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www.a4.fr

TECHNOLOGIE AU COLLEGE

September 2011

Solar-powered dragster

D-SLD

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Summary of Contents for SoLDrag

Page 1: ...www a4 fr TECHNOLOGIE AU COLLEGE September 2011 Solar powered dragster D SLD ...

Page 2: ...gnes 91940 Gometz le Châtel Tél 01 64 86 41 00 Fax 01 64 46 31 19 www a4 fr Edité par la Sté A4 Product presentation Nomenclature and exploded of assembly Exploded view and motor unit nomenclature Drawings of two perspectives Definition drawings of parts to be made Shaping the aluminium wire Electric circuit and wiring diagram Vehicle assembly sheet Nomenclature of kit Option of electrical energy ...

Page 3: ...without direct lighting Chassis made of expanded PVC 3 x 40 x 127 mm supplied in the kit angles cutting screws pointing Photovoltaic cell support made of 6 x 20 x 40 mm expanded PVC cutting drilling Cover made of HIPS High Impact Polystyrene 1 x 40 x 127 mm correct dimensions provided in the kit angles cutting drilling Cell support aluminium wire to be shaped Angles to be cut again small diameters...

Page 4: ...0 x 40 mm Spacer plate Washer 3 x 9 Injected ABS Front wheel Injected ABS on PropulsO set Ø 28 mm Cap screws Ø 3 x 6 5 Nickel plated steel metal sheet cylindrical head Ø 3 x L 6 5 mm Double sided tape Double sided tape 20 x 20 mm Cable wiring Red flexible wire 1 conductor length 140 mm Cable wiring Red flexible wire 1 conductor length 15 mm Cable wiring Red flexible wire 1 conductor length 125 mm ...

Page 5: ...10 11 A 03 04 19 17 01 08 17 16 Unmarked screws are 18 Student Worksheet Exercise Colour in the movable parts 05 09 22 16 A 01 PROJECT PART DOCUMENT TITLE Name Class College Date EXPLODED VIEW ASSEMBLY TECHNOLOGY COLLEGE ...

Page 6: ...it A PropulsO gear motor equipped with a motor specially adapted to the photovoltaic cell used Important tips for the gear motor operation The axle mustn t be distorted This is likely to happen when it s cut with a saw and badly held in a vice Don t forget to chamfer the axle ends see page 09 The fitting of a non chamfered axle at ends destroys the pinion hub removing a chip during the process The...

Page 7: ...4 05 Scale 1 1 Student Worksheet Exercise Measure the three dimensions and pencil them onto the drawing PROJECT PART DOCUMENT TITLE Name Class College Date PERSPECTIVES DRAWINGS OF TWO TECHNOLOGY COLLEGE ...

Page 8: ... position and hold screws They are made with a needle or a 1 5 mm diameter drill Scale 1 1 15 x 45 127 40 3 3 5 11 22 5 14 10 27 Student Worksheet PROJECT PART DOCUMENT TITLE Name Class College Date DEFINITION DRAWING CHASSIS MARK PART PROPERTIES NUMBER TECHNOLOGY COLLEGE Drilling Spot ...

Page 9: ...T TITLE Name Class College Date DEFINITION DRAWING BONNET MARK PART PROPERTIES NUMBER TECHNOLOGY COLLEGE Bonnet HIPS 1 x 40 x 127 mm Cutting and drilling drawing before bending Bending drawing Hot bending on thermo bender with resistant wire or cold bending after grooving The three drilling spots are 3 mm diameter and open ...

Page 10: ...ade with a needle or a 1 5 mm diameter drill Scale 1 1 Ø 3 5 6 20 40 10 17 5 Drilling spot Student Worksheet Cell support plate 4 Spacer plate 3 20 10 10 Drilling spot 5 20 10 3 5 17 Drilling spot Ø 3 2 x 10 6 40 17 PROJECT PART DOCUMENT TITLE Name Class College Date DEFINITION DRAWING CELL SUPPORT PLATE AND SPACER MARK PART PROPERTIES NUMBER TECHNOLOGY COLLEGE Drilling spot ...

Page 11: ...ube will be used as a template to fit the axle Functional tolerance is 1 5mm Fitting 31 75 Scale 1 1 Chamfer 0 5 X 45 Chamfer 0 5 X 45 29 25 55 60 1 5 29 29 25 Assembling the rear wheel axle with the cogwheel Front wheel axle 5 Rear wheel axle 6 PROJECT PART DOCUMENT TITLE Name Class College Date DEFINITION DRAWING WHEEL AXLES MARK PART PROPERTIES NUMBER TECHNOLOGY COLLEGE Student Worksheet ...

Page 12: ... 07 Scale 1 1 Chamfer 0 5 X 45 110 Ø 3 Ø 7 to 9mm Aluminium wire before bending Bended aluminium wire 7 PROJECT PART DOCUMENT TITLE Name Class College Date DEFINITION DRAWING ALUMINIUM WIRE MARK PART PROPERTIES NUMBER TECHNOLOGY COLLEGE Student Worksheet ...

Page 13: ...the aluminium wire Assembling the plates and aluminium wire PROJECT PART DOCUMENT TITLE Name Class College Date SHAPING AND ASSEMBLY INSTRUCTIONS ALUMINIUM WIRE MARK PART PROPERTIES NUMBER TECHNOLOGY COLLEGE Student Worksheet Important tips for shaping the aluminium wire You will need a template to make it easier to shape it for example a pen or pencil with a diameter between 7 and 9 mm Make a ful...

Page 14: ...energy into mechanical energy Photovoltaic cell 1 5 V 20 Switch 22 Motor 21 Function Function Function M Structural diagram Functional diagram Part Part Part de l arrière 01 de l arrière 01 PROJECT PART DOCUMENT TITLE Name Class College Date FUNCTIONAL DIAGRAM STRUCTURAL DIAGRAM CIRCUIT TECHNOLOGY COLLEGE Student Worksheet ...

Page 15: ...5 mm We use wires provided with the photovoltaic cell The motors used are reversible they can rotate in both directions A test must be done on the first of a serial to determine which motor terminal you must connect the of the photovoltaic cell so that the vehicle moves in the right direction In fact from one series to another marks on motor terminals can be different Test to be done on the first ...

Page 16: ...ls Phillips screwdriver Control one can bend the aluminium wire without it moving rotating in the plates Fixing the spacer plate onto the motor unit Parts 2 cap screws Ø 3 x 6 5 mm motor unit aluminium wire and assembled plates Toolsl Phillips screwdriver Control good support no gap in the assembly Fixing the motor unit on the chassis Parts motor unit 4 cap screws Ø 3 x 6 5 mm chassis Tools Philli...

Page 17: ...rt no gap in the assembly Wiring Plan wiring diagram of various electrical elements on page 13 Parts motor unit switch connecting wires 23 24 and 25 Tools soldering iron cutter plier Control function test under sunlight or incandescent light Fixing the photovoltaic cell on the cell support plate Parts photovoltaic cell cell support plate equipped with 2 double sided adhesive pads Control good supp...

Page 18: ...to the solar cell 2300 tr min under 1 5 V Ø 21 Axle 2 mm Ref MOT D21 SOL A Steel axle Ø 3 x length 120 mm minimum Micro inverter with slider Ref INV GLI 01 01 Aluminium wire Ø 3 x length 110 mm minimum Sheet metal screws countersunk head Ø 2 2 x L 4 5 Ref VIS TF 2M2X4M5 02 01 Super capacity chemical capacitor 2 3 V 10 F 01 Ref CDC 10F The kit described here corresponds to the individual one to mak...

Page 19: ... Upon starting the vehicle the capacitor is unloading in the motor that allows autonomy for up to 8 minutes depending on its load Comment To simplify there is no serial diode with the capacitor Consequently in the absence of light the capacitor unloads through the photovoltaic cell Therefore for the vehicle to work it must have already been exposed to light Without the capacitor With the capacitor...

Page 20: ...wing M 22 20 21 24 25 23 26 26 Brazing PROJECT PART DOCUMENT TITLE Name Class College Date ASSEMBLING THE SUPER CAPACITY CAPACITOR CAPACITOR OPTION TECHNOLOGY COLLEGE Student Worksheet Capacitor 26 Photovoltaic cell 20 Motor 21 Switch 22 Black wire 23 length 140 mm Red wire 24 length 15 mm Red wire 25 length 125 mm ...

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