1 xx01000050 vsd ...

Page 70: ...UXOHV 7ZLQ ULGJH FRQQHFWRUV LJXUH 3KRHQL FULPSLQJ WRRO 1XPEHU 2UGHULQJ QXPEHU HVFULSWLRQ 1 1MKC 840 003 4 ABB part number for Phoenix ferrules 1XPEHU 2UGHULQJ QXPEHU HVFULSWLRQ 2 1MKC 840 002 1 2 terminals 8 mm division 2 1MKC 840 002 4 3 terminals 5 8 mm division 2 1MKC 840 002 3 4 terminals 8 mm division xx0100051 vsd 1 2 xx02000744 vsd ...

Page 71: ...be used when touching the terminal and when modules are to be exchanged or inserted Informs that the equipment must be connected to protective earth before being energized Warning label placed on all apparatuses products which are used on voltages exceeding 50V ac 75V dc and where the degree of protec tion against ingression is lower than IP 20 Caution label This part of the manual should be caref...

Page 72: ...66 Making the electrical connections KDSWHU OHFWULFDO FRQQHFWLRQV ...

Page 73: ...FDO FDEOHV LQ WHUPLQDOV DQG FXELFOHV KDSWHU QVWDOODWLRQ RI WKH RSWLFDO FDEOHV LQ WHUPLQDOV DQG FXELFOHV ERXW WKLV FKDSWHU This chapter describes the installation of the optical cables in terminals and cubicle and how to configure modems and transceivers ...

Page 74: ... 7KH ILEUH RSWLFDO FDEOHV DUH YHU VHQVLWLYH WR KDQGOLQJ R QRW EHQG WRR VKDUSO 7KH PLQLPXP FXUYDWXUH UDGLXV LV FP IRU WKH SODVWLF ILEUH FDEOHV DQG FP IRU WKH JODVV ILEUH FDEOHV I FDEOH VWUDSV DUH XVHG WR IL WKH FDEOHV DSSO ZLWK ORRVH ILW OZD V KROG WKH FRQQHFWRU QHYHU WKH FDEOH ZKHQ FRQQHFWLQJ RU GLVFRQQHFWLQJ RSWLFDO ILEUHV R QRW WZLVW SXOO RU EHQG WKH ILEUH QYLVLEOH GDPDJH PD LQFUHDVH ILEUH DWWHQ...

Page 75: ...n 6 and 10 dB use either High or Low power setting For single mode fibres If the attenuation is higher than 5 dB use High power setting If the attenuation is between 0 and 5 dB use either High or Low power setting For optimal operation the optical communication modules in both terminals must be synchronized To achieve this one terminal acts as a Master and the other as a Slave This is set under RQ...

Page 76: ... Optical connector FC PC Optical wavelength 1300 nm Spectral bandwidth 30 0 nm Transmitter Tx LED Optical min output power S 22 dBm Receiver Rx Pin Diode Sensitivity for BER 0 1010 R 38 dBm Available power budget 16 dB 7HUPLQDO HTXLSPHQW DPSOH DPSOH Available power budget S_R 16 dB 16 dB Equipment margin Included Included Type of optical connectors FC PC for single mode 7HUPLQDO ER Patch panel con...

Page 77: ... the cover plate can be removed by pulling the middle of the cover plate LJXUH 6HWWLQJ DQG LQGLFDWLRQV IRU WKH VKRUW UDQJH RSWLFDO PRGHP Av cable length between splices 3 0 km Average number of splices 0 33 splice km 0 027 dB km 0 027 dB km Number of repair splices 0 10 splice km 0 008 dB km 0 008 dB km Fibre margin 0 010 dB km 0 010dB km Total fibre attenuation per km 0 265 dB km 0 385 dB km Maxi...

Page 78: ... 2 and 2 0 marked 1MRK001471 BA and 1MRK 001 370 DA delivered with version 2 3 and higher marked 1MRK001471 DA The difference between these two is that the transmitted and re ceived signals are inverted in relation to one another When a terminal of version 1 1 1 2 or 2 0 is to communicate with a terminal of version 2 3 or higher it is necessary that the jumper is changed to 1 MRK 001 370 BA in the...

Page 79: ... not possible On JTAG ISP there shall be no jumpers inserted LJXUH 0XOWLSOH HG OLQN VKRUW UDQJH ILEUH RSWLFDO FRQQHFWLRQ LJXUH XPSHU ORFDWLRQ RQ VKRUW UDQJH RSWLFDO PRGHP 1RWH KHQ XVLQJ WKH VHW XS LQ ILJXUH RQO DW RQH HQG DQG IRU H DPSOH D GLUHFW FRQ QHFWLRQ DW WKH RWKHU HQG D VKRUW UDQJH ILEUH RSWLFDO PRGHP DFFRUGLQJ WR 05 PXVW EH XVHG 1 Delivered with version 1 1 1 2 and 2 0 2 Delivered with ver...

Page 80: ...n of the LED s is explained in table 37 7DEOH QGLFDWLRQV 1RWH 3XOO RXW WKH PRGHP RQO DQG QRW WKH ZKROH GRXEOH VL H XUR FDUG IWHU WKH MXPSHU VHW WLQJV KDYH EHHQ FKDQJHG SXW HYHU WKLQJ EDFN LQ UHYHUVH RUGHU 1RWH OO HOHFWURQLFV DUH VHQVLWLYH WR HOHFWURVWDWLF GLVFKDUJH 3URSHU DFWLRQ PXVW EH WDNHQ DW WKH ZRUN SODFH WR DYRLG HOHFWURVWDWLF GLVFKDUJH LVFRQQHFW RORU SODQDWLRQ RTS Yellow Request to send CTS...

Page 81: ...HP Only switch 1 and 2 are used on the DIP switch The function is dependant on the set ting of the timing signal see table 38 In normal operation switch 1 is set in ON position at one end of the communication channel and switch 2 is set ON at the other end The rest of the switches are set to OFF 7DEOH 6HWWLQJ RI WLPLQJ VLJQDO There are also LEDs for the supervision of the communication channel tha...

Page 82: ...ontrary to the 37 pin DSUB listed in the standard The pin lay out is shown in figure 38 and pin designations are explained in table 38 LJXUH 68 FRQQHFWRUV SODQDWLRQ DCD Detection of carrier signal TD Transmitted data RD Received data not for V 36 8 GND 7 6 RCLK 5 4 RXD A 3 2 TXD A 1 SCREEN 15 14 RCLK B 13 12 RXD B 11 10 TXD B 9 15 pin DSUB X 21 25 pin DSUB 13 12 TCLK DCE B 11 TCLK DTE B 10 9 RCLK ...

Page 83: ...gs that can be made on a DIP switch located behind the cover around the line con nector at the back of the terminal according to figure 39 After the connector has been disconnected if attached the cover plate can be removed just by pulling at the middle of the cover plate No settings are located on the circuit board HVLJQDWLRQ SODQDWLRQ A Designations of terminals according to ITU CCITT EIA etc B ...

Page 84: ...ipment If used in back to back operation switch 1 is set in ON position at one end and in OFF position at the other end The rest of the switches shall be set to OFF There are also LEDs for supervision of the communication channel that can be seen when the cover around the fibre optic connectors is removed These LED s are located below the DIP switch The function of the LED s isexplained in table 4...

Page 85: ...f remote terminal during maintenance etc can cause COMFAIL RPIDLO IXQFWLRQ LJXUH RPIDLO WULJJHULQJ The 200 ms alarm dropout delay is for example required as hysteresis for terminals with reserve overcurrent REL 551 or distance reserve function REL 561 if the differ ential function is blocked by communication delays and interruptions etc The communication failure signal COMFAIL depends on the follo...

Page 86: ...rs to the syn chronized counters 0 39999 µs in each terminal The clock is independent of the real time clock in the terminal 6 Differential clock drift 0 ms Unacceptable drift of the internal differ ential clock in the slave terminal com pared to the internal differential clock in the master terminal slave master slave 7 Communication channel loop delay instantaneous 0 ms Checks if the loop time s...

Page 87: ...tial clocks synchronization If 50 time synchronization messages included with every 8 line differential function message are not correctly received 8 x 5 ms x 50 2000 ms COMFAIL will be triggered If more than 750 synchronization messages are not correctly received a re synchronization of the internal differential clock will be made For non consec utive interruptions an integration algorithm prolon...

Page 88: ...ts for short medium and long interrup tions presented on the HMI are based on measurements of timing from the real time clock which are made independently in each terminal These measurements are also independent from the internal differential clock The measurements presented on the front HMI are not connected to COMFAIL or by indications of channel delay exceeding 12 ms since the delay is not a ch...

Page 89: ...TC Both TD and RD are con trolled from TTC LJXUH RQQHFWLRQ EHWZHHQ WUDQVFHLYHU DQG FRPPXQLFDWLRQ HTXLSPHQW The transceiver is set according to table 44 7UDQVFHLYHU Pin No V 35 V 36 Comm eq Signal No A B A B Signal No Direction TD 103 P S 4 22 RD 104 Comm eq Transceiver RD 104 R T 6 24 TD 103 Transceiver Comm eq TTC 113 U W 17 35 RC 115 Comm eq Transceiver Tranceiver Communication equipment RD A RD...

Page 90: ...n be made either from RC or TC but not from both Both TD and RD are controlled from TTC 6ZLWFK MXPSHU 6HWWLQJ LYHV S1 Middle position V 35 S1 Bottom position V 36 S2 9 64 kbit s S3 Middle position External clock S4 Has no influence on operation 7UDQVFHLYHU Pin No V 35 V 36 Comm eq Signal No A B A B Signal No Direction TD 103 P S 4 22 RD 104 Comm eq Transceiver RD 104 R T 6 24 TD 103 Transceiver Co...

Page 91: ...QJV RQILJXULQJ WKH WUDQVFHLYHU For setting jumpers follow the instructions in the document delivered with the trans ceiver where 1 is the selection between either RC or TC 6ZLWFK MXPSHU 6HWWLQJ LYHV S1 Middle position V 35 S1 Bottom position V 36 S2 9 64 kbit s S3 Middle position External clock S4 Has no influence on operation Tranceiver Communication equipment RD A RD B TD A TD B RC A RC B TC A T...

Page 92: ...e connected to communication equipment that acts as a DCE RSHUDWLRQ The connection is made according to table 47 7DEOH RQQHFWLRQV Figure 43 shows the connection LJXUH RQQHFWLRQ EHWZHHQ WUDQVFHLYHU DQG FRPPXQLFDWLRQ HTXLSPHQW Set transceiver according to table 48 7UDQVFHLYHU RPP HT Pin No Signal A B Signal Direction T 2 9 T Comm eq Transceiver R 4 11 R Transceiver Comm eq S 6 13 S Comm eq Transceiv...

Page 93: ...ng to DCE operation for both transceiver and communication equipment LJXUH RQQHFWLRQ EHWZHHQ 7UDQVFHLYHU DQG RPPXQLFDWLRQ HTXLSPHQW 6ZLWFK MXPSHU 6HWWLQJ LYHV S2 S3 S4 S15 S16 Jumpers downwards DTE S6 Second position from bottom X 21 S11 9 64 kbit s S14 Jumper at middle position External clock S13 Has no influence on operation 7UDQVFHLYHU RPP HT Signal Pin1 Signal Direction TX 1 2 RX Comm eq Trans...

Page 94: ...et transceiver according to table 50 7DEOH 6HWWLQJV 6ZLWFK MXPSHU 6HWWLQJ S5 G 703 co con balanced Nx64 kbps S6 Co directional S7 Has no influence on operation S8 Has no influence on operation S9 Has no influence on operation S11 9 64 kbit s S14 timing source External clock S14 sync No jumper S13 Has no influence on operation ...

Page 95: ...89 About this chapter KDSWHU 0DNLQJ WKH VFUHHQ FRQQHFWLRQ KDSWHU 0DNLQJ WKH VFUHHQ FRQQHFWLRQ ERXW WKLV FKDSWHU This chapter describes how to connect the screen cables ...

Page 96: ...DWLRQ FDEOH LQVWDOODWLRQ 1XPEHU HVFULSWLRQ 1 Relay terminal 2 Use insulation tape for the inner shield to prevent contact with the protective earth 3 External equipment 4 Protective earth screw 5 Make sure that cases are properly earthed with as short as possible connection to e g earthed cubicle frame 6 G 703 10 m between earth points V36 V11 X21 X27 100 m between earth points en03000089 vsd Rx T...

Page 97: ...91 About this chapter KDSWHU QVWDOODWLRQ RI RSWLFDO FDEOHV KDSWHU QVWDOODWLRQ RI RSWLFDO FDEOHV ERXW WKLV FKDSWHU This chapter describes the connection of optical cables ...

Page 98: ...essing module One of the following conection options is available for serial com munication two plastic fibre cables Rx Tx or two glass fibre cables Rx Tx or galvanic RS485 The type of connection is chosen when ordering the terminal 1RWH 3D VSHFLDO DWWHQWLRQ WR WKH LQVWUXFWLRQV FRQFHUQLQJ WKH KDQGOLQJ FRQQHFWLRQ HWF RI WKH RSWLFDO ILEUH FDEOHV ...

Page 99: ...le for serial communication two plastic fibre cables Rx Tx or two glass fibre cables Rx Tx The type of connection is chosen when ordering the terminal The incoming optical fibre is connected to the Rx receiver input and the outgoing opti cal fibre to the Tx transmitter output 1RWH 3D VSHFLDO DWWHQWLRQ WR WKH LQVWUXFWLRQV FRQFHUQLQJ WKH KDQGOLQJ FRQQHFWLRQ HWF RI WKH RSWLFDO ILEUH FDEOHV ...

Page 100: ...FDO ILEUH FRQQHFWRU ODVV ILEUH 3ODVWLF ILEUH Cable connector ST connector HFBR Snap in connector Fibre diameter 62 5 125 µm 50 125 µm 1 mm Max cable length 1000 m 25 m Cable connector Phoenix MSTB 2 5 6 ST 5 08 1757051 Cable dimension SSTP according to EIA Standard RS485 Max cable length 100 m RPPXQLFDWLRQ LEUH FRQQHFWLRQ LON Plastic HFBR snap in connector ST glass bayonet ...

Page 101: ...95 About this chapter KDSWHU DWD FRPPXQLFDWLRQ PRGXOHV KDSWHU DWD FRPPXQLFDWLRQ PRGXOHV ERXW WKLV FKDSWHU This chapter describes the data communication modules ...

Page 102: ...so be used at 56 kbit s The galvanic data communication module DCM G 703 according to G 703 is not rec ommended for distances above 10 m Special attention must be paid to avoid problems due to noise interference This module is designed only for 64 kbit s operation The short range galvanic module DCM SGM can be used for communication over gal vanic pilot wires and can operate over distances of up t...

Page 103: ... 25 pins RS 530 RS422 Contra directional EIA D sub 25 pins G 703 Co directional ITU CCITT Screw XQFWLRQ 9DOXH Data transmission synchronous full duplex 56 or 64 kbit s For G703 only 64 kbit s Transmission type Data transmission Synchronous full duplex Transmission rate 64 kbit s 256 kBaud code transparent Clock source Internal or derived from received signal Range 3 km Line interface Balanced symm...

Page 104: ...BB specific ABB specific Data transmission Synchronous full duplex Synchronous full duplex Transmission rate 64 kbit s 64 kbit s Clock source Internal or derived from received signal Internal or derived from received signal a depending on optical budget calculation see example in Application manual for REC 561 Data transmission Synchronous full duplex Transmission rate 64 kbit s Clock source Inter...

Page 105: ...99 About this chapter KDSWHU 0RXQWLQJ LQ FXELFOHV KDSWHU 0RXQWLQJ LQ FXELFOHV ERXW WKLV FKDSWHU This chapter describes the mounting of units in cubicles ...

Page 106: ...ke protection of the cubicle should follow the standard IEEE 693 draft 5 HJUHHV RI SURWHFWLRQ The IEC 60 529 describes standard degrees of protection provided by enclosures IP code that a product is designed to provide when properly installed GHQWLILFDWLRQ H DPSOHV XVLQJ WKH 3 FRGH The explanation of the Alpha numeric IP code system can be illustrated as shown in figure 46 LJXUH SODQDWLRQ RI WKH O...

Page 107: ... condensation Normal cubicles are designed and fitted for indoor use in a dry environment or at a reasonable humidity and air pollution level RPSRQHQW LJXUHV HVFULSWLRQ 2 Protected against ingress of solid objects greater than 12 mm in diameter First identificaion number 4 Protected against ingress of solid objects greater than 1 mm in diameter 5 Protected against dust 1 Protected against ingress ...

Page 108: ...also highly dependent on the type of equipment involved and its location in the cabinet Equipment placed to ensure free air circulation around a heat source can be expected to emit more heat for the same increase in temperature than equipment which is not so well situated Expected power losses at certain permissible temperature rises can also only be given as guidelines as shown in figure 49 figur...

Page 109: ...H 3 VHDOHG FXELFOH 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 en04000321 vsd 0 Power losses W Temperature rise K IP41 43 filter Top level IP41 43 filter Middle level IP41 43 filter Bottom level 34 36 38 200 300 400 500 600 700 5 10 15 20 25 30 en04000322 vsd 0 Power losses W Temperature rise K IP54 Top level IP54 Middle level IP54 Bottom level 35 200 300 400 500 600 40 45 ...

Page 110: ...issible values and the temperature rise will be less than 15 C With the maximum permissible room ambient temperature corresponding to 55 C the permissable relay ambient tempera ture could be 40 C If the room temperature is higher it is necessary to keep the increase less than 15 C This can be acheieved either by mounting the equipment in several cubicles or cases in order to reduce the supplied po...

Page 111: ...QWHG DW WKH IURQW RI D FXELFOH 1 Take the calculated temperature increase within the case 2 Add the temperature increase of the air in the cubicle 3 Calculate the total temperature increase in the case in relation to room temperature 5HOD LQJ HTXLSPHQW LQ FXELFOH Table 60 states the recommended values of permissible power losses of relaying equip ment mounted in the D plane hinged frame or front p...

Page 112: ... 5 6 DQG 5 FDVHV PH is the total power loss of the relay in the case KS is the thermal resistance of the cubicle for the cubicles according to table 60 PS is the total power loss in the cubicle DVH W S RHGS 6 2 50 6 RHGS 1 50 10 RHGS 0 90 17 RHGX 2 50 6 RHGX 1 80 8 RHGX 1 40 11 RHGX 0 90 17 RHGX 0 65 23 ...

Page 113: ...HQW IUDPHV ZLWK 8 VSDFH EHWZHHQ HDFK IUDPH 7RWDOO LQ FXELFOH 6 8 HTXLSPHQW IUDPH FXELFOH DPSOH RI FXELFOH ORFDWLRQ Freestanding Cubicle A1 Sealed cubicle 17 28 170 170 W 0 09 A2 Tropical design3 A3 Ventilated design5 25 40 250 170 W 0 06 Mounted on the side of one cubi cle with approx the same power losses4 B1 Sealed cubicle 13 21 130 130 W 0 12 B2 Tropical design3 130 W B3 Ventilated design5 22 3...

Page 114: ...so applicable to locations where the cubicle is located back to back or close to a wall with a distance of approximately 50 mm between the back of the cubicle and the wall 5 Self ventilated design according to figure 52 6HOI YHQWLODWHG GHVLJQ RI WKH FXELFOH LJXUH 6HOI YHQWLODWHG GHVLJQ RI WKH FXELFOH Where 1 is raised roof The roof plate is raised 20 mm to provide an outlet for heated air 2 is tri...

Page 115: ...he temperature increase should be calculated when designing the layout of relaying equipment This is done by adding the power losses at rated voltage for all the relays in the cubicle that are simultaneously energized including auxiliary relays and comparing the calculated values with those in table 60 Normally it is sufficient to calculate with only the power losses of the auxiliary voltage suppl...

Page 116: ...r shall be selected according to the maximum power supply or a minimum cross section area of 1 5 mm2 LJXUH TXLSPHQW ODEHO PDUNLQJ WKH FRQQHFWLRQ SRLQW IRU SURWHFWLYH HDUWK For a cubicle with a hinged frame the frame shall be earthed to the cubicle frame with two green yellow wires each with a minimum cross section area of 6 mm2 One of the wires shall be mounted at the top and the other to the bott...

Page 117: ...side by side the earthing bars shall be joined together with joining pieces see figure 57 The earthing bar is then connected to an earth grid or equivalent in the plant LJXUH XELFOHV PRXQWHG VLGH E VLGH ZLWK KRUL RQWDO HDUWKLQJ EDUV LJXUH 9HUWLFDO HDUWKLQJ EDU LJXUH RUL RQWDO HDUWKLQJ EDU ...

Page 118: ... connected to protective earth shall al ways be used in order to minimize the risk of ESD damage to the equipment The end user of the cubicle has to be aware that the cubicle contains ESD sensitive equipment A warning label is therefor attached to the cubicle before delivery see figure 58 LJXUH 6 ODEHO ZLWK ZULWWHQ H SODQDWLRQ ...

Page 119: ... DPSOHV RI PRXQWLQJ LQ FXELFOHV LJXUH 0RXQWLQJ LQWR FXELFOH 1XPEHU HVFULSWLRQ 1 A star coupler RER xxx with 19 mounting 2 A 1 2 of 19 500 series terminal joined together with a REF 5xx terminal from ABB Finland 3 A 3 4 of 19 500 series terminal 1 2 3 xx03000044 vsd ...

Page 120: ...XQWLQJ LQ FXELFOHV xx02000746 jpg LJXUH URQW YLHZ RI WZR RI WHUPLQDOV PRXQWHG ZLWK PRXQWLQJ GHWDLOV IRU UDFN PRXQWLQJ LJXUH 5HDU YLHZ RI WZR RI WHUPLQDOV 3 2 1 1XPEHU HVFULSWLRQ 1 SPA connectors IEC 60870 5 103 2 LON connectors 3 LON communication ...

Page 121: ...115 Examples of mounting in cubicles KDSWHU 0RXQWLQJ LQ FXELFOHV xx02000748 jpg LJXUH 7HUPLQDO FDELQHW LJXUH LULQJ IURP WKH WHUPLQDO FRQQHFWRUV 1 xx03000046 vsd ...

Page 122: ...16 Examples of mounting in cubicles KDSWHU 0RXQWLQJ LQ FXELFOHV LJXUH 7KH ZLULQJ WR FXELFOH WHUPLQDOV 1XPEHU HVFULSWLRQ 1 The earth cable to earthed frame should be as short as possible fl xx02000750 vsd ...

Page 123: ...t UK16 used for main DC circuits 7DEOH VVHPEOLQJ GDWD IRU WHUPLQDO EORFNV DEOHV 7DEOH 7HFKQLFDO GDWD IRU FDEOHV VVHPEOLQJ GDWD 857 857 6 1 8 07 3 3 8 Connectable conductor area according to IEC 228 class 5 mm2 0 5 6 0 5 10 0 2 4 0 5 10 Rated current according to IEC228 class 5 A 41 57 16 57 Rated voltage AC V 400 500 800 800 Dimensions H x L x W on top hat rail 35 x 15 51 x 91 x 8 2 66 x 61x 8 2 6...

Page 124: ... cables KDSWHU 0RXQWLQJ LQ FXELFOHV Temperature index 70 C Material Cu tinned multi stranded flexible conductor according to IEC 228 class 5 with PVC Type TI 1 insulation Color Grey GY or Green Yellow GNYE for protective earth conductors ...

Page 125: ...119 About this chapter KDSWHU XELFOH OD RXWV KDSWHU XELFOH OD RXWV ERXW WKLV FKDSWHU This chapter shows examples of typical cubicle layouts ...

Page 126: ...k directional earth fault protection remote communication test switch 1 Control terminal REx 5xx including breaker failure protection for the middle breaker 1 Back up panel for 3 breaker 2 RAICA Breaker failure relays 5 RXMS 1 Tripping relays 5 SPER 1C1 Trip circuit supervision 3 sets of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping...

Page 127: ...fault protection remote communication test switch 2 Control terminals REx 5xx including breaker failure protection for the middle breaker 1 Back up panel for 3 breaker 1 RAICA Breaker failure relay 4 RXMS 1 Tripping relays 4 SPER 1C1 Trip circuit supervision 3 sets of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circuit...

Page 128: ... Transformer differential protection RET 521 with 2 windings 4 RXMS 1 Tripping relays 4 SPER 1C1 Trip circuit supervision 4 set s of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circuit superv MCB ABB S REx 5xx Control and BFR terminal Breaker 1 REx 5xx Control and BFR terminal Breaker 2 REx 5xx Control and BFR terminal...

Page 129: ...h fault protection remote communication test switch 1 Control terminal REx 5xx including breaker failure protection for the middle breaker 1 Back up panel for 3 breaker 2 RAICA Breaker failure relays 5 RXMS 1 Tripping relay 5 SPER 1C1 Trip circuit supervision 3 sets of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circui...

Page 130: ...rential relay RED 521 up to 18 bays 8 RXMS 1 Tripping relays 4 sets of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circuit MCB ABB S en04000346 vsd RED 521 Bus diff relay 2 zones Ph L1 RED 521 Bus diff relay 2 zones Ph L2 RED 521 Bus diff relay 2 zones Ph L3 ...

Page 131: ...h onto fault logic power swing blocking autorecloser 3 phase synchrocheck directional earth fault protection remote communication test switch 1 Back up panel for 1 feeder 1 RAICA Breaker failure relay 2 RXMS 1 Tripping relays 2 SPER 1C1 Trip circuit supervision 1 set of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circu...

Page 132: ...gic power swing blocking autorecloser 3 phase synchrocheck directional earth fault protection remote communication test switch 1 Back up panel for 2 feeder 2 RAICA Breaker failure relays 4 RXMS 1 Tripping relays 4 SPER 1C1 Trip circuit supervision 2 sets of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circuit superv MCB...

Page 133: ...r failure protection 1 Transformer differential protection RET 521 with 2 windings 1 Back up panel 2 RXMS 1 Tripping relays 2 SPER 1C1 Trip circuit supervision 2 sets of Micro Circuit Breakers 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circuit superv MCB ABB S REC 500 Control and BFR terminal M 0 1 en04000349 vsd RET 521 Transformer diff pr...

Page 134: ...CT s REB 101 max 12 lines 1 Back up panel 3 4 or 5 RXMS 1 Tripping relays 1 RXMVB 2 Lock out relay 3 4 or 5 SPER 1C1 Trip circuit supervision 2 sets of Micro Circuit Breakers 3 4 or 5 sets of auxiliary CT s mounted in the rear 1 5 9 13 17 21 25 29 33 37 41 43 HINGED FRAME MP U MODULE POSITION S 44 5mm 700 Tripping relays Trip circuit superv MCB ABB S REx 5xx Control M 1 en04000350 vsd REB 101 Bus ...

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