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WE/XE/SE/XC Series 

Quarter-Turn Electric Actuator 

Installation & Maintenance Manual  

 

 

 

12 

12/17/19 

www.atcontrols.com 

IOM8011 REVISION 01 

  

 

CAUTION:

  

o

  Do not immediately reverse the motor 

direction. A one second delay before 
reversing motor direction is recommended. 

o

  Do not energize both actuator inputs 

simultaneously. 

o

 

If the actuator stops by the mechanical travel 
stops instead of the limit switches, the motor 
may overheat and go into thermal overload. 
Electrical operation will not be possible until 
overload resets. The motor may eventually 
fail if repeatedly overheated.

 

 
 

6.3.2. 3 Phase and DC Voltage Actuators 

 
A 3-phase actuator without a control module, or DC 
voltage actuator without reversing control card will 
require the operator to check the phase and polarity 
connection prior to operation. Manually operate the 
actuator to the 50% open position then apply power to 
the actuator motor connections. This will rotate motor in 
one direction. To reverse the direction, exchange wire 1 
with wires 2 or 3 on the 3-phase voltage actuator, or 
swap wires wires on DC voltage actuator. 
 

 

CAUTION:

  

o

 

Energizing the motor directly risks the 
actuator driving into the mechanical stops. 
Verify limit switch and mechanical stop 
adjustment before checking direction and 
make sure to disconnect power to motor 
before limit switches are activated to avoid 
stalling the motor.

 

o

 

Command inputs to controller used to 
reverse direction should be wired through 
travel limit switches.

 

 
 

6.3.3. Jamming 

 
If the actuator travels into a mechanical travel stop, the 
worm gear will jam. Remove power from the command 
input. Briefly apply power in the reverse direction to 
release the pressure from the worm gear. The limit 
switches and mechanical travel stops should be 
readjusted per the instructions if jamming occurs. 
 
 

 

7.  Maintenance 

 

 

 

WARNING:

  

o

  Hazardous voltage. Turn off all power and 

lock out service panel before performing 
maintenance on the actuator. 

o

  Potentially high-pressure vessel. Before 

removing or disassembling the actuator, 
ensure that the valve or other actuator 
device is isolated and not under pressure. 

o

 

Any issue detected that may affect the safe 
operation of the actuator must have 
immediate action taken to repair

 
Under normal conditions, maintenance should be carried 
out at six-month intervals. More frequent maintenance is 
advised if operating in more severe conditions. 
 

  Ensure the actuator is properly aligned with the 

valve or other actuated device. 

  Ensure all wiring is undamaged and insulated, 

connected and terminated properly. 

  Ensure all screws are present and tight. 

  Ensure internal electrical components and devices 

are clean and free from dust or debris. 

  Ensure cable and conduit connections are properly 

installed and dry. 

  Check inside of housing for any signs of 

condensation or moisture. 

  Check power to the internal heater. 

  Check enclosure o-rings. 

  Verify manual override functions properly. 

  Visually inspect the open/close cycle. 

  Inspect the identification labels for wear and replace 

if necessary. 

  Check for damage to enclosure. 

 

CAUTION:

  

Use only original factory parts for repairs and 
replacement. 

 

 
 
 
 

 
 
 
 

 

Summary of Contents for Triad Controls SE Series

Page 1: ...XC Series Quarter Turn Electric Actuator Installation Maintenance Manual 1 12 17 19 www atcontrols com IOM8011 REVISION 01 Installation and Operation Manual WE XE SE 690 thru WE XE SE 25900 XC 00690 thru XC 25900 ...

Page 2: ...nal Features 5 Standard Model External Parts 6 4 4 1 Size 690 thru 10500 6 4 4 2 Size 17500 and 25900 6 4 4 3 Standard Model Internal Parts 6 Manual Operation Handwheel 7 Space Heater 7 5 Installation 7 Pre Installation 7 Tools 7 Actuator Mounting 8 5 3 1 Mounting Base Details ISO 5211 8 5 3 2 Drive Bushing 9 Housing Cover 9 Limit Switch Setting 9 Torque Switch Setting 10 Mechanical Travel Stop Ad...

Page 3: ...tallation commissioning and operation of the electric actuator and who has appropriate qualifications which may include o Is trained in the operation and maintenance of electric equipment and system in accordance with established safety practices o Is trained or authorized to energize de energize ground tag and lock electric circuits and equipment in accordance with established safety practices o ...

Page 4: ...e output shaft Accurate positioning is achieved by the indicator cam shaft connecting directly to the output drive Standard Specification Enclosure WE Weatherproof IP67 CSA approved for NEMA 4 4X SE Submersible IP68 10m for 72hrs Type 4 4X 6 XE ATEX IECEx certified to Ex d IIB T4 Gb IP67 XC CSA Class I Division 1 Group C D T4 Ex d IIB T4 Gb Class I Zone 1 AEx d IIB T4 Gb Supply Power 12 24VDC 24 1...

Page 5: ...vo cards WE XE SE XC Series Additional Aux switches SPDT 250V AC 10A Rating WE XE SE Series SICU Semi integral control unit Local Remote Selector Switches WE XE SE Series except 690 ICU Intelligent Digital control unit Local Remote Selector Switches WE XE SE Series except 690 Current position transmitter output 4 20mA DC WE XE SE Series Extended Rotation 120º 180º 270º turn WE XE SE Series except ...

Page 6: ...ts CAUTION The 690 size actuator does not contain torque switch assembly Forcing actuator into mechanical stops or preventing rotation in some other manner may damage motor Window Indicator Lever Hand Wheel Body Cable Entries Mechanical Travel Stop Base Top Cover Window Indicator Lever Hand Wheel Base Cable Entries Mechanical Travel Stop Gear Box Top Cover Limit Switch Assembly Capacitor Motor Ter...

Page 7: ... Heater Condensation may form in the actuator due to change in ambient temperature Powering the internal space heater will help prevent this Standard heaters are ceramic with thermostat to prevent over heating above 140 F 60 C Actuator Size Voltage Heater 690 110VAC 220VAC 24VDC 12VDC 5W 4 5kΩ 5W 18kΩ 5W 200Ω 5W 47Ω 1350 to 25900 110VAC 220VAC 24VDC 12VDC 10W 2kΩ 10W 8kΩ 10W 100Ω 10W 27Ω 5 Install...

Page 8: ...t be used To avoid backlash there should be no flexibility in the mounting Valve output shaft must be in line with actuator output drive to avoid side loading the shaft Operate with handwheel before fully tightening mounting hardware to ensure correct alignment Ensure both valve and actuator are in the same open or closed position before mounting CAUTION Prior to mounting the actuator must be chec...

Page 9: ... Hex Size 690 6mm 1350 1700 8mm 2640 4400 5200 10mm 6900 10500 10mm 17500 25900 10mm Limit Switch Setting WARNING Hazardous voltage Turn off all power and lock out service panel before installing or modifying any electrical wiring Use caution when energizing inputs CAUTION Setting limit switches incorrectly may result in actuator stopping by the mechanical stops This may overheat the motor and for...

Page 10: ...o set the close mechanical stop bolt operate the actuator clockwise to the Close CW position until the CLS limit switch trips Tighten the close travel stop bolt until it stops on the secondary worm wheel gear then loosen the stop bolt back out by 3 turns Retighten the jam nut To set the open mechanical stop bolt operate the actuator counterclockwise to the Open CCW position until the OLS limit swi...

Page 11: ... Unused conduit entries must be closed off with plug fitting approved for use per actuator enclosure ratings CAUTION Each actuator must have its own independent control contact Actuators wired in parallel will not operate properly and doing so may cause damage to the actuator Terminals in 690 actuator accept maximum wire size of 16AWG Terminals in 1350 thru 25900 size actuators accept maximum wire...

Page 12: ...el limit switches 6 3 3 Jamming If the actuator travels into a mechanical travel stop the worm gear will jam Remove power from the command input Briefly apply power in the reverse direction to release the pressure from the worm gear The limit switches and mechanical travel stops should be readjusted per the instructions if jamming occurs 7 Maintenance WARNING o Hazardous voltage Turn off all power...

Page 13: ... to perform its intended function safely during its useful life However the purchaser or user of A T Controls products should be aware that A T Controls products might be used in numerous applications under a wide variety of industrial service conditions Although A T Controls can provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser use...

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