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14 

 
 

3.

 

Unpacking and Assembly 

 
 
UNPACKING 
  
Your Saw has been shipped from our factory thoroughly inspected. 
The Saw has been aligned and adjusted and is ready for work. 
 
Package Contents 
 
Packed into your container, you will find: 
 
1 x Abaco SITE SAW MOD S-1 
1 x Water Recycling Pump (installed) 
1 x Pump Guard/ Water Filter (installed) 
1 x Cutting Guide 
1 x Spanner 
1 x Allen Key 6mm 
2 x Legs with Wheels 
2 x Legs 
4 x Knob Screws for Legs 
1 x Water Tray Drain Plug 
1 x Overflow Drain Valve 
2 x Support/ Stop Arms 
1 x Side Table with 2 legs 
 
 
Assembly 
 
 
THE SITE SAW MOD S1 COMES STANDARD WITH THE EUROPEAN POWER PLUG.  
 
 

1.

 

Alternately this power plug has been removed. Ensure that the correct 
plug is fitted to the power cable. Check with your local authorized service 
center for more information. 

 

2.

 

Ensure that the Saw is placed on level ground. 

 

3.

 

Screw the 4 legs onto the water tray of the Saw using the 4 knob screws 
provided, ensuring that the legs with wheels are at the motor’s beginning 
position end (closest to the water pump). 

 

4.

 

Fit the support/stop arms into the desired position on the off cut side of 
the Saw by slotting over the tension bar and tightening. 

 

5.

 

Screw the side table legs on to the side table. Adjust the height of the 
table using a spirit level to ensure that the side table and working table 
are level.  

 

6.

 

Loosen the “Travel Lock” on the chrome bars before use. 

 
 
 
 

Summary of Contents for S1

Page 1: ......

Page 2: ...struction Manual and Safety Instructions READ THIS MANUAL BEFORE USING THE SAW Contents Safety pg 3 Product Specifications pg 8 Unpacking and Assembly pg 14 Operation pg 18 Clean Up pg 21 Maintenance pg 21 Troubleshooting pg 22 ...

Page 3: ...essage will be preceded by one of the following 3 three words that identify the severity of the message Definitions of Signal Words DANGER Not following instructions WILL lead to DEATH or SERIOUS INJURY WARNING Not following instructions COULD lead to DEATH or SERIOUS INJURY CAUTION Not following instructions CAN lead to injury Damage Prevention and Important Messages A Damage Prevention Message i...

Page 4: ...working order at all times Keep work area clean Cluttered areas invite injuries Clear all work areas of unnecessary tools debris etc Do not use in dangerous environments Do not use the Saw in wet locations or expose it to rain Always ensure that the work area has plenty of light Keep children and visitors away All visitors and children should be kept a safe distance from the work area Do not force...

Page 5: ...s pumps etc Check for damaged parts Before using the Saw check for damaged parts A guard or any other part that is damaged should be carefully checked to determine if it will operate properly and perform its intended function Always check moving parts for proper alignment or binding Check for broken parts and mountings and all other conditions that may affect the operation of the Saw A guard or an...

Page 6: ... severe injury or burns Electrical Requirements and Grounding Instructions In order to prevent potential electrical shock and injury the following electrical safety precautions should be followed at all times In case of a malfunction or breakdown grounding provides a path of least resistance for an electric current to reduce the risk of electric shock This Saw is equipped with an electric cord hav...

Page 7: ...rstood or if in doubt as to whether the Saw is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the Saw s plug Repair or replace a damaged or worn cord immediately To reduce the risk of electrocution keep all connections dry and off the ground ...

Page 8: ...rful 3HP motor and a thermal protective overload Model MOD S1 USA Mod MOD S1 Aus Mod Power 3HP 2 2KW Voltage 220V 240V Hertz Cycle 60 50 Full Load Amps 14 4 13 Motor RPM 3400 2800 Switch Contains Thermal Circuit Breaker Inches Millimeters Blade Capacity 10 x 12 x 14 250 x 300 x 350 Arbor Size 1 25 4 Depth of Cut at 90 2 x 3 x 4 50 x 75 x 100 Length of Cut 47 1193 Cutting Table 48 x 19 1219 x 482 S...

Page 9: ... 02 003 Washer Ø8 x Ø19 x1 5 06 004 Leveling Guide 01 005 Cap Screw M6 x 15 05 006 Roller Table Frame 01 007 Roller Bearing 10 008 Plastic Roller 05 009 Bearing 6000z 10 010 Circlip Ø10 10 011 Roller Shaft 05 012 Al Washer Ø10 x Ø16 x 0 8 05 013 Roller Spring 05 014 M8 Knob 11 015 Locking Bracket 02 016 Extension Leg 02 017 Plastic Cap 40mm 10 ...

Page 10: ...10 005 018 019 020 022 023 024 025 027 028 029 030 031 032 027 030 034 035 036 038 039 042 043 044 045 046 043 047 048 052 053 054 055 056 057 034 062 063 064 065 066 034 067 068 069 076 077 078 026 037 ...

Page 11: ...or Plate 01 045 Counter Sunk Cap Screw M10 x 20 02 046 Motor 2 2 KW 01 047 Hex Bolt M8 x 30 08 048 Hose Clamp 02 049 Nozzle Holder 01 050 Water Nozzle 01 051 Blade Cover Rear 03 052 Knob M6 03 053 Blade Cover Front 01 054 Nut M20 01 055 Motor Flange outside 01 056 Blade 01 057 Motor Flange inside 01 058 Rubber Pieces 01 059 Blade Guard 01 060 Nylon P Clip 04 061 Screw M4 x 15 04 062 Induction Hard...

Page 12: ...lock 2 97 Water Tray 1 84 Stop Rod 2 98 Al Table Lock M8 6 85 Cap Screw M8 x 30 2 99 Water Pump Coupling 1 86 Support Arm 2 100 Circlip ø20 4 87 Stop Rod Guide 2 101 Washer ø20 x ø24 x 1 4 88 Tray Leg 2 102 Solid Rubber Wheel 0205 2 89 Support Table Bar 1 103 Tray Leg with Wheel Shaft 2 90 Washer ø10 x ø22 x 1 4 104 Washer ø8 x ø30 x 2 5 6 91 Nylon Nut M10 2 105 Counter Sunk Cap Screw M10 x 40 2 9...

Page 13: ...13 108 POS Description Qty 108 Cap Screw M10 x 40 04 109 Cap Screw M8 x 20 02 ...

Page 14: ...E EUROPEAN POWER PLUG 1 Alternately this power plug has been removed Ensure that the correct plug is fitted to the power cable Check with your local authorized service center for more information 2 Ensure that the Saw is placed on level ground 3 Screw the 4 legs onto the water tray of the Saw using the 4 knob screws provided ensuring that the legs with wheels are at the motor s beginning position ...

Page 15: ... position 3 Slide the Travel Lock against the Saw s head 4 Tighten using the 6mm Allen key supplied Your Abaco SITE SAW MOD S1 has a unique Single Person Moving System 1 The bearings on the under side of the carry handle are used to roll the Saw onto the vehicle 2 Lay the handle with the bearings onto the tray of the vehicle 3 Unscrew the front legs 4 Slide the Saw onto the tray 5 Lock the Saw s h...

Page 16: ... in the same direction 9 Reinstall the outer flange and retaining nut left hand thread holding the shaft locked with the Allen key Tighten the retaining nut 10 Reinstall the blade cover by screwing back on the 3 black knobs Head Adjustment Depending on the size of the blade and type of cut required i e Step Treads the Abaco SITE SAW MOD S 1 s head is adjustable 1 Ensure that the locking lever loca...

Page 17: ...a place that the water in the water tray cannot simply be let out 5 Screw the overflow drain valve to the under side of the drain hole 6 Connect a hose to the overflow drain valve to run the water to the desired location 7 Remove the drain plug in the water tray to start water removal ...

Page 18: ...F 2 Tighten the cutting guide to the desired location using the ruler on the working table 3 Place the tile against the ruler and the cutting guide 4 Turn the motor ON 5 Make sure water is flowing through the nozzles before cutting 6 Perform the cut 7 Turn the motor OFF when the cut is complete ...

Page 19: ...Tighten both knobs on the support arms of the Saw 5 Tighten the cutting guide to the desired location using the ruler on the working table 6 Place the tile against the ruler and the cutting guide 7 Turn the motor ON 8 Make sure water is flowing through the nozzles before cutting 9 Perform the cut 10 Turn the motor OFF when the cut is complete ...

Page 20: ...ver located next to the hand wheel lever 4 Tighten the cutting guide to the desired location using the ruler on the working table 5 Place the tile against the ruler and the cutting guide 6 Turn the motor ON 7 Make sure water is flowing through the nozzles before cutting 8 Perform the cut 9 Turn the motor OFF when the cut is complete 10 Repeat steps 4 5 6 7 8 9 11 Turn the motor OFF when completed ...

Page 21: ...e water pump 5 Clean the water tray 6 Clean the Tile Saw with clean water 6 Maintenance To ensure long life of the Saw maintenance should be performed after each use 1 Ensure the Saw is turned OFF 2 Unplug the Saw from the wall socket 3 Wipe the induction hardened chrome bars after every use with a clean cloth 4 Remove the diamond blade and lubricate the retaining nut the outer flange and the inne...

Page 22: ...ake sure water is flowing through the nozzles before cutting 6 Cut the dressing block 5 10 times to dress the blade 7 Turn the motor OFF when complete Blade Will Not Cut Properly 1 Check for smoothness or glazing Dress the blade see above if required 2 Check that the rotation direction is correct Verify that the arrow on the blade cover and the arrow on the blade are rotating in the same direction...

Page 23: ...23 ...

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