A.O. Smith del and del Installation & Operation Manual Download Page 3

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FOREWORD

Thank you for buying this energy efficient water heater from
State.  We appreciate your confidence in our products.  Detailed
installation diagrams are in this manual.  These diagrams will
serve to provide the installer with a reference for the materials
and method of piping suggested.  IT IS NECESSARY THAT ALL
WATER PIPING AND THE ELECTRICAL WIRING BE INSTALLED
AND CONNECTED AS SHOWN IN THE DIAGRAMS.

In addition to these instructions, the water heater must be
installed in accordance with local codes and the authority having
jurisdiction.

GENERAL SAFETY INSTRUCTIONS

BE SURE TO TURN OFF POWER WHEN WORKING ON OR
NEAR THE ELECTRICAL SYSTEM OF THE HEATER.  NEVER
TOUCH ELECTRICAL COMPONENTS WITH WET HANDS OR
WHEN STANDING IN WATER.  WHEN REPLACING FUSES
ALWAYS USE THE CORRECT SIZE FOR THE CIRCUIT.

The principal components of the heater are identified on page 6.
The model and rating plate on page 5 interprets certain markings
into useful information.  Both of these references should be
used to identify the heater, its components and optional
equipment.

  

 WARNING

FOR CALIFORNIA INSTALLATION THIS WATER HEATER MUST
BE BRACED, ANCHORED, OR STRAPPED TO AVOID FALLING
OR MOVING DURING AN EARTHQUAKE. SEE INSTRUCTIONS
FOR CORRECT INSTALLATION AND PROCEDURES.
INSTRUCTIONS MAY BE OBTAINED FROM YOUR LOCAL
DEALER, WHOLESALER, PUBLIC UTILITIES OR CALIFORNIA’S
OFFICE OF STATE ARCHITECT, 400 P STREET, SACRAMENTO,
CALIFORNIA 95814.

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on electric water heaters are not approved for use on your
State water heater.  The purpose of an insulation blanket is to
reduce the standby heat loss encountered with storage tank
water heaters.  Your State water heater meets or exceeds the
National Appliance Energy Act standards with respect to
insulation and standby loss requirements, making an insulation
blanket unnecessary.

  

WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See page 5 for identification
of components mentioned below).  Failure to follow these
instructions can result in fire, serious personal injury or death.

Do not cover the temperature & pressure relief valve.

Do not cover the instruction manual.  Keep it on the side of
the water heater or nearby for future reference.

Do obtain new labels from State Water Heaters for placement
on the blanket directly over the existing labels.

EXTENDED NON-USE PERIODS

 

 

CAUTION

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER
SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN USED
FOR A LONG PERIOD OF TIME (GENERALLY TWO WEEKS OR
MORE).  HYDROGEN GAS IS EXTREMELY FLAMMABLE. 

 To

reduce the risk of injury under these conditions, it is recommended
that the hot water faucet be opened for several minutes at a  nearby
kitchen sink before using any electrical appliance connected to
the hot water system.  If hydrogen is present, there will probably
be an unusual sound such as air escaping through the pipe as
the water begins to flow.  

THERE SHOULD BE NO SMOKING OR

OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPENED.

  

CAUTION

AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK
OF ELECTRIC SHOCK OR POSSIBLE ELECTROCUTION.  THE
GROUND SCREW AT THE JUNCTION BOX IS FOR BONDING
THE HEATER TO A GROUNDED SERVICE ENTRANCE
CONDUCTOR, A GROUNDED SERVICE ENTRANCE RACEWAY,
OR AN EARTH GROUNDING ELECTRODE CONDUCTOR.

  

WARNING

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN SERIOUS PERSONAL INJURY OR DEATH.

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED. PLUMBING AND
ELECTRICAL WORK ARE REQUIRED.

GENERAL

The installation must conform to these instructions, the local
code authority having jurisdiction, and the requirements of the
power company.  In the absence of code requirements follow
the current edition of  NFPA-70, The National Electrical Code
which may be ordered from: National Fire Protection Association,
1 Batterymarch Park, Quincy, MA 02269.

LOCATION

The water heater should be located as close as possible to/or
centralized to the water piping system. The water heater should
be located in an area not subject to freezing temperatures.

The heater should be located in an area where leakage of the
tank or connections will not result in damage to the area adjacent
to the heater or to lower floors of the structure.

When such locations cannot be avoided, a suitable drain pan
should be installed under the heater.

Such pans should be at least two inches deep, have a minimum
length and width of at least two inches greater than the diameter
of the heater and should be piped to an adequate drain.

Drain pans suitable for these heaters are available from your
distributor or A.O. Smith Water Heater Parts Fulfillment, 125
Southeast Parkway, Franklin, TN 37068.

Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage
may result in property damage, even with the use of a drain pan
piped to a drain. However, unanticipated damage can be reduced
or prevented by a leak detector or water shut-off device used in
conjunction with a piped drain pan. These devices are available
from some plumbing supply wholesalers and retailers, and
detect and react to leakage in various ways:

Sensors mounted in the drain pan that trigger an alarm or
turn off the incoming water to the water heater when leakage
is detected.

Summary of Contents for del and del

Page 1: ...ement Parts Operation Maintenance Leakage Checkpoints Limited Warranty ADIVISION OFA O SMITH CORPORATION McBee South Carolina USA www hotwater com CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THISAPPLIANCE PLACETHESEINSTRUCTIONSADJACENTTOHEATERANDNOTIFYOWNERTOKEEPFORFUTUREREFERENCE ...

Page 2: ... 256 230 192 173 153 138 128 115 110 5000 5000 GPH 113 101 75 68 56 51 45 41 38 34 32 10 LPH 426 384 284 256 213 192 170 153 142 128 122 6000 6000 GPH 135 122 90 81 68 61 54 49 45 41 39 12 LPH 511 460 341 307 256 230 205 184 170 153 146 Recovery capacities at 100 F rise equal for non simultaneous element operation 4 1 gal x KW of one element for simultaneous element operation 4 1 gal x 2 3 KW of b...

Page 3: ...educe the risk of injury under these conditions it is recommended that the hot water faucet be opened for several minutes at a nearby kitchen sink before using any electrical appliance connected to the hot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FA...

Page 4: ...e portions of the wire size tables from the Code are reproduced here The branch circuit should be sized at 125 percent of the heater rating and further increase wire size as necessary to compensate for voltage drop in long runs CALCULATING AMPERAGE OVERCURRENTPROTECTION The heaters come from the factory in two configurations 1 Two wire C 2 circuit for single element heater equipped with a high lim...

Page 5: ...2 2 12 2 THW T TW THWN XHHW UF USE 12 15 15 10 25 25 8 30 40 6 40 50 4 55 65 3 65 75 2 75 90 1 85 100 FACTORY WIRED FIELD WIRING WHITE FOR 120V For ambient temperatures over 30 C 86 F see Correction Factors Note 13 in Code Portion of Table 310 18 follows Allowable Ampacities of Insulated Aluminum and Copper Clad Aluminum Conductors Not more than three conductors in Raceway or Cable or Direct Buria...

Page 6: ... DEVICES FOR HOT WATER SUPPLY SYSTEMS ANSI Z21 22 This valve must be marked with a maximum set pressure not to exceed the marked maximum working pressure of the water heater Install the valve into an opening provided and marked for this purpose in the water heater and orient it or provide tubing so INSTALL VACUUM RELIEF IN COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES INSTALL SUITABLE DRAIN PAN...

Page 7: ...PPER THERMOSTAT BEHIND JUNCTION BOX DOOR ADJUSTABLE LOWER SINGLE THERMOSTAT Figure 3 shows the approximate time to burn relationship for normal adult skin The thermostats on your water heater have a linear relationship between degrees of angular rotation and the corresponding change in temperature Thus rotating the temperature adjustment indicator 30 angular degrees will result in a 10 degree Fahr...

Page 8: ...e should be checked to ensure that it is in operating condition Lift the lever on the valve several times until the valve seats properly and operates freely CAUTION THE WATER PASSING OUT OF THE VALVE DURING THIS CHECKING OPERATION MAY BE EXTREMELY HOT It is recommended that the drain valve on this unit be opened once a month and 1 to 2 gallons of water be allowed to drain out This will help to pre...

Page 9: ...stem A check valve in the inlet system will not permit the expanded hot water volume to equalize pressure with the main A relief valve must release this water or the water heater or plumbing system will be damaged When such a condition is encountered local codes or inspection agency should be consulted to determine which system is acceptable in your area These may consist of Installation of a seco...

Page 10: ...ctricity and drain tank to perform procedure Water leaks at the elements may be due to 1 Defective element which leaks at terminals or thru flange Replace element 2 Loose element gasket leak a Screw in type tighten with 1 1 2 socket wrench or Part Number 23985 wrench If leak continues remove element discard gasket and clean thread areas Apply nonhardeningPermatex Number 2 to thread areas install n...

Page 11: ...ny misuse abuse including freezing or alteration of it any operation of it in a modified form or any attempt to repair tank leaks will void this warranty 4 SERVICE and REPAIR EXPENSE Under this limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a Labor charges for ser...

Page 12: ...ts will be shipped at prevailing prices and you will be billed accordingly The model number of your Water Heater will be found on the rating plated located above the lower access panel Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER VOLTAGEAND ELEMENT WATTAGE SERIAL NUMBER PART DESCRIPTION Del 6 10 15 20 Se...

Page 13: ...9 9003899 9003899 9003899 11 Pipe Nipple 194130 194130 3 194130 3 194130 3 12 Plate Knockout 43293 1 43293 1 43293 1 43293 1 PLUG 13 Cap 42306 1 42306 1 42306 1 42306 1 14 Pipe 9001437 9001437 9001437 9001437 15 16 Thermostat with High Limit Switch 9003945 9003945 9003945 9003945 17 Bracket Thermostat 9003898 9003898 9003898 9003898 18 Valve Relief 9003484 9003741 9003741 9003741 Not Illustrated S...

Page 14: ...8 181138 181138 15 Junction Box Assembly 195171 195171 195171 195171 16 Manual 195201 002 195201 002 195201 002 195201 002 Not Illustrated Standard Hardware Items May Be Purchased Locally Underlined Parts Are Recommended For Emergency Replacement K W ELEMENT 120V 208V 240V 277V 480V WATTAGE PARTNO PARTNO PARTNO PARTNO PARTNO 1 0 1000W 9002863 90001431 1 5 1500W 9002963 9000145 9002864 9001225 2 0 ...

Page 15: ... 9003889 9000029 9003892 9003893 9003483 9003487 9003465 9003650 9000734 9000071 9000071 9000071 9000071 9000071 9000308 9000308 9000308 9000308 9000308 SEE ELEMENT WATTAGE CHART ON PAGE 14 9003896 9003896 9003896 9003896 9003896 9003897 9003897 9003897 9003897 9003897 9003898 9003898 9003898 9003898 9003898 9003899 9003899 9003899 9003899 9003899 9003900 9003900 9003900 9003900 9003900 9003903 90...

Page 16: ...16 McBee South Carolina 29101 Phone 1 800 527 1953 Fax 800 433 2515 www hotwater com e mail parts hotwater com ...

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