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Technical Guide

 

                     

Full Digital Module

5

Installation and Wiring

Important Wiring Considerations

Please carefully read and apply the following information when wiring 
the Full Digital Module:

1.    The 1 to 5 VDC signals for the Copeland Compressor 

Speed need to use 18-gauge shielded twisted pair cable, and 
the Drain wire must be the GND signal.

2.    All 24 VAC wiring must be connected so that all ground 

wires remain common. Failure to follow this procedure can 
result in damage to the module and connected devices.

3.    All wiring is to be in accordance with local and

national electrical codes and speci

fi

 cations.

4.    Be sure that all wiring connections are properly inserted 

and tightened into the terminal blocks. Do not allow wire 
strands to stick out and touch adjoining terminals. This 
could potentially cause a short circuit.

5.    Be sure all modular wiring harness connectors are seated 

fi

 rmly in their respective modular connectors on the circuit 

board.

NOTE:

  The Compressor Relays on the Full Digital Module 

are used rather than the relay outputs on the VCM-X 
Modular series controller. 

WARNING:

   Be sure all controllers and modules are 

 

powered down before connecting or

 

disconnecting HSSC cables.

Figure 3:  Full Digital E-BUS Connection Wiring

SHLD

SHLD

SHLD

OUT

OUT

OUT

COM

COM

COM

EXC

EXC

EXC

P4

P4

P4

BK

BK

BK

RD

RD

RD

WH

WH

WH

P2

P2

P2

P1

P1

P1

P3

P3

P3

P5

P5

P5

C1

C1

C1

C2

C2

C2

P6

P6

P6

SHLD

OUT

COM

EXC

P4

BK

RD

WH

P2

P1

P3

P5

AO1

SIG 1

SIG 2

SIG 3

SIG 4

AO2

GND

GND

GND

GND

C1

C2

P6

+5V

SIG 2

GND

OPTI

O

N

S

ALARM

ANALOG

STAT

+5V

COMM

GND

SIG 4

GND

BIN 2

R1

R2

GND

RELAYS

ADDRESS

SIG 3

+5V

GND

BIN 1

COM

+5V

SIG 1

R3

R4

Rc

AO1

AO2

PWM1-

PWM1+

PWM2-

PWM2+

OE275-01 Suction

Pressure Transducer

OE275-01 Suction

Pressure Transducer

OE275-01 Suction

Pressure Transducer

OE275-01 Suction

Pressure Transducer

OE370-23-FD-A

Full Digital Module

Copeland Digital

Compressor Controller B1

Copeland Digital

Compressor Controller A2

Copeland Digital

Compressor Controller A1

Copeland Digital

Compressor Controller B2

If Using One

Module, Set

Addresses To

Off. If Using

Two Modules,

Set Addresses
Consecutively.

This Dip

Switch Is Not

Used For This

Application

PWR

Connect To E-BUS

Distribution Module or

VCM-X Modular E-BUS Controller

Connect To Other

WattMaster-Approved

E-BUS Expansion Module(s)

HSSC Cable

24 VAC Transformer

3 VA Minimum

Line Voltage

24 V

A

C

GND

WARNING!!

Observe Polarity! All
boards must be wired
with GND-to-GND and
24 VAC-to-24 VAC.
Failure to observe
polarity could result in
damage to the boards.

HSSC Cable

NOTE:

NORMALLY OPEN AND

RATED FOR 24 VAC POWER

ALL RELAY OUTPUTS

ARE

COMPRESSOR A2 ENABLE

COMPRESSOR A1 ENABLE

R1

R4

R3

R2

COMPRESSOR B1 ENABLE

COMPRESSOR B2 ENABLE

ONLY.

1 AMP MAXIMUM LOAD.

HVAC UNIT CONNECTIONS

Summary of Contents for R69180

Page 1: ...Full Digital Module Technical Guide Factory Packaged Controls Tulsa ...

Page 2: ...00 PH 816 505 1100 FAX 816 505 1101 E mail mail wattmaster com Visit our web site at www orioncontrols com WattMaster Form AA FDM TGD 01G Copyright July 2016 WattMaster Controls Inc AAON Manual Part Number R84500 AAON is a registered trademark of AAON Inc Tulsa OK Neither WattMaster Controls Inc nor AAON assumes any responsibility for errors or omissions in this document This document is subject t...

Page 3: ...re Module OE370 23 HP1C is also installed Module Overview Figure 1 Full Digital Module The Full Digital Module is connected to the VCM X Modular Control ler using the E BUS Distribution Module OE365 23 EBD The Full Digital Module can also be directly connected to the VCM X Modular E BUS Controller Either connection allows the Full Digital Module to receive setpoints and monitor the Supply Air Temp...

Page 4: ...s standard I2 C modular cable to connect with the VCM X Modular Controller VCM X Expansion Module or 12 Relay Expansion Module The Full Digital Module can also be directly connected to the VCM X Modular E BUS Controller bypassing the use of the E BUS Distribu tion Module The Full Digital Module requires a 24 VAC power supply with an ap propriate VA rating WARNING Observe polarity All boards must b...

Page 5: ...OUT COM COM COM EXC EXC EXC P4 P4 P4 BK BK BK RD RD RD WH WH WH P2 P2 P2 P1 P1 P1 P3 P3 P3 P5 P5 P5 C1 C1 C1 C2 C2 C2 P6 P6 P6 SHLD OUT COM EXC P4 BK RD WH P2 P1 P3 P5 AO1 SIG 1 SIG 2 SIG 3 SIG 4 AO2 GND GND GND GND C1 C2 P6 5V SIG 2 GND OPTIONS ALARM ANALOG STAT 5V COMM GND SIG 4 GND BIN 2 R1 R2 GND RELAYS ADDRESS SIG 3 5V GND BIN 1 COM 5V SIG 1 R3 R4 Rc AO1 AO2 PWM1 PWM1 PWM2 PWM2 OE275 01 Sucti...

Page 6: ...er lengths and 100 and 150 foot lengths Figure 4 VCM X Modular E BUS Controller to Full Digital Module Wiring Diagram Connect To Other WattMaster Approved E BUS Expansion Module s HSSC Cable HSSC Cable Connect To VCM X E BUS Controller OE370 23 FD A Full Digital Module 5V SIG 2 GND OPTIONS ALARM ANALOG STAT 5V COMM GND SIG 4 GND BIN 2 R1 R2 GND RELAYS ADDRESS SIG 3 5V GND BIN 1 COM 5V SIG 1 R3 R4 ...

Page 7: ...mmon Failure To Do So Will Result In Damage To The Controllers T to T R to R SHLD to SHLD Size Transformer For Correct Total Load VCM X Modular Controller 8 OE332 23E VCMX MOD A VCM X Modular E BUS Controller Note All Relay Outputs Are Normally Open And Rated For 24 VAC Power Only 1 Amp Maximum Load AI1 SET AI2 SET AI3 SET AI4 SET AI5 SET AI7 SET Jumpers HSSC Cable Connect To VCM X E BUS Port RELA...

Page 8: ...re to observe polarity could result in damage to the boards Table 1 Unit Configurations Chart UNIT CONFIGURATIONS PERMUTATION SYSTEM A SYSTEM B HARDWARE VCM X WSHP CONFIGURATION Comp A1 Comp A2 Comp B1 Comp B2 Relay 1 Relay 2 Relay 3 Relay 4 1 On Off On Off Use VCM X Modular Series Controller Only 2 Compressors 2 Digital On Off Use VCM X Modular Series Controller Only 2 Compressors Digital Compres...

Page 9: ...gital Stage 2 outputs will go to 50 and begin to modulate together If both systems are energized and they go below 30 and the SupplyAir is below the Supply Air Setpoint by the Cooling Stage Window value the stage down timer is started If the systems remain below 30 for the duration of the stage down timer Digital Stage 2 will deactivate and Digital Stage 1 will go to 60 Digital Stage 1 will stage ...

Page 10: ... diagnostic blink code LED It will light up and blink out diagnostic codes See Table 2 for Diagnostic Blink Code descriptions The blink code descriptions are also located on the mod ule s front cover No of Blinks Status 0 No Problems 1 Low Suction Pressure Compressor A1 2 Low Suction Pressure Compressor A2 3 Low Suction Pressure Compressor B1 4 Low Suction Pressure Compressor B2 5 Pressure Sensor ...

Page 11: ...active R3 This LED will light up when Compressor B1 is enabled and will stay lit as long as Compressor B1 is active R4 This LED will light up when Compressor B2 is enabled and will stay lit as long as Compressor B2 is active SERIAL D3 D4 R11 R12 R28 R29 R30 D12 D13 R53 R54 TB3 C20 R34 R50 SW2 4751 4751 4751 4751 OFF OPTIONS ALARM STAT COMM 1002 1002 1002 1002 RELAYS ANALOG R1 R2 R3 R4 Rc AO1 AO2 G...

Page 12: ...r If the COMM LED does not blink then communications have not been established Check the connection between the VCM X Modular Con troller the VCM X Modular E BUS Controller the E BUS Distribution Module and the Full Digital Module STAT LED As previously described this LED will blink out the operation mode that the Full Digital Module is operating under When the board is first powered up the STAT L...

Page 13: ...re and Voltage Chart for R410A Refrigerant testing Table 4 The chart shows a temperature range from 20 F to 80 F For troubleshooting pur poses the DC Voltage readings are also listed with their corresponding temperatures and pressures Table 4 Coil Pressure Voltage Temp for OE275 01 Suction Pressure Transducers R410A Refrigerant OE275 01 Suction Pressure Transducer Coil Pressure Temperature Voltage...

Page 14: ...o Digital Room Sensor And Or Digital CO Sensor 2 Warning 24 VAC Must Be Connected So That All Ground Wires Remain Common Failure To Do So Will Result In Damage To The Controllers T to T R to R SHLD to SHLD Size Transformer For Correct Total Load VCM X Modular Controller 8 VA OE332 23 VCMX MOD A VCM X Modular Controller Note All Relay Outputs Are Normally Open And Rated For 24 VAC Power Only 1 Amp ...

Page 15: ...D COMM GND VDC 485 DRV 24VAC GND PWR YS102308 REV 1 I2C TO COMM DIST BOARD OUTPUT Modular Cable Connect To VCM X Modular Controller HSSC Cable Connect To E BUS Distribution Module Connect To Other WattMaster Approved E BUS Expansion Module s OE370 23 FD A Full Digital Module 5V SIG 2 GND OPTIONS ALARM ANALOG STAT 5V COMM GND SIG 4 GND BIN 2 R1 R2 GND RELAYS ADDRESS SIG 3 5V GND BIN 1 COM 5V SIG 1 ...

Page 16: ...2425 So Yukon Ave Tulsa OK 74107 2728 Ph 918 583 2266 Fax 918 583 6094 AAON Manual Part No R84500 WattMaster Manual Form No AA FDM TGD 01G www aaon com ...

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