background image

Periodic Maintenance (cont’d)

32

Failure to install and maintain a new properly listed tem-

perature-pressure relief valve will release the manufacturer

from any claim which might result from excessive tempera-

ture or pressure.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually

operated at least once a year.

TEMPERATURE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint

on a regular basis.

WARNING

INSTALLED IN SUITABLE AREA: To insure sufficient

ventilation and combustion air supply, proper clear-

ances from the water heater must be maintained. See

“Locating the New Water Heater” section. Combustible

materials such as clothing, cleaning materials, or

flammable liquids, etc. must not be placed against or

adjacent to the water heater which can cause a fire.

WARNING

When checking the temperature-pressure relief valve

operation, make sure that (1) no one is in front of or

around the outlet of the temperature-pressure relief valve

discharge line, and (2) that the water manually discharged

will not cause any property damage because the water

may be extremely hot.
If after manually operating the valve, it fails to complete-

ly reset and continues to release water, immediately close

the cold water inlet to the water heater, follow the drain-

ing instructions, and replace the temperature-pressure

relief valve with a new one.

WARNING

If the temperature-pressure relief valve on the appliance

weeps or discharges periodically, this may be due to

thermal expansion. Your water heater may have a check

valve installed in the water line or a water meter with a

check valve. Consult the water supplier and/or plumbing

contractor for further information. Do not plug the tem-

perature-pressure relief valve.

Anode Rod Inspection

The anode rod is used to protect the tank from corrosion.

Most hot water tanks are equipped with an anode rod. The

submerged rod sacrifices itself to protect the tank.  Instead

of corroding the tank, water ions attack and eat away the

anode rod. This does not affect the water’s taste or color.

The rod must be maintained to keep the tank in operating

condition.

Anode deterioration depends on water conductivity, not

necessarily water condition. A corroded or pitted anode

rod indicates high water conductivity and should be

checked and/or replaced more often than an anode rod that

appears to be intact. Replacement of a depleted anode rod

can extend the life of your water heater. Inspection should

be conducted by a qualified technician, and at a minimum

should be checked annually after the warranty period.

L.P. Gas Control Valve & Burner
Assembly Replacement Information

WARNING

PROPANE (L.P.) GAS CONTROL VALVE AND BURNER

ASSEMBLY REPLACEMENT INFORMATION.
For Propane (L.P.) Gas Models Only:
Your water heater is equipped with a Propane (L.P.) gas

control valve and a main burner assembly with left hand

threads for the following fittings and their connections.

(1) The connection between the manifold and the gas

control valve (A to B) are left hand threads.

(2) The connection between the main burner orifice

and the manifold (C to D) are left hand threads.

For ordering these replacement parts, please refer to the

“Repair Parts” section of this manual.

B

A

C

D

Summary of Contents for Residential Power Vent Gas Water Heaters with Hot Surface...

Page 1: ...s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the info...

Page 2: ...r is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING Improper installation adjustment alteration service or main tenance can cause d...

Page 3: ...as regulating equipment WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air...

Page 4: ...2 Gas Piping 22 23 Installation Checklist 24 Operating 25 27 Temperature Regulation 28 For Your Information 29 30 Start Up Conditions 29 Condensation 29 Smoke Odor 29 Thermal Expansion 29 Strange Soun...

Page 5: ...operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It als...

Page 6: ...RGE PIPE Do not cap or plug PROVIDE A 6 AIR GAP BETWEEN THE END OF THE DISCHARGE PIPE AND DRAIN 7 power cord Factory supplied Some models are equipped with circulating loop fittings WARNING This water...

Page 7: ...ions cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local hardware store Such a drain pan must be not greater than 11 2 inches deep...

Page 8: ...7 Y 3 1 LgN N LgV 1 g XgN J H N L 1g 3 3 L 1g N Lg 1g 3 7 5 3 1 e L f V N 1 h3 X f L f N J H N e3 1 gN L L gN 1 f 1 g3 7 L eV Lg 3 3 1 Xg 3 Lf LgN 5 3 1 e N X f N N 1g N X e H V 1g 3 J H N f3 1 g3 3...

Page 9: ...r servicing and proper operation of the water heater Figure 4 The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as pe...

Page 10: ...total input rating of all equipment in the enclosure See Figure 9 4 When ducts are used they shall be of the same cross sec tional area as the free area of the openings to which they connect The mini...

Page 11: ...apter to the cold water inlet con nection Do not solder the cold water supply line directly to the cold water inlet or it will harm the dip tube NOTE This water heater is insulated to minimize heat lo...

Page 12: ...art The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge ca...

Page 13: ...ters junction box 7 MAXIMUM CORD LENGTH Factory supplied You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you...

Page 14: ...n box Connect ground wire to this location For complete grounding details and all allowable exceptions refer to local codes or in the absence of local codes with the National Electrical Code ANSI NFPA...

Page 15: ...er heater the correct vent pipe diameter must be utilized Do not install any other gas appliances on the same vent with this water heater as this will adversely affect the operation of the water heate...

Page 16: ...VC ABS or CPVC Schedule 40 reducer must be supplied locally 5 A 4 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally...

Page 17: ...CPVC Schedule 40 reducer must be supplied locally 5 A 2 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally off the...

Page 18: ...AX LENGTH FT 90 ELBOWS 70 1 65 2 60 3 55 4 50 5 45 6 ALL 40 and 50 GALLON 40 000 BTU HR MODELS ONLY 3 DIA VENT NUMBER OF MAX LENGTH FT 90 ELBOWS 115 1 110 2 105 3 100 4 95 5 90 6 ALL 40 and 50 GALLON...

Page 19: ...e them near heat sparks or flames Keep containers closed Use them in well ventilated areas Wear impervious clothing while handling Do not smoke eat or drink while handling Wash thoroughly after handli...

Page 20: ...E When determining location of the opening in the outside wall allow for the 1 8 rise per five feet that has taken place in the horizontal run MIN RISE 1 8 PER FIVE FEET C L OF FLUE 40 GAL 60 50 GAL 5...

Page 21: ...3 TO 2 PVC ABS OR CPVC REDUCER 4 If the optional 4 vent piping is to be used 50 000 BTU Hr and higher models only the 4 street elbow 4 to 3 reducer and 3 minimum section of 3 PVC ABS or CPVC pipe mus...

Page 22: ...EARANCE EXHAUST VERTICAL VENT CERTIFIED WATER HEATER TOTAL VERTICAL AND HORIZONTAL RUNS SEE ITEM 6 45 VENT CAP 90 STREET ELL 6 The total vertical and horizontal vent run cannot exceed the maximum leng...

Page 23: ...VALVE GROUND JOINT UNION BLACK PIPE DRIP LEG SEDIMENT TRAP CAP 3 MIN 3 MIN A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI Z223...

Page 24: ...r heater completely filled with water See Filling the Water Heater instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater...

Page 25: ...mation section 4 There is a non resettable hi limit switch in the thermo stat which must be good closed for the thermostat to be operated See High Temperature Shut Off System in the For Your Informati...

Page 26: ...s by sniffing at ground level in the vicinity of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING AN ODO...

Page 27: ...essing the COOLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the control box to the OFF positio...

Page 28: ...you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used...

Page 29: ...hermal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the...

Page 30: ...ormation cont d SMELLY WATER cont d If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that continuous chlorination and filtering conditioning equi...

Page 31: ...calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Obstructions and deteriorated vent systems may present serious health risk...

Page 32: ...ay be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult the water supplier and or plumbing contractor for furthe...

Page 33: ...drain valve should be left open with hose connected allowing water to ter minate to an adequate drain 6 Close the drain valve 7 Follow instructions in the Filling The Water Heater section 8 Follow the...

Page 34: ...This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve...

Page 35: ...roper and possible danger ous operation resulting in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE THERMOSTAT AND GAS SUPPLY CHECK Is thermostat calling for heat Run hot water from heater and set adj...

Page 36: ...intake or exhaust obstructed Error in the hot surface ignitor circuit 1 Check that all wiring is correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to o...

Page 37: ...st venting and YELLOW FLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions or combustion blockage A Water...

Page 38: ...Parts 1 2 3 4 5 7 8 9 10 11 21 12 14 13 15 17 16 23 22 20 24 25 26 27 28 29 30 18 19 6 PVC ABS or CPVC items for all models supplied locally or OR 8 9 Blower Draft Hood Assembly for 40 000 Btu Hr Mod...

Page 39: ...from or the manufacturer listed on the model rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will b...

Page 40: ......

Reviews: