A.O. Smith BTI 80 Installation, Operation, Service, Maintenance, Limited Warranty Download Page 13

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BLOWER MAINTENANCE

For safety and satisfactory operation it is recommended that the blower be
checked once a year by a competent service person.

1. MOTOR - The motor is factory oiled and sealed and requires no further

maintenance.

2. WHEEL - Wheel must be clean of soot, ash or any other coating which

inhibits either rotation or air flow.  Remove all foreign material from
vent system.

3. The pressure switch is inside the blower control box and is connected

to the blower housing with a tube.  This tubing should be soft and
pliable and show no sign of deterioration.

RELIEF VALVE

At least once a year the temperature and pressure relief valve should be
checked to ensure that it is in operating condition.  (During manual operation
of this valve, avoid any contact with hot water and take preventive steps for
water damage).  Lift the lever at the top of the valve several times until the
valve seats properly and operates freely.

  WARNING

THE WATER PASSING OUT OF THE VALVE DURING THIS CHECKING
OPERATION MAY BE EXTREMELY HOT.  AVOID CONTACT AND
DISCHARGE SAFELY TO PREVENT WATER DAMAGE.

If the temperature and pressure relief valve on the heater discharges
periodically or continuously, a problem exists.  This may be due to unusually
high water temperatures or pressures in the system, or to a faulty relief
valve.  Contact your dealer or a qualified service technician to find the
cause of the problem and to correct it.  This may also be due to thermal
expansion in a closed water supply system.  Contact the water supplier or
local plumbing inspector on how to correct this situation.  

DO NOT PLUG

THE TEMPERATURE AND PRESSURE RELIEF VALVE.

  WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT
OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE
APPLIANCE.

HOT WATER ODOR

On occasion, hot water may develop a strong odor.  If this occurs drain the
heater completely, flush thoroughly, and refill.  If the problem persists,
chlorination of the heater and replacement of the factory installed magnesium
anode with aluminum anode may correct the condition.

Occasionally water softener companies recommend removal of heater
anodes for odor reasons.

 

CAUTION

Unauthorized removal of heater anode will void the warranty.  Replace the
anode as necessary to maintain corrosion protection.  For further information
contact your dealer.

WINTER PROTECTION

In regions where freezing weather is encountered, all water must be
drained from unit and piping when out of service (water shut off).  Drain
valve must be left open until unit is returned to service.

REPLACEMENT PARTS

Replacement parts may be ordered through A. O. Smith dealers, authorized
servicers or distributors.  Refer to the Yellow Pages for where to call or
contact the A. O. Smith Water Products Company, 5621 West 115th Street,
Alsip, Illinois 60803, 1-800-433-2545. In Canada contact A.O. Smith
Enterprises Ltd., P.O. Box, 310-768 Erie Street, Stratford, Ontario N5A 6T3,
1-800-265-8520.  When ordering parts, be sure to state the quantity, part
number and description of the item including the complete model and serial
number as it appears on the product.  Refer to the parts list for more
information.

PREVENTIVE MAINTENANCE

RECOMMENDED PROCEDURE FOR PERIODIC REMOVAL

OF LIME DEPOSITS FROM TANK TYPE COMMERCIAL

WATER HEATERS

FIGURE 8

The amount of calcium carbonate (lime) released from water is in direct
proportion to water temperature and usage, see chart.  The higher the
water temperature or water usage, the more lime deposits are dropped out
of the water.  This is the lime scale which forms in pipes, heaters and on
cooking utensils.

Lime accumulation not only reduces the life of the equipment but also
reduces efficiency of the heater and increases fuel consumption.

The usage of water softening equipment greatly reduces the hardness of
the water.  However, this equipment does not always remove all of the
hardness (lime).  For this reason it is recommended that a regular schedule
for deliming be maintained.

The time between cleaning will vary from weeks to months depending upon
water conditions and usage.

Refer to A. O. Smith booklet, Form No. 4800, entitled “Why? When and
How” for detailed description on tank inspection and cleanout.

UN•LIME

®

 and the booklet may be obtained through your A. O. Smith dealer

or distributor.

DELIMING SOLVENTS

A. O. Smith recommends the use of UN•LIME for deliming.  UN•LIME is a
patented food grade acid which is safe to handle and does not create the
harmful fumes which are associated with other products.

UN•LIME may be obtained from your dealer, distributor or the A. O. Smith
Product Service Division.  Order part no. 4763 (1 gal), packed 4 gallons
per case or part no. 4813 (5 gallon container).

Hydrochloric base acids are not recommended for use on glass-lined tanks.

  CAUTION

Observe handling instructions on label of product being used.

Summary of Contents for BTI 80

Page 1: ... MAINTENANCE LIMITED WARRANTY Thank you for buying this energy efficient water heater from A O Smith Water Products Company We appreciate your confidence in our products CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLINGAND USING THIS APPLIANCE A DIVISION OF A O SMITH CORPORATION McBEE SOUTH CAROLINA USA STRATFORD ONTARIO C...

Page 2: ...Quincy MA02269 INSTALL IN ACCORDANCE WITH LOCAL CODES TOP VIEW TABLE 1 DIMENSIONS A B C D E F G H J K L M MODEL In mm In mm In mm In mm In mm In mm In mm In mm In mm In mm In mm In mm BTI 80 66 5 16 1684 58 1 2 1486 29 5 8 753 25 3 8 645 17 1 4 438 4 102 14 356 16 406 1 1 4 32 1 25 1 2 13 11 15 16 303 BTI 100 71 1 4 1810 66 1 2 1689 30 3 4 781 26 1 2 673 17 1 4 438 4 102 14 1 2 368 16 406 1 1 4 32...

Page 3: ... 12 13 Hot Water Odor 13 Winter Protection 13 ReplacementParts 13 PREVENTIVEMAINTENANCE 13 14 Procedure for Periodic Removal Of Lime Deposits 13 DelimingSolvents 13 Tank Cleanout Procedure 13 14 CHECKLIST 14 15 Condensation 15 Cathodic Protection Anode 15 16 Service Repair 16 TROUBLESHOOTING 16 18 LIMITEDWARRANTY 19 Spray can propellants cleaning solvents refrigerator and air conditioning refriger...

Page 4: ...ld conversion for operation at altitudes other than that specified on the heater rating plate is not permitted The input reduction is primarily achieved by reducing the size of the main burner orifices To do this the main burner orifices require replacement with orifices sized for the particular installation elevation Correct orifice sizing and parts may be obtained fromA O Smith Water Products Co...

Page 5: ...BLES VAPORS AND LIQUIDS DONOTOBSTRUCTTHEFLOWOFCOMBUSTIONORVENTILATINGAIR WARNING ATTICAND OREXHAUSTFANSOPERATINGONTHEPREMISESWITHA WATERHEATERCANRESULTINCARBONMONOXIDEPOISONINGAND DEATH OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE DRAFT INTHEAREAOF THE WATER HEATER PREVENTING THE PRODUCTS OF COMBUSTION FROM EXHAUSTING THROUGHTHE CHIMNEY OR VENT PIPE The venting of the water heater should be insp...

Page 6: ... system are exposed to ambient temperatures below 35 degrees F 2 degrees C it must be insulated to prevent condensation Do not connect the heater to a common vent or chimney with solid fuel burning equipment This practice is prohibited by many local building codes as is the practice of venting gas fired equipment to the duct work of ventilation systems Where a separate vent connection is not avail...

Page 7: ...Your local code authority may have other specific relief valve requirements ADRAINLINEMUSTBECONNECTEDTOTHERELIEFVALVETODIRECT DISCHARGE TOASAFE LOCATION TOAVOID SCALDING OR WATER DAMAGE THISLINEMUSTNOTBEREDUCEDFROMTHESIZEOFTHE VALVEOUTLETANDMUSTNOTCONTAINVALVES RESTRICTIONSNOR SHOULDITBELOCATEDINFREEZINGAREAS DONOTTHREADORCAP THEENDOFTHISLINE RESTRICTEDORBLOCKEDDISCHARGEWILL DEFEATTHEPURPOSEOFTHEV...

Page 8: ... having jurisdiction AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION If any of the original wire as supplied with the appliance must be replaced use only type 105 C thermoplastic or equivalent 250 C type F must be used for the flame sensor leads and the spark ignition cable must be high voltage 250 C CAUTION LABELALLWIRES PRIOR TO DISCONNECTION WHEN SE...

Page 9: ...as entered CAUTION PURGINGSHOULDBEPERFORMEDBYPERSONSEXPERIENCEDINTHIS TYPEGASSERVICE TOAVOIDRISKOFFIREOREXPLOSION PURGE DISCHARGEMUSTNOTENTERCONFINEDAREASORSPACESWHERE IGNITIONCANOCCUR THEAREAMUSTBEWELLVENTILATEDANDALL SOURCESOFIGNITIONMUSTBEINACTIVATEDORREMOVED GASMETERSIZE NATURALGASESONLY Be sure the gas meter has sufficient capacity to supply the full rated gas input of the water heater as wel...

Page 10: ... them call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn of...

Page 11: ... the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA54 or the CAN CGA B149 Installation codes and these instructions Determine that there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the sp...

Page 12: ...hs for obstructions and or deterioration of vent piping 6 After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use 7 If improper venting is observed during any of the above tests the venting system must be c...

Page 13: ...ontact your dealer WINTER PROTECTION In regions where freezing weather is encountered all water must be drained from unit and piping when out of service water shut off Drain valve must be left open until unit is returned to service REPLACEMENT PARTS Replacement parts may be ordered throughA O Smith dealers authorized servicers or distributors Refer to the Yellow Pages for where to call or contact ...

Page 14: ...over under opening and install 3 4 x 4 pipe nipple Drill or punch a 3 16 vent hole in handle Astainless steel screw is included with the Flo Jug kit This screw is to be installed in the vent hole when Flo Jug is not in use Remove drain valve from heater and insert a 3 4 x 4 nipple Connect and clamp 1 I D x 3 hose to Flo Jug and heater nipple 3 Lift the Flo Jug to the POUR POSITION and permit the U...

Page 15: ...ing the tank bottom This too can result in condensation Condensation appearing in the vent pipe water dripping from draft diverter during heater operation is evidence of poor vent action Possible causes are too long a vent pipe or improper chimney operation 3 If the leakage is from the temperature and pressure relief valve or its discharge pipe it may represent a normal condition However see RELIE...

Page 16: ... going to our website at www hotwater com Please click on Mail then click on Service and leave us a message Please be sure to provide the following information when writing or e mailing Model Number Serial Number Date of Original Purchase Date Problem Originated Explanation of Problem Also please be sure to include a daytime telephone number TROUBLESHOOTING Water heaters may exhibit problems that ...

Page 17: ...hermostat threads Leakage from other appliances or water lines Condensation of flue products Thermal expansion in closed water system Improperly seated valve High sulfate or mineral content in water supply or iron or sulfate reducing bacteria in water supply Turn switch to the ON position Plug blower back into 115 vac outlet Repair service to outlet Replace switch Replace control harness Replace b...

Page 18: ...essure switch tubing not connected blower was energized correctly 3 Air intake or exhaust obstructed Error in the hot surface ignitor circuit 1 Check that all wiring is correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect ...

Page 19: ...t the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of ...

Page 20: ...20 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com REPLACEMENT PARTS ...

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