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4

thank you

 for purchasing this water heater.  Properly installed and 

maintained, it should give you years of trouble free service.
Abbreviations Found In This Instruction Manual:

•  ANSI - American National Standards Institute

•  ASME - American Society of Mechanical Engineers

•  GAMA - Gas Appliance Manufacturer’s Association 

•  NEC - National Electrical Code

•  NFPA - National Fire Protection Association

•  UL - Underwriters Laboratory

preparInG for the InstallatIon

1.  Read the “General Safety Information” section of this manual first and 

then the entire manual carefully. If you don’t follow the safety rules, the 

water heater may not operate safely. It could cause DEATH, SERIOUS 

BODILY INJURY AND/OR PROPERTY DAMAGE.

 

This manual contains instructions for the installation, operation, 

and maintenance of the electric water heater.  It also contains 

warnings  throughout  the  manual  that  you  must  read  and  be 

aware of.  All warnings and all instructions are essential to the 

proper operation of the water heater and your safety.  

read 

the entIre Manual Before atteMptInG to Install 

or operate the water heater.

 

Detailed installation diagrams are in this manual. These diagrams will 

serve to provide the installer with a reference for the materials and 

method of piping suggested. IT IS NECESSARY THAT ALL WATER 

PIPING AND THE  ELECTRICAL  WIRING  BE  INSTALLED AND 

CONNECTED AS SHOWN IN THE DIAGRAMS.

 

Particular attention should be given to the installation of thermometers 

at the locations indicated in the diagrams as these are necessary for 

checking the operation of  the heater.

  Be sure to turn off power when working on or near the electrical 

system of the heater. never touch electrical components with wet 

hands or when standing in water. 

When replacing fuses always use 

the correct size for the circuit. see page 13.

 

The principal components of the heater are identified on pages  7 & 8. 

The model and rating plate on page 6 interprets certain markings into 

useful information. Both of these references should be used to identify 

the heater, its components and optional equipment.

2.  The installation must conform with these instructions and the local 

code authority having jurisdiction and the requirements of the power 

company.  In  the  absence  of  code  requirements,  follow  NFPA-70 

(current  edition).  In  the  absence  of  local  codes,  the  installation 

must comply with the latest editions of the National Electrical Code, 

NFPA 70 or the Canadian Electrical Code CSA C22.1. The National 

Electrical  Code  may  be  ordered  from:  National  Fire  Protection 

Association, 1 Batterymarch Park, Quincy, MA 02269. The Canadian 

Electrical Code is available from the Canadian Standards Association, 

8501 East Pleasant Valley Road, Cleveland, OH 44131.

3.  If  after  reading  this  manual  you  have  any  questions  or  do  not 

understand any portion of the instructions, call the toll free number 

listed on the back cover of this manual for technical assistance. 

  A sample rating plate is shown on page 6 of this manual. In order 

to expedite your request, please have full model and serial number 

available for the technician.

4.  Carefully plan your intended placement of the water heater.  Examine 

the location to ensure the water heater complies with the “Locating 

the New Water Heater” section in this manual.

  Installation and service of this water heater requires ability equivalent 

to that of a licensed tradesman or qualified agency (page 2) in the 

field involved. Plumbing and electrical work are required.

5.  For installation in California this water heater must be braced or 

anchored  to  avoid  falling  or  moving  during  an  earthquake.  See 

instructions for correct installation procedures. Instructions may be 

obtained from California Office of the State Architect, 1102 Q Street, 

Suite 5100, Sacramento, CA 95811.

6.   Massachusetts Code requires this water heater to be installed in 

accordance with Massachusetts 248-CMR 2.00: State Plumbing Code 

and 248-CMR 5.00.

IntroductIon

SAFE INSTALLATION, USE AND SERVICE

..................................... 2

GENERAL SAFETY INFORMATION

 .................................................

3

TABLE OF CONTENTS

 .....................................................................4

INTRODUCTION

 ...............................................................................4

 

Preparing for the New Installation

 .............................................4

DIMENSIONS AND CAPACITIES DATA

 ...........................................5

APPROVALS .....................................................................................6

FEATURES AND COMPONENTS

 .................................................7-8

LOCATING THE NEW WATER HEATER

 ..........................................9

INSTALLATION ...............................................................................10

 

Required Ability

 ........................................................................10

 

General

 ....................................................................................10

 

Mixing Valve Usage

 .................................................................10

 

Chemical Vapor Corrosion

 .......................................................10

 

Circulating Pump

 .....................................................................10

 

Insulation Blankets

 ..................................................................10

 

Temperature-Pressure Relief Valve

 .................................... 10-11

 

Water Line Connection

 ............................................................ 11

 

Closed Water System

 .............................................................. 11

 

Thermal Expansion

 .................................................................. 11

ELECTRICAL

 ..................................................................................12

OPERATION ....................................................................................19

 

General

 ....................................................................................19

 

Filling the Water Heater

 ...........................................................19

 

Start Up ...................................................................................19

 

Draining the Water Heater .......................................................19

TEMPERATURE REGULATION

 .....................................................20

 

High Temperature Devices

 ......................................................20

 

Thermostat Controls

 ................................................................20

 

Thermostat Settings – Surface Mount Control Models

 ............ 20

 

Thermostat Settings – Electronic Control Models

 ................... 21

ELECTRONIC CONTROL MODELS OPERATION

 ......................... 21

 

Control System Features

 .........................................................21

 

Control System Navigation

 ......................................................21

 

Desktop Screen

 ..................................................................

21-23

 

Temperatures Menu

 ............................................................

23-24

 

Temperature Settings

 ..............................................................24

 

Heater Status Menu

 .................................................................25

 

Economy Mode Setup Menu

 ..............................................25-26

 

Economy Mode Settings

 .....................................................26-28

 

Alarm Output Setup Menu

 .......................................................29

 

Display Settings Menu

 .............................................................29

 

Heater Information Menu

 ....................................................

29-30

 

Current Fault / Alert Menu

 .......................................................

30

 

Fault Occurrence Menu

 ...........................................................

30

 

Restore Factory Defaults Menu

 ..........................................

30-31

MAINTENANCE

 ..............................................................................

31

 

General

 ...............................................................................

31-32

 

Flushing

 ...................................................................................

32

 

Sediment Removal

 ..................................................................

32

 

Water and Lime Scale Removal

 ..............................................

32

TROUBLESHOOTING CHECKLIST

 ...............................................

33

 

Not Enough or No Water .........................................................

33

 

Water Heater Makes Strange Sounds

 .....................................

33

 

If You Cannot Identify or Correct the Source of Malfunction

 ............ 17

 

Leakage Checkpoints

 ..............................................................

34

PIPING DIAGRAMS

 ...................................................................

35-42

WARRANTY

 ....................................................................................

43

taBle of contents

Summary of Contents for dre-100

Page 1: ...uture reference COMMERCIAL ELECTRIC WATER HEATERS Thank you for buying this energy efficient water heater We appreciate your confidence in our products MODELS DRE 52 80 120 SERIES 100 DVE 52 80 120 SE...

Page 2: ...ing or replacement of gas piping or b the connection installation testing repair or servicing of appliances and equipment that is experienced in such work that is familiar with all precautions require...

Page 3: ...ay also cause erratic control system operation on ELECTRONIC CONTROL models This water heater must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be...

Page 4: ...ian StandardsAssociation 8501 East Pleasant Valley Road Cleveland OH 44131 3 If after reading this manual you have any questions or do not understand any portion of the instructions call the toll free...

Page 5: ...ed to as Electronic Control models RECOVERY RATE IN GALLONS PER HOUR Temperature Rise F Standard KW Input BTU Hour 30 40 50 60 70 80 90 100 110 120 130 140 6 20 478 82 62 49 41 35 31 27 25 22 21 19 18...

Page 6: ...6 APPROVALS MODEL AND RATING All models meet National Sanitation Foundation NSF 5 requirements All models are listed by Underwriters Laboratories Inc...

Page 7: ...7 FEATURES AND COMPONENTS ELECTRONIC CONTROL MODELS FIGURE 1...

Page 8: ...8 FEATURES AND COMPONENTS SURFACE MOUNT CONTROL MODELS FIGURE 2...

Page 9: ...ank or connections will not result in damage to the area adjacent to the heater or to lower floors of the structure 3 Close to the point of major hot water usage and the power supply Hot water piping...

Page 10: ...n to using the lowest possible temperature setting that satisfies your hot water needs a means such as a MIXING VALVE should be used at the hot water taps used by these people or at the water heater M...

Page 11: ...relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line...

Page 12: ...tection and disconnect switch The water heater should be grounded in accordance with national and local codes Voltage applied to the heater should not vary more than 5 to 10 of the model and rating pl...

Page 13: ...ace information display and element current sensors for monitoring the power circuits Refer to the control circuit label on the water heater for details The CCB ispoweredbyasmall120V 24Vtransformer Th...

Page 14: ...14 CCB CENTRAL CONTROL BOARD CIRCUIT BOARD CONTROL CIRCUIT DIAGRAM ELECTRONIC CONTROL MODELS FIGURE 3 WIRING DIAGRAMS...

Page 15: ...the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C F...

Page 16: ...to terminal L1 with black wires 3 Reconnect all yellow wires to terminal L2 with red wires 4 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connect...

Page 17: ...page 8 The following describes the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or T...

Page 18: ...ect all red wires to terminal L 2 with yellow wires 5 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connection to a single phase electrical service...

Page 19: ...d electrical connections for tightness Also check connections on top and side of heater Repair water leaks and tighten electrical connections as necessary 3 Depress the red manual reset button on each...

Page 20: ...when the water temperature reaches approximately 202 F 94 C When the ECO switch contacts open activate the electronic control system locks out and displays a Fault message Voltage to the contactor coi...

Page 21: ...adjustable 1 to 20 differential set points for each bank First bank on is the last bank off Helps reduce operating costs during low moderate loads CONTROL SYSTEM NAVIGATION The UIM User Interface Modu...

Page 22: ...control system has initiated heating operation Heating elements icon for a water heater equipped with 1 Bank of heating elements Each circle represents one heating element Each diagonal row of 3 elem...

Page 23: ...played in this menu Economy Mode Setup Seven day 24 hour time clock with temperature set back capability to reduce operating costs during unoccupied or reduced demand periods Alarm Output Setup The co...

Page 24: ...g This can improve the precision of temperature control in the storage tank and at points of use This feature can also be used to compensate for building recirculation loops hot water returning to the...

Page 25: ...on off status of each Bank of heating elements Yes On No Off Alarm Condition Displays the status of the user definable Alarm Output function see Alarm Output Setup Menu Yes alarm condition has been m...

Page 26: ...tional Buttons on the display changes as you navigate through the various menus and screens Use the Up Down buttons to select highlight in black the Economy Mode Setup menu from the Main Menu Press th...

Page 27: ...ges to ACCEPT CANCEL when the adjustment mode is activated and how the current setting is outlined rather than highlighted in black Press the Operational Button underneath ACCEPT to enter and confirm...

Page 28: ...Up Down and CHANGE buttons to enter the Mon sub menu Use the Up Down buttons to select highlight in black the Normal Operation Between setting Press the Operational Button underneath SELECT to change...

Page 29: ...n current tank temperature drops below programmable Alarm SP Fault or Alert Used for external notification whenever a Fault or Alert condition is active Fault Used for notification whenever a Fault co...

Page 30: ...sages in chronological order in this menu The most recent will be at the top of the list A time stamp is displayed below each listed Fault and Alert message showing when the Fault or Alert condition o...

Page 31: ...the drain valve should be opened and the water allowed to run until it flows clean This will help to prevent sediment buildup in the tank bottom Periodically check the temperature and pressure relief...

Page 32: ...lements should be examined regularly Lime scale accumulations may cause noises to occur during operation It is recommended that a heating element be removed periodically for examination If it is scale...

Page 33: ...ed See the Maintenance section of this manual 2 Some of the electrical components of the water heater make sounds which are normal Contactors will click or snap as the heater starts and stops Transfor...

Page 34: ...ters tank insert Q tip or similar absorbent material between jacket opening and valve to swab spud area Remove valve if leak is indicated and repair with pipe joint compound Water on the side of the t...

Page 35: ...35 PIPING DIAGRAMS ONE TEMPERATURE WITH CIRCULATING LOOP INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH ALL LOCAL CODES...

Page 36: ...36 PIPING DIAGRAMS INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES...

Page 37: ...37 PIPING DIAGRAMS INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES...

Page 38: ...OCAL CODES ONE TEMPERATURE ONE HEATER VERTICAL STORAGE TANK FORCED CIRCULATION WITHOUT BUILDING RECIRCULATION TWO TEMPERATURE WITH MIXING VALVE AND CIRCULATING LOOP TWO TEMPERATURE WITH MIXING VALVE P...

Page 39: ...39 PIPING DIAGRAMS TWO HEATERS WITH HORIZONTAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION INSERT B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES...

Page 40: ...S THREE HEATERS WITH HORIZONTAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION THREE HEATERS WITH VERTICAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION INSERT B VACUUM RELIEF VALVE INSTALL...

Page 41: ...MS FOUR HEATERS WITH VERTICAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION FOUR HEATERS WITH HORIZONTAL STORAGE TANK WITH OR WITHOUT BUILDING RECIRCULATION INSERT B VACUUM RELIEF VALVE INSTALL...

Page 42: ...2 Inlet and outlet size 1 1 2 THREE HEATERS Tank Capacity gallons Part Number H W D A 52 9003430205 66 1 4 91 3 4 27 1 4 13 1 4 80 9003430205 70 1 2 95 1 4 31 1 4 9 3 4 120 9003430205 73 1 4 99 1 2 35...

Page 43: ...he owner is responsible for all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of the water heater or any component part b Shipp...

Page 44: ...44 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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