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P/N 1010698 Rev. I 03/12

imporTanT SafeTy 
informaTion

Use the following guidelines for safe opera-
tion of the unit.

• 

Read all instructions before using 
equipment.

• 

For your safety, the equipment is fur-
nished with a properly grounded cord 
connector. Do not attempt to defeat 
the grounded connector.

• 

Install or locate the equipment only 
for its intended use as described in 
this manual. Do not use corrosive 
chemicals in this equipment.

• 

Do not operate this equipment if it 
has a damaged cord or plug, if it is 
not working properly, or if it has been 
damaged or dropped.

• 

This equipment should be serviced by 
qualified personnel only. Contact your 
nearest Authorized Service Agency for 
adjustment or repair.

• 

Do not block or cover any openings on 
the unit.

• 

Do not immerse cord or plug in water.

• 

Keep cord away from heated surfaces.

• 

Do not allow cord to hang over edge 
of table or counter.

• 

Turn the power off, unplug the power 
cord, and allow unit to cool down 
before performing any service or 
maintenance on the unit.

• 

The procedures in this manual may 
include the use of chemical products. 
These chemical products will be 
highlighted with bold face letters fol-
lowed by the abbreviated HCS (Hazard 
Communication Standard). See Hazard 
Communication Standard manual for 
the appropriated Material Safety Data 
Sheets (MSDS).

• 

The equipment should be grounded 
according to local electrical codes to 
prevent the possibility of electrical 
shock. It requires a grounded recep-
tacle with separate electrical lines, 
protected by fuses or circuit breaker of 
the proper rating.

• 

All electrical connections must be in 
accordance with local electrical codes 
and any other applicable codes.

• 

Do not clean this appliance with a 
water jet.

WarninGS

Be advised of the following warnings when 
operating and performing maintenance on 
this unit.

• 

If the supply cord is damaged, it must 
be replaced by the manufacturer or its 
service agent or a similarly qualified 
person in order to avoid a hazard.

• 

Do not modify the power supply cord 
plug. if it does not fit the outlet, have 
a proper outlet installed by a qualified 
electrician.

• 

Do not use an extension cord with this 
appliance.

• 

Electrical ground is required on this 
appliance.

• 

Check with a qualified electrician if 
you are in doubt as to whether the 
appliance is properly grounded.

• 

If a chemical cleaner is used, be sure 
it is safe to use on cast aluminum. 
Observe all precautions and warnings 
on product label.

• 

Inspection, testing, and repair of elec-
trical equipment should only be per-
formed by qualified service personnel.

• 

This equipment is to be installed to 
comply with the basic plumbing code 
of the Building Officials and Code 
Administrators, Inc. (BOCA) and the 
Food Service Sanitation Manual of the 
Food and Drug Administration (FDA).

• 

On direct water hook-up units, water 
pressure must not exceed 30 psi (2.1 
kg/cm2 or 207 kPa). Higher water 
pressures will cause poor perfor-
mance, excessive condensation, and 
flooding of the Steam Generator. To 
reduce water pressure, install a water 
pressure regulator and set water pres-
sure to 20–30 psi (1.4–2.1 kg/cm2 or 
138–207 kPa). Contact your equip-
ment supplier to purchase a Water 
Pressure Regulator.

• 

To ensure proper steaming character-
istics, some calcium/mineral deposits 
must be present on the generator 
surface. If, during cleaning, the surface 
does become free of calcium/mineral 
deposits, add plain tap water to the 
surface and allow it to boil off. This 
may have to be repeated several times 
to ensure proper steaming characteris-
tics by creating a thin layer of deposits 
on the surface.

• 

Do not use a sanitizing solution or 
abrasive materials. The use of these 
may cause damage to the stainless 
steel finish.

• 

Chlorides or phosphates in clean-
ing agents (e.g. bleach, sanitizers, 
degreasers or detergents) could cause 
permanent damage to stainless steel 
equipment. The damage is usually in 
the form of discoloration, dulling of 
metal surface finish, pits, voids, holes, 
or cracks. This damage is permanent 
and not covered by warranty. 

• 

The following tips are recommended 
for maintenance of your stainless steel 
equipment:

• 

Always use soft, damp cloth for 
cleaning, rinse with clear water 
and wipe dry. When required, 
always rub in direction of metal 
polish lines.

• 

Routine cleaning should be done 
daily with soap, ammonia deter-
gent, and water.

• 

Stains and spots should be 
sponged using a vinegar solution.

• 

Finger marks and smears should be 
rubbed off using soap and water.

• 

Hard water spots should be 
removed using a vinegar solution.

Summary of Contents for Roundup TBS-1X

Page 1: ...10698 Rev I 03 12 Taco Bell Steamer owner s manual TBS 1X TBS 2X Manufacturing Numbers 9100400 9100402 9100410 9100412 www ajantunes com H OT CAUTIO N ST EA MIN G CY CL E ST AR T RE AD Y PO WE R TBS 1X TBS 2X ...

Page 2: ...f the Limited Warranty printed on the back cover of this manual If the unit arrives damaged contact the car rier immediately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does NOT extend to Damages caused in shipment or dam age as result of improper use I...

Page 3: ...ance Electrical ground is required on this appliance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded If a chemical cleaner is used be sure it is safe to use on cast aluminum Observe all precautions and warnings on product label Inspection testing and repair of elec trical equipment should only be per formed by qualified service personnel This...

Page 4: ... mm 9 7 246 mm 13 4 340 mm Shipping Weight TBS 1X Series 36 lbs 16 3 kg TBS 2X Series 62 lbs 28 1 kg Capacities TBS 1X Series One Taco Bell Product TBS 2X Series Two Taco Bell Products Model No Volts Watts Amps Hertz Plug Description TBS 1X 9100410 TBS 2X 9100400 per side 208 3300 15 9 50 60 6 20P Non Locking 20 Amp 250 VAC TBS 1x 9100412 TBS 1X 9100402 per side 220 240 3300 13 8 15 50 60 A B C H ...

Page 5: ...r applicable codes Caution The TBS 2X has two power cords Connect each plug to a receptacle that is connected to an individual circuit Caution Water pressure must not exceed 30 psi 2 1 kg cm2 or 207 kPa Higher water pressures may cause poor performance or flooding To reduce water pressure install a water pressure regulator and set water pressure to 20 25 psi 1 4 1 7 kg cm2 or 138 172 kPa Plumbing ...

Page 6: ...f the cup contains more or less than this amount proceed to Step 9 9 With the unit positioned at the edge of its location surface Edge of the counter table etc slide the steamer forward approximately 3 to expose the Water Volume Control on the but ton of the unit Figure 5 10 Using a small screwdriver Figure 5 carefully and slowly adjust the control clockwise to increase or counterclock wise to dec...

Page 7: ...tula fully into the steamer 4 Press and release the Cycle Start button The Green Ready Light will go out and the Yellow Steaming Light will come on and remain lit for the entire steaming cycle 5 At the end of the steaming cycle approximately 7 seconds an audible signal will sound for 3 seconds and the Green Ready Light will come back on indicating the product is ready to be served 6 Carefully remo...

Page 8: ...Fitting and all hose clamp connections for leakage If leakage is apparent tighten all clamps or replace part if required 3 Remove the Top Cover Spatula s and Liner s Figure 7 4 Remove Chimney from rear of unit by sliding upward and away from unit Figure 7 5 Clean the Top Cover Spatula s Liner s and Chimney in hot soapy water rinse in clear water and wipe dry 6 Clean the chamber s of any product sp...

Page 9: ...eposits Use a flat bladed screwdriver to clear deposits out of the holes 4 Put other end of Calibration Tubes into the Calibration Cup Figure 9 5 Turn the power on 6 Press the Cycle Start button and run two complete cycles to purge all air from the tubes NOTES Water may come out of the Calibration Tubes with force Hold the tubes and cup firmly 7 Empty all water from the cup then reinsert the tubes...

Page 10: ...Steam Ports are restricted Verify that the Steam Ports are not restricted Clean accord ingly Generator surface is bare Generator surface must have a thin calcium coating for proper steaming Refer to the Maintenance section of this manual Unit heats but does not steam Low or no water pressure in water line Remove the Quick Disconnect Insert from the rear of the unit While holding into an empty cup ...

Page 11: ...sing Verify that there is 7 10 VDC on relay terminals 3 4 If present check for line voltage across relay terminals 1 and 2 If present replace the relay Control Board inoperable or problem atic Verify that there is 7 10 VDC on terminals T5 T3 If not present replace the Control Board Loose burnt or broken wires in heater circuit Repair or replace wires Circuit is wired incorrectly Verify that all wi...

Page 12: ...8 49 50 51 52 53 54 57 55 56 58 1 9 2 21 59 60 61 Former TBS 2X Momentary Switch NOTE Use item 14 for all replacements of this part NOTE This Exploded View displays the TBS 2X The TBS 1X is virtually the same except with half the components Refer to the next page for a Parts List that details the types of parts used in each unit as well as the number of parts used in that unit ...

Page 13: ...2 Power Cord 1 2 33 040K251 Strain Relief 1 2 35 0021133 Chimney 1 1 0021136 Chimney 1 1 36 0700554 Wire Set not shown 1 2 37 7000136 Terminal Block Kit 1 2 Includes 38 50 51 38 100P967 Label Marking 1 2 39 2040146 Tee Female 1 2 40 2040145 Elbow Female 1 2 41 7000319 Transformer 1 2 42 0503093 Retainer Thermocouple 1 2 43 1000975 Label Control Panel TBS 2X Units 2 1001441 Label Control Panel TBS ...

Page 14: ... with the equipment s proper and consistent operation The 7000134 Regulator Kit consists of the following items Ref Part No Description Qty 1 0503849 Bracket 1 2 2040130 Male Adapter Barbed 1 4 2 3 2090127 Strainer 1 4 NPT 1 4 2170113 Regulator Pressure 1 5 2170114 Gauge Water Pressure 1 6 2190129 Nipple 1 4 NPT x 1 4 NPT 1 7 2110104 Clamp Worm Drive not shown 2 8 1010790 Instruction Sheet not sho...

Page 15: ...WIRE 18 GA AWM 105 C COLOR WIRE 14 GA AWM 105 C COLOR WIRE 22 GA TFE 200 C RELAY SOLENOID WHT THERMOSTAT HI LIMIT THERMOCOUPLE BLK WHT WHT BLK SWITCH 5 2 4 1 POWER BLK WHT GRN GRN YEL BLOCK TERMINAL POWER CORD TRANSFORMER 8 6 10 BLK WHT WHT 2 1 4 5 BLK 2 1 WHT BRN WHT GND SWITCH MOMENTARY T5 3 4 BLK BLK RED BLK YEL T1 T2 T3 T4 BOARD T6 T7 CONTROL ...

Page 16: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service age...

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