AAON Orion Control Systems ASM01626 Technical Manual Download Page 13

MiniLink PD 5 Technical Guide 

                                

 

13

APPENDIX B - MODULAR WIRING

Networked Multiple RS-485 Loop Modular System Wiring

Figure 9:  MiniLink PD 5 RS-485 Networked Multiple Loop Modular System Wiring

Connect

To

 Next

VA

V/Zone

Controller

On Branch

Circuit

T

ypical Networked Multiple Loop Modular System

With MiniLink Polling Devices & 

VA

V/Zone Controllers

Power/Comm

Board

Line

V

oltage

Connect

To

 Modular

I/O Connectors

Located On Back

Of

The System Manager

Modular System Manager SD

TB2

VAC

F1

25

4A

24

SHLD

T

R

POWER

LD1

TB1

C1

POWER & COMM

DIST. BOARD

YS101856

REV. 0

P5

P4

P3

P1

D1

V1

R1

P2

COMMP

IN

POWER & COMM

OUT

Connect 

To

Other 

VA

V/Zone

Controllers

On Loop

Connect 

To

Other 

VA

V/Zone

Controllers

On Loop

Connect 

To

Other 

VA

V/Zone

Controllers

On Loop

Power/Comm

Board

Line

V

oltage

Class 2 100 

VA

Max

24 V

AC - Size

T

ransformer For

Required 

VA

Load

Note: For 

VA

V/Zone BACnet

Controllers

,A

Maximum Of 4 Can Be Connected

To

 Each Branch

Circuit.

AT

otal Of 8 Controllers

Are

Allowed Per

Power/Comm Board. Use

Additional Power/Comm

Boards For Systems

That Exceed 8 Controllers.

®

For

Previous Generation 

VA

V/Zone Controllers

,A

Maximum Of 6 Can Be Connected

To

 Each Branch

Circuit.

AT

otal Of 16 Controllers

Are

Allowed Per

Power/Comm Board. Use

Additional Power/Comm

Boards For Systems

That Exceed 16 Controllers.

TB2

VAC

F1

25

4A

24

SHLD

T

R

POWER

LD1

TB1

C1

POWER & COMM

DIST. BOARD

YS101856

REV. 0

P5

P4

P3

P1

D1

V1

R1

P2

COMMP

IN

POWER & COMM

OUT

Connect 

To

Loop 2 Power/

Comm Board

& HV

AC Unit

Controller

110 V

AC 

To

24 

VA

C

Power Pack

Note:

CommLink Must Be Set

For Multiple Loop Operation

HV

AC

Unit Controller

(VCCX2 shown)

Modular Service

T

ool SD

Back V

iew of CommLink 

5

Front V

iew of CommLink 

5

Note:

Either

A

Modular System Manager SD,

Modular Service

T

ool SD, Or PC With Prism 

2

Software Installed Can Be Used

To

 Program

And Configure

The Orion System.

System Manager TS-L

Network

Connect

To

 Loop 

3

MiniLink PD 

5

Network

Local

Local

18-30 

VA

C

(6 

VA

)

MiniLink PD 5 Loop 

1

PD DRV

LOOP DRV

NET

DR

V

PIC32 MLPD

YS102398 REV 

3

NETWORK

LOCAL

PD COMM

POWER

1

2

4

8

16

32

COMM

ADDRESS

ML

PD

MADE IN USA

SERIAL #

C2

2

C2

3

C3

0

C3

7

C4

0

J1

J3

R1

R2

R3

R4

R2

0

R2

1

R22

R2

3

R2

4

R25

R2

6

R2

7

R3

1

PDST

AT

1

PDST

AT

2

SW

2

TB

1

TB

2

U8

U1

0

U12

D4

J6

J7

J8

R4

3

R4

4

R4

6

C33

OFF

T

SH

R

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

.1uF

.1u

F

.1uF

.1u

F

1002

1002

T

SH

R

C2

4

COMM

Network

Network

Local

18-30 

VA

C

(6 

VA

)

MiniLink PD 5 Loop 

2

PD DRV

LOOP DRV

NE

TD

RV

PIC32 MLPD

YS102398 REV 

3

NETWOR

K

LOCAL

PD COM

M

POWE

R

1

2

4

8

16

32

COM

M

ADDRESS

ML

PD

MADE IN US

A

SERIAL #

C2

2

C2

3

C3

0

C3

7

C4

0

J1

J3

R1

R2

R3

R4

R2

0

R2

1

R22

R2

3

R2

4

R25

R2

6

R2

7

R3

1

PDST

AT

1

PDST

AT

2

SW

2

TB

1

TB2

U8

U1

0

U12

D4

J6

J7

J8

R4

3

R4

4

R4

6

C33

OFF

T

SH

R

100

2

100

2

100

2

100

2

100

2

1002

1002

1002

100

2

1002

100

2

1002

100

2

100

2

1002

1002

1002

1002

1002

1002

.1uF

.1uF

.1uF

.1uF

1002

1002

T

SH

R

C2

4

COM

M

18-30 

VA

C

(15 

VA

)

Note:

The SMTS-L

Is

An

End-User Interface Only

.

It Cannot Be Used

To

Configure

The Controllers.

VA

V/Zone

Controller Package

(V

A

V/Zone w/ BACnet

shown

w/ Modular

Adapter

®

)

Line

Vo

ltage

Line

Vo

ltage

MULTIPLE

HIGH

SINGLE

LOW

BAUD

R (+)

SHLD

T (-)

SERIAL

#

24VAC

GND

LOOP

2D

BARCODE

SOFTW

ARE

VA

V/Zone

Controller Package

(V

A

V/Zone w/ BACnet

shown)

w/ Modular

Adapter

®

ALARM

UP

DOW

N

ENTER

MENU

ALARM

UP

DOW

N

ENTE

R

MENU

Line 

Vo

ltage

24 V

AC - Size

T

ransformer For

Required 

VA

Load

Class 2 100 

VA

Max

SHLD

T

R

T

ypical T

erminal Blocks.

All

Wiring 

To

 Be T 

To

 T,

 SHLD (G)

To

 SHLD (G) & R 

To

 R

T
G
R

RS-485 LOOP

Summary of Contents for Orion Control Systems ASM01626

Page 1: ...MiniLink PD 5 Technical Guide ...

Page 2: ...ON Inc 2425 South Yukon Ave Tulsa OK 74107 2728 www aaon com Factory Technical Support Phone 918 382 6450 Controls Support Phone 866 918 1100 AAON P N G042660 Rev 01C Copyright October 2020 AAON Inc AAON Inc assumes no responsibility for errors or omissions This document is subject to change without notice Windows 10 is a registered trademark of Microsoft Corporation BACnet is a registered tradema...

Page 3: ...Setting 6 Network Loop Local Loop Baud Rate Selection 7 APPENDIX A TERMINAL WIRING 8 MiniLink PD 5 Terminal Wiring 8 Networked Single Loop Wiring with VAV Zone BACnet 9 Networked Multiple Loop Wiring with VAV Zone BACnet 10 APPENDIX B MODULAR WIRING 11 Power Comm Board Wiring 11 MiniLink PD 5 Modular Wiring 12 Networked Multiple Loop Modular System Wiring 13 ...

Page 4: ...unication loops into an RS 485 network communications system See Figure 1 page 5 for dimensions The MiniLink PD 5 is required on the Orion Control system to separate local loops Up to 60 MiniLink loops can be on a system Local loop terminals of the MiniLink PD 5 are designed to con nect to controllers that are daisy chained together on its RS 485 local communications loop Network RS 485 loop termi...

Page 5: ... 2 07 4 1 5 96 0 66 2 73 0 29 1 2 4 8 16 32 SW2 OFF LOOP NET ON FOR HI SPD ADDRESS Environmental Requirements The MiniLink PD 5 needs to be installed in an environment that can maintain a temperature range between 30 F and 150 F and a humidity range between 0 and 95 RH non condensing Mounting The MiniLink PD 5 is housed in a plastic enclosure It is designed to be mounted by using the 3 mounting ho...

Page 6: ...r Any Changes To Take Effect 1 2 4 8 16 32 SW2 OFF LOOP NET ON FOR HI SPD ADDRESS Address Dipswitch Setting MINILINK PD 5 16 32 NET LOOP 8 4 2 1 Address Switch Shown Is Set For Address 1 Address Switch Shown Is Set For Address 13 Controller Address Switch Address 1 ADD A D D A D D The Address For Each MLPD5 Must Be Unique To The Other On The Network Loop And Be Between 1 and 60 MLPD5s 16 32 NET LO...

Page 7: ... includes VCB X or VCC X Controllers and or any current or future generation controllers set to high speed The Local Loop Switch 8 must be set to Low Speed if it is being used on a system that includes the VCM X Controller older generation Orion Controllers or any current controllers set to low speed 115 200 ON HIGH 19 200 OFF LOW 57 600 ON HIGH 9600 OFF LOW BAUD Address Switches Show NET LOOP Set...

Page 8: ...mends Using A Separate Transformer For Each Device In Order To Eliminate The Potential For Damaging Devices Due To Incorrect Polarity CAUTION Disconnect All Communication Loop Wiring From The MiniLink Before Removing Power From The Controller Reconnect Power And Then Reconnect Communication Loop Wiring MINILINK PD 5 PD DRV LOOP DRV NET DRV PIC32 MLPD YS102398 REV 3 NETWORK LOCAL PD COMM POWER COMM...

Page 9: ...igure The Controllers Line Voltage System Manager TS L Back View 18 30 VAC 6 VA R S T BLACK R Connect To T SH R Terminals On HVAC Unit Controller RED 18 30 VAC BROWN GND WHITE T BARE S 1uF YS102178 R4 WQVGA Graphical Interface WattMaster Controls Inc C24 R9 R7 R6 R5 R2 R1 C51 C39 C20 C19 C15 C14 C13 C12 C11 C10 C9 C7 C1 X3 8 00Mhz OFF 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 100...

Page 10: ...DSTAT2 SW2 TB1 TB2 U8 U10 U12 D4 J6 J7 J8 R43 R44 R46 C33 OFF T SH R 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1002 1uF 1uF 1uF 1uF 1002 1002 T SH R C24 COMM Line Voltage 18 30 VAC 15 VA Modular System Manager SD System Manager TS L Note The SMTS L Is An End User Interface Only It Cannot Be Used To Configure The Controllers Line Voltage System M...

Page 11: ...tion Or Another Power Comm Board Line Voltage 18 30 VAC R SH T R SH T R SH T R SH T All Comm Loop Wiring Is Straight Through 9600 or 57 600 Baud Local Loop RS 485 Local Loop RS 485 24 VAC Transformer By Others 4 Amp Slow Blow Fuse WARNING DO NOT GROUND THE 24V TRANSFORMER THAT IS TO BE USED WITH THE POWER COMM BOARDS GROUNDING OF THE TRANSFORMER WILL DAMAGE THE POWER COMM BOARD AND ALL BOARDS CONN...

Page 12: ... Severe Damage To The Devices May Result AAON Recommends Using A Separate Transformer For Each Device In Order To Eliminate The Potential For Damaging Devices Due To Incorrect Polarity CAUTION Disconnect All Communication Loop Wiring From The MiniLink Before Removing Power From The Controller Reconnect Power And Then Reconnect Communication Loop Wiring MINILINK PD 5 PD DRV LOOP DRV NET DRV PIC32 M...

Page 13: ...D Back View of CommLink 5 Front View of CommLink 5 Note Either A Modular System Manager SD Modular Service Tool SD Or PC With Prism 2 Software Installed Can Be Used To Program And Configure The Orion System System Manager TS L Network Connect To Loop 3 MiniLink PD 5 Network Local Local 18 30 VAC 6 VA MiniLink PD 5 Loop 1 PD DRV LOOP DRV NET DRV PIC32 MLPD YS102398 REV 3 NETWORK LOCAL PD COMM POWER...

Page 14: ...ctober 2020 AAON All Rights Reserved AAON Factory Technical Support 918 382 6450 techsupport aaon com AAON Controls Support 866 918 1100 Monday through Friday 7 00 AM to 5 00 PM Central Standard Time NOTE Before calling Technical Support please have the model and serial number of the unit available PARTS For replacement parts please contact your local AAON Representative ...

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