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CLUB TOASTER CTX-200L

18

P/N 1010993 Rev. H 03/15 

McDonald’s

 Item  Part No. 

Description 

Qty.

 Item  Part No. 

Description 

Qty.

1  0011957  Bun Collection Chute Assembly 

1

2  0011958  RH Frame Assembly 

1

3  0021386  Bearing Bracket Wldmnt-RH 

2

7  0504484  Retainer, Bearing 

2

8  0504493  Bracket, Tensioner 

4

9  0504494  Plate, Tensioner 

4

10 

2150186

  Bearing 

8

11 

2150260

  Spacer, Bearing 

4

12  3100146  Nut Hex Keps #10-32 

18

13  4060130  Tie Anchor Mount #10 

4

14  0011959  LH Frame Assembly 

1

16  0021385  Bearing Bracket Wldmnt-LH 

4

17  0600141  Spring, Compression 

4

18  0011961  Drive Pulley Assembly  

19  0021377  Idler Roller Weldment  

2

20  0504158  Plate, CT Main Base 

1

21  0504164  Panel, Top Elect Enclosure 

1

22  0800385  Rod, Cover Support  

1

23  2120175  Spacer, Pulley   

4

28  0504490  Bracket, Motor Mounting 

1

29 

3100188

  Socket Head Cap Screw 

4

30 

4000186

  Motor 

1

32  0504489  Heat Sink 

1

33  3080104  Screw mach. #08-32 X 3/8 Sltrshd 

6

34 

4050237

  Relay, Solid State, Dual Pole 

1

35 

4050236

  Contactor, 2 Pole Normally Open 

1

36  0011968  Drive Tensioner Assembly  

1

 

0504486  Tensioner, Drive Chain 

1

 

2150179

  Sprocket, 25B14 1/2” Bore  

1

 

2150250

  Bearing, Flanged 

1

 

3000122

  Ring, Retaining 1/4”   

2

 

3030135  Pin, Tensioner   

1

42  0011969  Idler Sprocket Assembly   

1

43  0021384  Idler & Brg Retainer Weldment 

1

 

0504491  Retainer, Idler & Brg  

1

 

2150259  Pin, Bearing/Idler  

1

 

2150258  Bearing, Idler   

1

 

3000124

  Ring, Retaining 3/8”   

1

48  0011970  Electrical Panel Assembly  

1

49  0021374  Rear Cover Panel Weldment 

1

53 

4000132

  Fan, Blower 

1

54  4070114  Display Board 

1

55  0100255  Platen, Club Toaster   

2

56  0400329  Grommet, Rubber  2” Dia. 

1

57  0504505  Shim, Shoulder Bolt 

8

58  0600143  Spring, Extension 

1

59 

2150255

  Chain, Drive 118 Links 

1

60 

2150264

  Sprocket, 25B24 3/8 Bore   

1

67 

3250181

  Bolt, Shoulder 5/16-18 X 3/4” 

1

70 

4010220

  Switch, Rocker 25a, 250v  

1

71 

4030352

  Thermostat, Hi-Limit 700 

2

72* 

4050234

  Thermocouple Type “K”  

2

73* 

4060374

  Ground Lug, Copper  

1

74 

4060392

  Terminal Block S-series  

1

75  0021378  Top Cover Weldment  

1

76  0021379  Front Cover Panel Weldment  

1

77* 0200253  Gasket, Base 16 3/4” Lg   

2

78* 0200254  Gasket, Base 9” Lg  

2

79  0400348  Belt Assembly, CT Drive   

2

80  0400365  Bushing, 1” Universal  

2

81  0504162  Panel, Rh Outside Cover   

1

82  0504163  Panel, LH Outside Cover   

1

83  0504495  Cover, Latch 

1

84 

1001184

  Label, Club 

2

85 

1001185

  Label, CT Control   

1

86  1001186  Label, Belt Replacement   

1

87* 1001189  Wiring Diagram   

1

88 

2100247

  Knob, Black Plastic  

2

89 

2100212

  Handle, Pull, Snap-in  

2

90  2120148  Spacer, Brass (Zinc Plated) 

2

91* 0400138  Nut, Lock Conduit 1/2” 

1

92  0400347  Strain Relief 1/2” Npt 

1

93  0700482  Power Cord Assembly 

 

 

(Mfg. No. 9210825) 

 

0700577  Power Cord Assembly 

 

 

(Mfg. No. 9210826)

95* 1010905  Owner’s Manual 

1

96  0021388  Bun Chute Weldment 

1

*Not Shown

REPLACEMENT PARTS (continued)

Summary of Contents for 9210825

Page 1: ...s defective during the period of this Warranty Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses Antunes Food Service reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Changes to Equipment do ...

Page 2: ...our manual and fill in the information below Authorized Service Agency Name Phone No Address Use only genuine Roundup replacement parts in this unit Use of replacement parts other than those sup plied by the manufacturer will void the warranty Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster You may also contact the factory at 1 877 392 78...

Page 3: ...et have a proper outlet installed by a qualified electrician Do NOT use an extension cord with this appliance Check with a qualified electrician if you are unsure if the appliance is properly grounded 737 mm 29 463 mm 18 1 4 635 mm 25 235 mm 9 25 Dimensions Electrical Specifications Plug Configuration Model Mfg No Line Voltage Phase Power Max Amps Line Freq Plug Description and Configuration CTX 2...

Page 4: ...chapter may include the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock It requir...

Page 5: ...tible walls and materials Failure to maintain safe oper ating distances may cause discoloration or com bustion CAUTION All electrical connections must be in accordance with local electrical codes and any other appli cable codes Unpacking 1 Remove the CTX 200L Figure 1 and all packing materials from the shipping carton Then open the accessories box and remove all its contents It should contain the ...

Page 6: ...1 and 2 INSTALLATION continued Figure 2 Club Toaster Accessories and Placement Bun Feeder Can be installed to the right or the left side of the toaster depending on placement of both the UT and CT toasters Bun Buffer Club Toaster Universal Toaster Club Toaster Control Panel located on back of unit Bun Compression Knob ...

Page 7: ...arge Black Arrows Indicate Club Route Through toaster Toasting Clubs Follow these steps to toast clubs with the Club Toaster 1 Make sure the unit is turned on and that the display reads Ready 2 Insert the club into Bun Feeder Figure 5 3 The club will emerge from the toaster into the Bun Buffer NOTE For all CTX 200 units the product pass through time is 22 seconds 2 seconds Adjusting Toasting Quali...

Page 8: ...V or NEXT buttons while the value is blinking to change adjust the setting Note Do NOT change any of these settings for ANY reason For assistance in changing these options please call the factory 6 When you are finished viewing settings press the PRGM button to return to the Ready screen or wait 10 seconds until the Ready screen appears NOTE The unit will exit the Program Mode after 10 seconds of ...

Page 9: ...the power cord when the unit is in cool down mode Wait for the 45 minute cool down period to complete before unplugging the power cord Reset to Factory Defaults Inadvertent changes to the settings of the CTX 200L could affect how the unit operates If a fault message appears it is recommended that you first attempt to restore the settings to the factory defaults This will restore all settings and p...

Page 10: ...ing down Personal injury and burns may result from touching the unit before it is finished cooling down NOTE If at any time the unit displays an error message or if it fails to operate properly contact the factory immediately for service Front Cover Top Cover Black Belt Wraps Figure 8 Accessing Belt Wraps NOTE The Belt Wraps will continue to turn during the cool down period This is normal It will ...

Page 11: ...with McD All Purpose Super Concentrate APSC HCS 5 Next sanitize the Belt Wrap by wiping it with a clean towel dampened with KAYQUAT II Sanitizer HCS 6 Press CT to rotate the Belt Wrap to expose the uncleaned portion of the Belt Wrap Then press CT again to STOP the Belt Wraps from turning 7 Wipe the newly exposed portion of the Belt Wrap with a clean towel dampened with KAYQUAT II Sanitizer HCS 8 R...

Page 12: ...nters a cool down mode and dis plays OK to Clean The fans continue to run This cool down period continues for 45 minutes and shuts the unit down automatically when com plete NOTE You do NOT need to wait for the count down to complete Continue with the steps as soon as you see OK to Clean 3 Remove the Bun Feeder and Bun Buffer from the toaster refer to Figure 1 4 Press CT to stop the Belt Wraps fro...

Page 13: ...igure 10 3 Install the front Belt Wrap around the top front roller with the Connecting Pin towards the bottom of the unit Figure 12 4 Thread the Belt Wrap through the toaster and pull it around the lower front roller Figure 12 NOTE Make sure the front Belt Wrap is threaded UNDER the Support Rod Also make sure that the Belt Wrap studs are facing the INSIDE Figure 12 5 Connect the ends of the Belt W...

Page 14: ...t Product is getting stuck in the conveyor system or the conveyor system is jammed Refer to the Operation and Maintenance sections of this man ual for proper compression settings and cleaning procedures The motor controller circuit has failed or is inoperable Call your Authorized Service Agency for service Unit displays the following message SSR Failure System Stopped A relay has failed preventing...

Page 15: ...ster will shut down Allow the toaster to cool down and restart If this condition persists contact your Authorized Service Agency for service The overtemp thermocouple tempera ture is greater than 350ºF or an open thermocouple condition exists There is a problem with the main convection blower The toaster will shut down Allow the toaster to cool and then restart If this condition persists contact y...

Page 16: ...35 81 12 13 74 71 2 23 23 89 12 56 32 8 10 16 17 CAUTION To avoid possible personal injury and or damage to the unit all inspections tests and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL The unit should be completely shut down and unplugged before servicing except when electrical tests are required Use extreme care during electrical circuit tests Live circuits...

Page 17: ... TOASTER CTX 200L 17 P N 1010993 Rev H 03 15 McDonald s 1 59 36 58 42 83 88 30 28 89 82 76 75 CL UB CL UB 84 84 88 12 10 11 7 29 22 96 79 80 38 38 14 60 48 90 9 16 17 10 8 12 67 REPLACEMENT PARTS continued ...

Page 18: ...504491 Retainer Idler Brg 1 2150259 Pin Bearing Idler 1 2150258 Bearing Idler 1 3000124 Ring Retaining 3 8 1 48 0011970 Electrical Panel Assembly 1 49 0021374 Rear Cover Panel Weldment 1 53 4000132 Fan Blower 1 54 4070114 Display Board 1 55 0100255 Platen Club Toaster 2 56 0400329 Grommet Rubber 2 Dia 1 57 0504505 Shim Shoulder Bolt 8 58 0600143 Spring Extension 1 59 2150255 Chain Drive 118 Links ...

Page 19: ...2 11 5 14 BTM PLATEN TOP PLATEN J109 24 J109 12 J110 6 J110 5 WHT 4 5 1 2 6 BLU BRN ORG BLU YEL BLK BLK WHT WHT BLU YEL BLK ORG BLK BRN 1uf 250VAC CAP1 RED YEL RED BLK WHT WHT BLK WHT GRN RED YEL WHT BLU BLK BLK A A B B RED J109 CONVEYOR MOTOR COOLING FAN TACH INPUT MODEL SELECT JUMPER MOTOR HI LIMIT 1 HI LIMIT 2 REAR PANEL GND TOP PLATEN 1600W PLT 1 BTM PLATEN 1600W PLT 2 650 F HI LIMIT 2 BOT 650...

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