background image

7

CLEARANCES

These heaters are approved for installation on combustible flooring 

in an alcove when the minimum clearances from any combustion 

construction are followed as indicated in Figure 4.

In all installations the minimum combustible clearances from any 

vent piping shall be 0". Vent piping passing through a combustible 

wall or ceiling must be a continuous run (no joints).

A  service  clearance  of  24"  (61  cm)  should  be  maintained  from 

serviceable  parts  such  as  relief  valves,  thermostats,  cleanout 

openings, drain valves and venting connections.

Always disconnect electrical power before servicing the unit.

*ILLUSTRATION OF MINIMUM COMBUSTIBLE CLEARANCES 

IN AN ALCOVE.

FIGURE 4.

HARD WATER

Where hard water conditions exist, water softening or the threshold 

type  of  water  treatment  is  recommended.  This  will  protect  the 

dishwashers,  coffee  urns,  water  heaters,  water  piping  and  other 

equipment.

See MAINTENANCE section for details of tank cleanout procedure.

AIR REQUIREMENTS

KEEP APPLIANCE AREA CLEAR AND FREE OF COMBUSTIBLE 

MATERIALS,  GASOLINE AND  OTHER  FLAMMABLE  VAPORS 

AND LIQUIDS.

DO  NOT  OBSTRUCT  THE  FLOW  OF  COMBUSTION  AND 

VENTILATING AIR.

 WARNING

FOR  SAFE  OPERATION  PROVIDE  ADEQUATE  AIR  FOR 

COMBUSTION AND VENTILATION. AN INSUFFICIENT SUPPLY 

OF AIR  WILL  CAUSE  RECIRCULATION  OF  COMBUSTION 

PRODUCTS  RESULTING  IN  CONTAMINATION THAT  MAY  BE 

HAZARDOUS  TO  LIFE.    SUCH A  CONDITION  OFTEN  WILL 

RESULT IN A YELLOW, LUMINOUS BURNER FLAME, CAUSING 

CARBONING OR SOOTING OF THE COMBUSTION CHAMBER, 

BURNERS  AND  FLUE  TUBES  AND  CREATES  A  RISK  OF 

ASPHYXIATION.

MECHANICAL EXHAUSTING OF ROOM AIR

Where an exhaust fan is installed in the same room with a heater, 

sufficient openings for air must be provided in the walls.  

UNDERSIZED 

OPENINGS WILL CAUSE AIR TO BE DRAWN INTO THE ROOM 

THROUGH THE HEATER’S VENTING SYSTEM, CAUSING POOR 

COMBUSTION. SOOTING MAY RESULT IN SERIOUS DAMAGE 

TO THE HEATER AND RISK OF FIRE OR EXPLOSION. IT CAN 

ALSO CREATE A RISK OF ASPHYXIATION.

UNCONFINED SPACE

In  buildings  of  conventional  frame,  brick  or  stone  construction, 

unconfined spaces may provide adequate air for combustion and 

ventilation.

If  the  unconfined  space  is  within  a  building  of  tight  construction 

(buildings  using  the  following  construction:  weather  stripping, 

heavy insulation, caulking, vapor barrier, etc.), air for combustion 

and ventilation must be obtained from outdoors.  The installation 

instructions for confined spaces in tightly constructed buildings must 

be followed to ensure adequate air supply.

CONFINED SPACE

When  drawing  combustion  air  from  inside  a  conventionally 

constructed building to a confined space, such a space shall be 

provided  with  two  permanent  openings,  ONE  IN  OR  WITHIN 

 

12 INCHES (31 cm) OF THE ENCLOSURE TOP AND ONE IN OR 

WITHIN 12 INCHES (31 cm) OF THE ENCLOSURE BOTTOM.  Each 

opening shall have a free area of at least one square inch per 1000 

Btuh (2,203mm

/kW) appliances in the enclosure, but not less than 

100 square inches (645 cm²).

If the confined space is within a building of tight construction, air 

for combustion and ventilation must be obtained from outdoors.  

When directly communicating with the outdoors through vertical 

ducts, two permanent openings, located in the above manner, 

shall be provided. Each opening shall have a free area of not 

less  than  one  square  inch  per  4000  Btuh  (551mm

/kW)  of  the 

total input of all appliances in the enclosure.  If horizontal ducts 

are used, each opening shall have a free area of not less than one 

square inch per 2000 Btuh (1,102mm

/kW) of the total input of all 

appliances in the enclosure.

CHEMICAL VAPOR CORROSION

 

WARNING

CORROSION  OF THE  FLUE  WAYS AND  VENT  SYSTEM  MAY 

OCCUR  IF  AIR  FOR  COMBUSTION  CONTAINS  CERTAIN 

CHEMICAL  VAPORS.    SUCH  CORROSION  MAY  RESULT  IN 

FAILURE AND RISK OF ASPHYXIATION.

Spray  can  propellants,  cleaning  solvents,  refrigerator  and  air 

conditioning  refrigerants,  swimming  pool  chemicals,  calcium 

and  sodium  chloride,  waxes,  and  process  chemicals  are  typical 

compounds which are potentially corrosive.

PRODUCTS OF THIS SORT SHOULD NOT BE STORED NEAR 

THE HEATER.  ALSO, AIR WHICH IS BROUGHT IN CONTACT 

WITH THE  HEATER  SHOULD  NOT  CONTAIN ANY  OF THESE 

CHEMICALS.  IF NECESSARY, UNCONTAMINATED AIR SHOULD 

BE OBTAINED FROM REMOTE OR OUTSIDE SOURCES.

Summary of Contents for 300A

Page 1: ...PERATION SERVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death D...

Page 2: ...the National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 FOREWORD ROUGH IN DIMENSIONS Recovery capacities are based on heater performance at 96 thermal efficiency for BTH 300A 400A...

Page 3: ...s 22 23 Access to the Current Fault or Warning 23 Viewing the Fault History 24 Viewing Information About the Heater 24 PRIOR TO START UP REQUIRED ABILITY 25 OPERATING INSTRUCTIONS 25 Adjustment Proced...

Page 4: ...AT A GLANCE BTH 300 400 500 QUICK INSTALLATION TIPS Horizontal Sidewall Venting Vertical Rooftop Venting...

Page 5: ...conds 120 F 49 C More than 5 minutes FIGURE 1 Valves for reducing point of use temperature by mixing cold and hot water are available see Figure 2 Also available are inexpensive devices that attach to...

Page 6: ...in conjunction with the heater Refer to the piping diagrams at rear of manual for electrical hookup information and install in accordance with the current edition of the National Electrical Code NFPA...

Page 7: ...ck or stone construction unconfined spaces may provide adequate air for combustion and ventilation If the unconfined space is within a building of tight construction buildings using the following cons...

Page 8: ...ad in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuel...

Page 9: ...ECT VENT CANADIAN DIRECT VENT FIGURE 5 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOM...

Page 10: ...NTAL VENT CANADIAN HORIZONTAL VENT FIGURE 6 CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS...

Page 11: ...PORTANT Plan the layout of the vent system backwards from the vent termination to the appliance WARNING USE ONLY THE VENT TERMINALS SUPPLIED WITH THIS UNIT TERMINATIONOFAVENTSYSTEMWITHADEVICEOTHERTHAN...

Page 12: ...VC pipe about 3 5 8 9 cm longer than the wall thickness at the opening 5 Glue the intake vent terminal to the section of the pipe 6 Slide the wall plate over the pipe to stop against intake vent termi...

Page 13: ...of 4 inch pipe for the exhaust venting arrangement of 15 equivalent feet This is the minimum amount of pipe required for the exhaust venting arrangement The intake venting arrangement is certified to...

Page 14: ...ver Switch is provided on the heater to verify that the fan is operating It is a positive pressure switch whose electrical contacts are normally open When the fan increases the pressure in the burner...

Page 15: ...GAS PIPE IS CLEAN ON THE INSIDE TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS SUPPLY LINE A DIRT LEG SOMETIMES CALLED A SEDIMENT TRAP OR DRIP LEG MUST BE INCORPORATED IN THE PIPING SEE FIG 14 THE DI...

Page 16: ...e relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE WATER HEATER THE RELIEF VALVE S MUST NOT BE REMOVED OR PLUGGED In addition to the appliance relief valve ea...

Page 17: ...ELECTRICITY FOR PROPER OPERATION INSTALLING THE HEATER ON A BRANCH CIRCUIT THAT HAS ELECTRONIC NOISE IS SUBJECT TO FLUCTUATIONS IN VOLTAGE LEVEL OR HAS AN APPLIANCE WHICH GENERATES EMF OF RFI INTERFE...

Page 18: ...18 FIGURE 15 BTH 300 WIRING DIAGRAM...

Page 19: ...19 FIGURE 16 BTH 400 AND 500 WIRING DIAGRAM...

Page 20: ...run for the duration of the post purge cycle to purge the system of all combustion gases When the post purge cycle is complete the blower is de energized and will coast to a stop 11 The control will n...

Page 21: ...water heater determines the regulated temperature for the water in the tank This parameter is adjusted in the Temperature menu Items in this menu allow you to monitor different temperature readings in...

Page 22: ...that occurs the water heater controls will detect this condition and determine the appropriate action Part of this is displaying the information on the LCD in plain text that accurately describes the...

Page 23: ...d information can be found in the control By pressing the Advanced button detailed information can be found regarding diagnosing and resolving the problem WARNING Usage of the Advanced information req...

Page 24: ...an be accessed at any time 8 Viewing Information About the Heater The electronic control for this water heater monitors many different aspects of the water to ensure safe and optimal operation Much of...

Page 25: ...R TO START UP REQUIRED ABILITY INSTALLATIONORSERVICEOFTHISWATERHEATERREQUIRES ABILITY EQUIVALENT TO THAT OFALICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AIR SUPPLY VENTING GAS SUPPLY AND ELECTRIC...

Page 26: ...ERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above on this label 2 Set thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped wit...

Page 27: ...ALTITUDES UP TO 10 000 FEET INSTALLATIONS ABOVE 10 000 FEET MAY REQUIRE REPLACEMENT OF THE BURNER ORIFICE CALL THE TECHNICAL INFORMATION CENTER AT 800 527 1953 FOR REQUIREMENTS Some gas utility compa...

Page 28: ...about 1 2 5cm of lime buildup if it has reached the drain valve opening A schedule for deliming should be set up based on the amount of time it would take for a 1 2 5cm buildup of lime Example 1 Init...

Page 29: ...D MEAN CONTACT WITH EXTREMELY HOT WATER PASSING OUT THE VALVE DURING THIS CHECKING OPERATION If the temperature and pressure relief valve on the heater discharges periodically or continuously it may b...

Page 30: ...R SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS...

Page 31: ...DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 3 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPU...

Page 32: ...CIFICATIONS PAGE 35 CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST B...

Page 33: ...ECT CIRCULATING LINE OF 180 F 82 C OR BOOSTED WATER IF USED TO INLET WATER LINE TO BOOSTER INSTALL IN ACCORDANCE WITH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR...

Page 34: ...TE 4 IF TEMPERED WATER IS RECIRCULATED RETURN LINE SHOULD BE CONNECTED AT POINT A DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAG...

Page 35: ...ting and storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters ass...

Page 36: ...brush 10 Condensate hose may be blocked where it connects to the exhaust elbow Verify the condensate drains from the unit without restriction WATER IS TOO HOT 1 Refer to WATER TEMPERATURE CONTROL WAT...

Page 37: ...igniter terminal with an OHM meter If there is no continuity the igniter is broken and should be replaced If the igniter appears to function properly then verify that the inlet pressure is 11 0 Natura...

Page 38: ...immediately NOISY BURNER OPERATION The exhaust of this unit produces some noise during ignition period When combustion is too lean or too rich start up noise will get worse Check for flue gas CO2 read...

Page 39: ...n is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warra...

Page 40: ...40 www hotwater com...

Reviews: