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4

SAFE INSTALLATION, USE AND SERVICE ............................... 2
GENERAL SAFETY .................................................................. 3

TABLE OF CONTENTS .............................................................. 4
INTRODUCTION ........................................................................ 4

Preparing for the New Installation ................................... 4

TYPICAL INSTALLATION ...................................................... 5-6
LOCATING THE NEW WATER HEATER ..................................... 7

Facts to Consider About Location ............................... 7-8
Insulation Blankets ........................................................... 8

Combustion Air and Ventilation for Appliances
Located in Unconfined Spaces ........................................ 8

Combustion Air and Ventilation for Appliances

Located in Confined Spaces ........................................ 8-9

INSTALLING THE WATER HEATER ......................................... 10

Water Piping .............................................................. 10-11
Temperature-Pressure Relief Valve ............................... 11

Gas Piping ...................................................................... 12

Sediment Traps .............................................................. 13
Blower Assembly Installation ........................................ 13

Vent Pipe Connection to Blower Assembly ................... 14
Venting and Installation ............................................ 14-15

LIGHTING & OPERATING LABEL ............................................ 20
TEMPERATURE REGULATION ................................................ 21

FOR YOUR INFORMATION ..................................................... 22

Start Up Conditions ........................................................ 22
Condensate .................................................................... 22
Smoke/Odor .................................................................... 22
Thermal Expansion ......................................................... 22
Strange Sounds .............................................................. 22
Operational Conditions ................................................... 22
Smelly Water .................................................................. 22
“Air” in Hot Water Faucets ............................................. 22
High Temperature Shut Off System ............................... 22

PERIODIC MAINTENANCE ....................................................... 23

Venting System Inspection ............................................ 23
Burner Inspection ........................................................... 23
Burner Cleaning .............................................................. 23
Housekeeping .......................................................... 23-24
Anode Rod Inspection .................................................... 24
Temperature-Pressure Relief Valve Operation .............. 24
Draining .......................................................................... 24
Drain Valve Washer Replacement ........................... 24-24
Service ........................................................................... 25

LEAKAGE CHECKPOINTS ...................................................... 25
REPAIR PARTS ....................................................................... 26
TROUBLESHOOTING ........................................................ 27-28
NOTES .............................................................................. 29-30
WARRANTY ........................................................................... 31

Thank You

 for purchasing this water heater.  Properly installed and

maintained, it should give you years of trouble free service.

Abbreviations Found In This Instruction Manual:

• CSA - Canadian Standards Association

• ANSI - American National Standards Institute

• NFPA - National Fire Protection Association

• ASME - American Society of Mechanical Engineers

• GAMA - Gas Appliance Manufacturer’s Association

• UL - Underwriters Laboratories Inc.

This gas-fired water heater is design certified by Underwriters
Laboratories Inc. under American National Standard/CSA Standard for
Gas Water Heaters ANSI Z21.10.1 • CSA 4.1 (current edition).

PREPARING FOR THE INSTALLATION

1. Read the “General Safety” section, page 3 of this manual first and

then the entire manual carefully.  If you don’t follow the safety rules,
the water heater will not operate properly.  It could cause DEATH,
SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, operation, and
maintenance of the gas-fired water heater.  It also contains warnings
throughout the manual that you must read and be aware of.  All
warnings and all instructions are essential to the proper operation
of the water heater and your safety.  Since we cannot put everything
on the first few pages, 

READ THE ENTIRE MANUAL BEFORE

ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.

2. The installation must conform with these instructions and the local

code authority having jurisdiction. In the absence of local codes,
installations shall comply with the National Fuel Gas Code ANSI Z223.1/
NFPA 54 and the National Electrical Code, NFPA 70. These publications
are available from The National Fire Protection Association, 1
Batterymarch Park, Quincy, MA 02269.

3. The water heater when installed must be grounded in accordance

with the local codes, or in the absence of local codes: In the United
States, the National Electric Code. ANSI/NFPA 70.

4. If after reading this manual you have any questions or do not

understand any portion of the instructions, call the local gas utility or
the manufacturer whose name appears on the rating plate.

5. Carefully plan the place where you are going to put the water heater.

Correct  combustion, vent action, and vent pipe installation are very
important in preventing death from possible carbon monoxide
poisoning and fires, see Figures 1 and 2.

Examine the location to ensure the water heater complies with the
“Locating the New Water Heater” section in this manual.

6. For California installation this water heater must be braced, anchored,

or strapped to avoid falling or moving during an earthquake.  See
instructions for correct installation procedures.  Instructions may be
obtained from California Office of the State Architect, 400 P Street,
Sacramento, CA 95814.

7. Massachusetts Code requires this water heater to be installed in

accordance with Massachusetts 248-CMR 2.00: State Plumbing Code
and 248-CMR 5.00.

8. Complies with SCAQMD rule #1121 and districts having equivalent

NOx requirements.

INTRODUCTION

TABLE OF CONTENTS

Summary of Contents for 185363-001

Page 1: ...AREUNSUCCESSFUL PLEASEWRITETOTHECOMPANYLISTEDONTHERATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS WATER HEATERS For Your Safety ANODORANTISADDEDTOTHEGASUSED BYTHISWATERHEATER C3 Technology Gas Water Heate...

Page 2: ...it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...rules the water heater will not operate properly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the ga...

Page 5: ...lve U Ground Joint Union V Drip Leg Sediment Trap W Drain Valve X Gas Valve Thermostat Y Drain Pan Z Air Intake Screen Base Pan AA Inner Door BB Outer Door CC HSI Burner Assembly DD Air Intake Screen...

Page 6: ...an others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law...

Page 7: ...or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan W...

Page 8: ...or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insu...

Page 9: ...e inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 7 FIGURE7 2 When communicating with the outdoors through vertical ducts each opening shall h...

Page 10: ...capped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take speci...

Page 11: ...e installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm abov...

Page 12: ...a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the rate of 4 percen...

Page 13: ...eatercomeswiththeblowerassemblyinstalled 2 After the unit is set in place make sure the blower assembly is still mounted securely and the air intake screen of the blower assembly is installed in the d...

Page 14: ...ater heater to an existing vent or chimney It must be vented separately from all other appliances Nonmetallic vent may be used if it has Heat Deflection Temperature HDT 66 psi or 455 kPa of at least 1...

Page 15: ...F 79 C some installations will have water condensate in the vent piping If this occurs then adequate means of draining and disposing of the condensate needs to be made by the installer CONDENSATE Cond...

Page 16: ...re 16 3 The venting system shall terminate at least 4 feet 1 2 m below 4 feet 1 2 m horizontally from or 1 foot 0 31 m above any door window or gravity air inlet into any building The manufacturer als...

Page 17: ...is supplied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer VERTICAL VENT THROUGH ROOF This unit is approved for venting through the roof...

Page 18: ...cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cle...

Page 19: ...ance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristlebrush Thisprocesssoftensan...

Page 20: ...d HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off...

Page 21: ...ater Mixing valves are available at plumbing supply or hardware stores see Figure 2 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermos...

Page 22: ...sion tanks are available for ordering through a local plumbing contractor Contact the local water heater supplier or service agency for assistance in controlling these situations STRANGESOUNDS Possibl...

Page 23: ...hrough the ViewportontheInnerDoor seeFigure1 Themainburnershouldprovide completecombustionofgas igniterapidly givereasonablyquietoperation and cause no excessive flame lifting from the burner ports If...

Page 24: ...to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a...

Page 25: ...f the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on...

Page 26: ...sor 26 FV Sensor Bracket 27 Nipple with Heat Trap 28 Secondary Anode with Heat Trap Not Shown Optional Now that you have purchased this water heater should a need ever exist for repair parts or servic...

Page 27: ...r not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect test and correct Problem in the gas valve driver circuit 1 Turn power to the water heater off for...

Page 28: ...ines should be utilized by a qualified service agent When calling for service notify the service agent that this is a Flammable Vapor Ignition Resistant Product TROUBLESHOOTING GUIDELINES TROUBLESHOOT...

Page 29: ...29 NOTES...

Page 30: ...30 NOTES...

Page 31: ...suse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDERTHISLIMITEDWARRANTY THE...

Page 32: ...32 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com...

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