background image

PAGE 3

I

NSTRUCTION MANUAL

AAPRODUCTS INC.

F

or Technical Support Call:1-888-806-3972

 / 

626-332-4245

C

 

( Use for 

Mercedes Benz Metris Series Vans

 

&

 

Dodge Ram Promaster City Series Vans

 )

D

 

( Use for 

Mercedes Benz Metris Series Vans ) 

E

 

( Use for 

Dodge Ram Promaster City Series Vans

 )

PART#

ITEMS

B

olt M6*30

Gasket

1 BAR

4

2

2 BAR

8

4

3 BAR

1

0

6

PART#

ITEMS

Mounting Base

Mounting Base-Lower

Cross-Bar

Tubular-Cap

Tie Down

1 BAR

2

0

1

2

2

2 BAR

4

0

2

4

4

3 BAR

4

2

3

6

6

Rubber Sealing Strip

Plastic Adjust-Knob

T-Bolt M8*25

Rubber Seal

Spring Washer M6

Spring Washer M8

6

2

2

4

4

2

1

1

2

4

4

8

8

4

1

18

6

6

1

2

1

2

6

1

Allen-Wrench

Nut

4

4

8

8

1

2

1

2

Washer M6

6

1

2

18

Washer M8

2

4

6

Adapter Base

4

8

1

2

Blot M6*40

PART#

ITEMS

1 BAR

2 BAR

3 BAR

(Middle-Bar Only)

Summary of Contents for AX302 BLK Series

Page 1: ...WWW AAPRODUCTSINC COM INSTRUCTION MANUAL Aluminum Van Roof Rack With Ladder Stopper MODEL AX312 SERIES WHITE BLACK MODEL AX302 SERIES WHITE BLACK ...

Page 2: ...stallation AX302 Series available with 3 x1 5 cross bars AX312 Series available with 2 x1 2 cross bar The rack is made of aluminum which features a Rust Free material Hardware package comes with Stainless Steel made bolts nuts washers a pair of ladder stopper comes standard with each bar set We offer Eight different of Shelf Units for different customers need Chevy City Express Model No Applicable...

Page 3: ...MS Mounting Base Mounting Base Lower Cross Bar Tubular Cap Tie Down 1 BAR 2 0 1 2 2 2 BAR 4 0 2 4 4 3 BAR 4 2 3 6 6 Rubber Sealing Strip Plastic Adjust Knob Adapter Base Base Bracket T Bolt M8 25 Bolt M8 45 Carriage Bolt M8 30 Nut 2 2 6 2 2 2 4 8 12 4 4 12 4 4 4 8 16 24 6 6 18 6 6 6 12 24 36 Washer M8 4 8 12 Spring Washer M8 2 4 6 Rubber Seal 1 1 1 Allen Wrench PART ITEMS 1 BAR 2 BAR 3 BAR 2 4 6 R...

Page 4: ...ART ITEMS Bolt M6 30 Gasket 1 BAR 4 2 2 BAR 8 4 3 BAR 10 6 PART ITEMS Mounting Base Mounting Base Lower Cross Bar Tubular Cap Tie Down 1 BAR 2 0 1 2 2 2 BAR 4 0 2 4 4 3 BAR 4 2 3 6 6 Rubber Sealing Strip Plastic Adjust Knob T Bolt M8 25 Rubber Seal Spring Washer M6 Spring Washer M8 6 2 2 4 4 2 1 12 4 4 8 8 4 1 18 6 6 12 12 6 1 Allen Wrench Nut 4 4 8 8 12 12 Washer M6 6 12 18 Washer M8 2 4 6 Adapte...

Page 5: ...ounting Base Cross Bar Tubular Cap Tie Down Rubber Sealing Strip Plastic Adjust Knob T Bolt M8 25 Base Bracket Carriage Bolt M8 30 Spring Washer M8 1 BAR 2 1 2 2 6 2 2 2 4 2 2 2 BAR 4 2 4 4 12 4 4 4 8 4 4 3 BAR 6 3 6 6 18 6 6 6 12 6 6 4 BAR 8 4 8 8 PART ITEMS Bolt M8 45 Washer M8 Spring Washer M8 Rubber Seal 1 BAR 2 2 2 2 2 BAR 4 4 4 4 3 BAR 6 6 6 6 4 BAR 8 8 8 8 24 Nut 8 16 24 32 Washer M8 10 20 ...

Page 6: ... BAR 4 2 4 4 12 4 4 8 12 1 8 20 3 BAR 6 3 6 6 18 6 6 12 18 1 12 30 4 BAR 8 4 8 8 24 Nut Clip 4 8 12 16 8 8 16 24 1 16 40 Washer M8 H Use for Nissan NV1500 2500 3500 Series Vans INSTALLATION DIAGRAM Assembling The Mounting Bases Cross Bar T Bolt M8 25 T Bolt M8 25 Nut Washer M8 Slide 4 T Bolts M8 25 into the Cross Bar s slot connect each Mounting Base with Washers M8 and Nuts DO NOT tighten them at...

Page 7: ... vehicle s roof Be careful As your van type adjust the Mounting Base on both side of rack to the appropriate position Make sure that the distance from the Tubular Caps to the Mounting Bases is the same See FIG 3 1 TIP FOR THREE BAR SET OF AX302 AX312 ASSEMBLY please begin with the middle mounting base set the one with the lower Mounting Base for the better stability of the system See FIG 3 2 Tie D...

Page 8: ...ase See FIG 5 1 Installing the rack set onto the roof Connecting the Mounting Bases with the Adapter Bases Set the Bolt M8 45 on the Mounting Base s middle hole Align all three holes then connect the Mounting Bases and Adapter Kit together Tighten the Bolt M8 45 to secure the rack with the vehicle Tighten the other two Carriage Bolts M8 30 on the Adapter with Nuts Washers See FIG 5 2 After install...

Page 9: ...hole thread non thread With thread put the Bolt M8 45 through and tighten the bolt See FIG 7 1 Non threaded put the Bolt M8 45 through and tighten with Nut Washer and the Rubber Seal See FIG 7 1 7 2 After installing the rack set adjust all the Cross Bars to align with each other and tighten all fasteners Insert the Rubber Sealing Strip into the Cross Bar s upper lower channel to reduce wind noise ...

Page 10: ...d Adapter Bases put two M6 40 Bolts through and tighten the bolts to secure the rack with the vehicle tighten the bolts with Washers M6 Spring Washers M6 See FIG 9 1 After installing the rack set adjust all the Cross Bars to align with each other and tighten all fasteners Insert the Rubber Sealing Strip into the Cross Bar s upper lower channel to reduce wind noise Cut the right length as needed Se...

Page 11: ... follow FIG10 FIG10 1 The Middle Bar set assembly as below Find the threaded holes on the roof It s one M6 threaded hole on each corner Take out the covers if any Optional Put a Rubber Seal on each hole to improve sealing Installing the middle bar onto the roof you need use for one of Bolt M6 30 Washer M6 Spring Washer M6 on each corner See FIG 11 1 After installing the rack set adjust all the Cro...

Page 12: ...dapter Base Connecting the Mounting Bases with the Adapters Tighten two Carriage Bolts M8 30 on the Adapter with Nuts Washers M8 See FIG 13 1 13 2 After installing the rack set adjust all the Cross Bars to align with each other and tighten all fasteners Insert the Rubber Sealing Strip into the Cross Bar s upper lower channel to reduce wind noise Cut the right length as needed See FIG 13 3 Roof Top...

Page 13: ...le align all three holes then connect the Mounting Bases and Adapter Kit together tighten the Bolt M8 45 to secure the rack with the vehicle Tighten the other two Carriage Bolts M8 30 on the Adapter with Nuts Washers M8 See FIG 15 1 15 2 After installing the rack set adjust all the Cross Bars to align with each other and tighten all fasteners Insert the Rubber Sealing Strip into the Cross Bar s up...

Page 14: ... with two Bolts M8 20 tighten the bolts with Washers M8 Spring Washers M8 for security See FIG 17 1 After installing the rack set adjust all the Cross Bars to align with each other and tighten all fasteners Insert the Rubber Sealing Strip into the Cross Bar s upper lower channel to reduce wind noise Cut the right length as needed See FIG 17 2 Outside Of The Vehicle FIG 17 2 Insert the Rubber Seali...

Page 15: ... Universal Conduit Carrier Kit NO Drilling Required MATERIAL Cast Aluminum door and end cap Stainless Steel hardware FITMENT 4 PVC Pipe 6 PVC Pipe 8 PVC Pipe Not Included PURPOSE Truck Racks Van Racks SUV Racks PURPOSE Van Racks COLOR Gloss White MODEL NO P AX302 RO Van Roof Rear Bar Roller Compatible With AX302 Series Rack MATERIAL Steel FITMENT AX302 72 PR AX302 72 TR AX302 72 NV ...

Page 16: ... with AA Products Inc s written instructions or guidelines included with the product or made available to the purchaser No warranty is given for AA Products Inc products purchased outside of the United States Canada and Mexico In the event that a product is defective the purchaser should contact the AA Products Inc Customer Service group in writing 2235 East Locust Ct Ontario CA 91761 Attn Warrant...

Reviews: