A.R.I. K-060 Installation Operation & Maintenance Download Page 4

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IOM

 

 

 

Safety Instructions - Commissioning and Operation

 

1.

 

Read carefully the operation instructions prior to any attempt to operate the product. 

2.

 

Observe the safety stickers on the product and never perform any operation contradicting the instructions given. 

3.

 

In order to achieve maximum performance and smooth operation of the product, it is crucial to perform the startup and first 
operation procedures exactly as described in this manual. 

4.

 

In cases where formal commissioning procedure is required, it should be done by an authorized A.R.I. technician prior to the 
first operation of the product. 

 

Safety Instructions - Maintenance

 

Before any maintenance or non-regular operation, please read the following: 

1.

 

Servicing the product should be done only by qualified technicians for this type of work. 

2.

 

Make sure that you know the exact type of the system fluid. Act accordingly and comply with all the relevant standards and 
regulations set for handling this type of fluid. 

3.

 

Before disconnecting the product from the system and before releasing the residual pressure do NOT: 
-

 

loosen or unscrew the product bolts; 

-

 

remove any protection cover; 

-

 

open any service port. 

4.

 

Before any maintenance or non-regular operation, shut off the Isolation valve and release the residual pressure: 
A.

 

For air valves with a pressure release outlet, slowly open the pressure release plug or the ball valve and make sure that all 

pressure is released. Please note that some air release valves, especially the waste water models, may contain a significant 
volume of compressed gas with accumulated energy! 
B.

 

For air valves without a pressure release outlet, slowly unscrew the flange bolts until all the pressure is released from the 

valve. 

5.

 

Make sure the air valve is empty of all liquid prior to commencing maintenance. 

6.

 

Remove the product from the line only after ensuring that internal pressure has been released. 

7.

 

Place warning signs around the work area as required by the local standards and procedures. 

8.

 

Inspect the product’s safety stickers and replace any damaged or faded sticker. 

9.

 

Manual cleaning of the product and/or its components using high water pressure or steam should be performed in 
accordance with its specific cleaning instructions, the local standards and regulations and without endangering the operator 
or the vicinity 

10.

 

Manual cleaning of product and/or its components using acid or other chemical agents should be performed in accordance 
with the specific cleaning instructions, the relevant safety instructions for using that chemical as given by its supplier, the local 
standards and regulations and without endangering the operator or his vicinity. 

11.

 

For products used in potable water systems, if it is required to disinfect the product, do so according to the local water 
authority standards and regulations before putting the product into service. 

 
 

Safety Instructions - Before returning to regular  operation

 

1.

 

Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations. 

2.

 

Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the 
product area and stored. 

3.

 

Remove grease and fat material residues in order to avoid slipping. 

4.

 

In order to return the product to regular operation, follow the First Start-up Operation instructions as detailed in your user 
manual. 

 

 

Summary of Contents for K-060

Page 1: ...n of the A R I K 060 Air Vacuum valve installation operation and maintenance processes The K 060 Air Vacuum valve is designed to automatically discharge or admit large volumes of air during the filling or draining of a pipeline or piping system This valve will open to relieve negative pressures whenever water column separation occurs ...

Page 2: ...laimer and or in any document enclosedheretoinerrororby mistakeorifthis Disclaimerand orinanydocumentenclosedheretoisnotintendedforyou pleasenotifyA R I inwriting immediately A R I assumes that all users understand the risks involved within this Disclaimer and or in any document enclosed hereto A R I accepts assumes noliabilitywhatsoever whethercausedby accessing and orrelyinguponthisDisclaimerand...

Page 3: ...ons table doesn t include pressure changes caused by water hammer and pressure surge effects Use the product only according to its designated pressure rate specifications 10 Use the product only for its intended use as designed by A R I Any misuse of the product may lead to undesired damages and may affect your warranty coverage Please consult with A R I prior to any non regular use of this produc...

Page 4: ...orairvalveswithout apressurereleaseoutlet slowlyunscrewtheflangeboltsuntil allthepressureisreleased fromthe valve 5 Make sure the air valve is empty of all liquid prior to commencing maintenance 6 Removetheproductfromthelineonly afterensuringthat internalpressurehasbeen released 7 Place warning signs around the work area as required by thelocal standards and procedures 8 Inspecttheproduct ssafety ...

Page 5: ... Isolating Valve at 45 to Air Valve outlet Two Air Valves on an Air Trap with separate Isolating Valves Air Valve outlets face outward and the Isolating Valves at 45 to Air Valve outlets Two Air Valves on a shared Isolating Valve Air Valves outlets face outward and the Isolating Valve at 45 to Air Valve outlets Underground Installations Underground installations require a venting pipe from the man...

Page 6: ...s up to 12 300mm in diameter D the Air Trap diameter d should be the same as the pipeline diameter For larger pipelines of up to 60 1500mm in diameter D the Air Trap diameter d should be 60 of the pipeline diameter For larger than 60 1500mm pipelines D the Air Trap diameter d should be 35 of the pipeline diameter The Air Trap length H should allow easy access to the air valve from below and should...

Page 7: ...Place washers on each of the bolts nuts that connect the air valve flange to the isolating valve flange 7 Tighten all the bolts and nuts using the crossover method 8 The closure tightness of the bolts and nuts shall be according to the standard torque for their specific size 9 Use ring wrench keys for the closing and opening of all bolts of the air valve including the flange bolts 2 4 Directions f...

Page 8: ...mooth discharge of air reduces pressure surges and other destructive phenomena The intake of air in response to negative pressure protects the system from destructive vacuum conditions and prevents damage caused by water column separation Air entry is essential to efficiently drain the system As the system starts to fill the valve functions according to the following stages 1 Air in the pipeline i...

Page 9: ...ased and then unscrew the Plug completely remove it and drain the air valve 4 2 Maintaining the Air Vacuum valve Refer to the drawing on the next page 1 Shut the isolating valve below the air valve 2 Unscrew the Bolts that connect the valve Cover to the valve Body 3 Remove the Cover assembly from the valve Body 4 Wash and clean the following parts Body including the groove of the O ring Screen Flo...

Page 10: ...10 IOM AIR VACUUM VALVE ASSEMBLY BOM TABLE AND DRAWING 1 Cover Assembly 2 Float 3 O ring 4 Bolts Nuts 5 Body ...

Page 11: ...medy Leakage from the Large Orifice Dirt particles stuck on the Orifice Seal Orifice Seat or on the Float Shut the isolating valve wait a minute and open it again very fast If leaking continues follow steps for 4 2 Maintenance Air Vacuum Valve Component ...

Page 12: ...e nor does this warranty extend to any consequential or incidental damages or expenses of any kind or nature regardless of the nature thereof including without limitation injury to persons or property loss of use of the products loss of goodwill loss of profits or any other contingent liabilities of any kind or character alleged to be the cause of loss or damage to the purchaser This warranty does...

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