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8

IMPORTANT: The water heater should be located in an area 

where leakage of the tank or connections will not result in 

damage to the area adjacent to the water heater or to lower 

floors of the structure. Due to the normal corrosive action of 

water, the tank will eventually leak after an extended period 

of time. Also any external plumbing leak, including those 

from improper installation, may cause early failure of the 

tank due to corrosion if not repaired.  If the homeowner is 

uncomfortable with making the repair a qualified technician 

should be contacted.  A suitable metal drain pan should be 

installed under the water heater as shown below, to help 

protect the property from damage which may occur from 

condensate formation or leaks in the piping connections 

or tank. The pan must limit the water level to a maximum 

depth of 1-3/4” and be two inches wider than the heater and 

piped to an adequate drain. Locate the water heater near a 

suitable indoor drain. Outside drains are subject to freezing 

temperatures which can obstruct the drain line. The piping 

should be at least 3/4” ID and pitched for proper drainage. 

1-3/4” 

max.

At least 2” greater  

than the water heater. 

Pipe to an 

adequate drain

Water heater life depends upon water quality, water usage, 

water temperature and the environment in which the 

water heater is installed. Water heaters are sometimes 

installed in locations where leakage may result in property 

damage, even with the use of a metal drain pan piped to a 

drain. However, unanticipated damage can be reduced or 

prevented by a leak detector or water shut-off device used 

in conjunction with a piped metal drain pan. These devices 

are available from some plumbing supply wholesalers and 

retailers, and detect and react to leakage in various ways:
•   Sensors mounted in the metal drain pan that trigger an 

alarm or turn off the incoming water to the water heater 

when water is detected.

•   Sensors mounted in the metal drain pan that turn off 

the water supply to the entire home when water is 

detected in the metal drain pan.

•   Water supply shut-off devices that activate based on 

the water pressure differential between the cold water 

and hot water pipes connected to the water heater.

•   Devices that will turn off the gas supply to a gas water 

heater while at the same time shutting off its water 

supply.

REVERSE FLOW
OF GASES 

 

EXHAUST FAN

FIGURE 2.

Clearances and Accessibility                                    

NOTE: Minimum clearances from combustible materials 

are stated on the label on the front of the heater adjacent 

to the gas control valve/thermostat of the water heater.
The water heater is certified for installation on a 

combustible floor.

• 

IMPORTANT: If installing over carpeting, the carpeting 

must be protected by a metal or wood panel beneath 

the water heater. The protective panel must extend 

beyond the full width and depth of the water heater by 

at least five inches (127mm) in any direction; or if in an 

alcove or closet installation, the entire floor must be 

covered by the panel. 

• 

Figure 2A may be used as a reference guide to locate 

the specific clearance locations. A minimum of 5 inch-

es of front clearance should be provided for inspection 

and service. 

 

Ceiling

Top View

Minimum Clearance Locations 

0” min.

Back

0” min.

Sides

5” min.

Front

12” min.

Top to

6” min. at

Single Wall

Vent Pipe

0” min.

Air Inlet

Chamber

FIGURE 2A.

State of California                                                       

NOTE: The water heater must be braced, anchored, or 

strapped to avoid moving during an earthquake. Contact 

local utilities for code requirements in your area, visit http://

www.dsa.dgs.ca.gov,  or call 1-916-445-8100 and request 

instructions.

FIGURE 1B.

Summary of Contents for 315456-002

Page 1: ...pplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If t...

Page 2: ...lief Valve 16 17 T P Relief Valve and Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Electrical Connections and Wiring Diagram 18 Important Information...

Page 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Page 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Page 5: ...CODES IMPORTANT WHEN BRUSHING ON AN APPROVED NONCORROSIVE LEAK DETECTION SOLUTION DO NOT SPLASH SOLUTION ONTO ELECTRICAL CON NECTIONS SEE PAGE 27 M N A L B P D E Q F G DISCHARGE PIPE DO NOT CAP OR PLU...

Page 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Page 7: ...ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result in fire or explosion Maintain...

Page 8: ...ply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when water...

Page 9: ...PPLY WARNING Use a new CSA approved gas supply line Install a shut off valve Do not connect a natural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supp...

Page 10: ...these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas Pipe Capacity Table WARNING Explosion Hazard Gas leaks can not always be detected by smell Gas suppl...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may requi...

Page 13: ...or use on this water heater U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes r...

Page 14: ...assageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing...

Page 15: ...nder Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and...

Page 16: ...or other chemicals must not be used Chemicals that may contaminate the potable water supply must not be added to the piping system Closed System Thermal Expansion As water is heated it expands thermal...

Page 17: ...ed into the T P valve discharge opening per the instructions manual 4 Locate the hot water outlet cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe i...

Page 18: ...tions for leaks Open the nearest hot water faucet and let it run for three 3 minutes to purge the water lines of air and sediment and to ensure complete filling of the tank The Electrical power may th...

Page 19: ...se review the following checklist and make any required installation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installa...

Page 20: ...performed 3 Set the ON OFF switch on the gas control to the OFF postition 2 6 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND This...

Page 21: ...operation when a call for heat is initiated The ignition control module will attempt to light the burner three times If the ignition control does not detect ignition it will enter lockout mode indica...

Page 22: ...hermostat see Figures 20 and 21 Using the lowest hot water temperature that meets your needs will also provide the most energy efficient operation of the water heater Never allow small children to use...

Page 23: ...the water heater cannot be used until the gas control valve thermostat is replaced by a qualified technician Contact your local dealer for service information losses and may satisfy your normal hot wa...

Page 24: ...s To drain the tank perform the following steps 1 Turn off the gas to the water heater at the manual gas shut off valve and turn off the electrical power to the gas control thermostat valve 2 Open a n...

Page 25: ...Manifold Burner Assembly 1 Turn off the gas supply to the water heater at the manual gas shut off valve This valve is typically located beside the water heater Note the position of the shut off valve...

Page 26: ...dirt it may be necessary to check the air intake chamber screen more frequently 2 Use a vacuum cleaner with a hose attachment to remove any dust or debris that may have accumulated on the screen FIGU...

Page 27: ...eater Refer to the section of Draining and Flushing section and follow the procedure 5 Disconnect the the flame sense hot surface igniter wire power supply transformer pressure switch fan and display...

Page 28: ...ABOVE 170 F 1 Defective air flow restrictor 2 Not enough dilution air to mix with flue gases in inlet elbow 3 Dilution air too hot for mixing with flue gases 4 Wrong burner orifice 1 Take unit out of...

Page 29: ...secondary air 2 Low gas pressure 3 Water heater flue or vent system blocked 4 Thermostat not functioning prop erly 5 Heater installed in a confined area 6 Burner flame yellow lazy 1 Provide ventilati...

Page 30: ...are within requirements in the installation manual Manifold gas pressure is non adjustable if pressure is off by more than 0 3 W C 75 Pa replace the lower control 2 Low supply voltage should be 115 12...

Page 31: ...oth terminals on pressure switch 4 Check pressure switch contacts with an ohmmeter for continuity A If pressure switch contacts show continuity closed circuit replace the pressure switch B If pressure...

Page 32: ...ing The self diagnostic test has detected the temperature sensor thermistor inside the immersion probe is shorted 1 Turn power off for 10 to 20 seconds then on again to clear this error code 2 This pa...

Page 33: ...DURING TRIAL FOR IGNITION IGNITOR TURNS OFF YES NO IS FLAME SENSE LOST IS REQUEST FOR HEAT SATISFIED GAS VALVE OFF COMBUSTION FAN OFF AFTER POST PURGE DELAY GAS VALVE CLOSES LESS THAN 3 TRIES FOR IGN...

Page 34: ...w Retainer Clip 16 Manifold Door Gasket 17 Viewport Assembly 18 FV Sensor 19 Outer Door 20 Electrical Transformer 21 Pressure Switch REPAIR PARTS ILLUSTRATION LEGEND Special anode rod see Anode Rod Wa...

Page 35: ...assembly which contains the manifold tube gasket manifold door manifold component block with retainer clip and flame sense hot surface igniter assembly Natural Gas Item 15 Contains manifold component...

Page 36: ...36 NOTES...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...niques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open system or in a closed system with a proper...

Page 40: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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