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Club ToasTer CTX-200

4

P/N 1010905 Rev. B 03/12 

McDonald’s

A.J. Antunes & Co.

throughout this manual, you will find the following safety words and symbols that signify important safety 

issues with regards to operating or maintaining the equipment.

IMPortaNt safetY INforMatIoN

In addition to the warnings and cautions in this manual, 

use the following guidelines for safe operation of the 

unit.

  •  Read all instructions before using equipment.
  •  For your safety, the equipment is furnished with 

a properly grounded cord connector.  Do not 

attempt to defeat the grounded connector.

  •  Install or locate the equipment only for its intend-

ed use as described in this manual.  Do not use 

corrosive chemicals in this equipment.

  •  Do not operate this equipment if it has a dam-

aged cord or plug, if it is not working properly, or 

if it has been damaged or dropped.

  •  This equipment should be serviced by qualified 

personnel only.  Contact the nearest Authorized 

Service Agency for adjustment or repair.

  •  Do not block or cover any openings on the unit.
  •  Do not immerse cord or plug in water.
  •  Keep cord away from heated surfaces.
  •  Do not allow cord to hang over edge of table or 

counter.

  •  Do NOT clean this appliance with a water jet.
The following warnings and cautions appear throughout 

this manual and should be carefully observed.

  •  Turn the unit off, wait for the cool-down procedure 

to complete its cycle (45 minutes), and discon-

nect the power source before performing any ser-

vice or maintenance on the unit.

Note: turning off the power switch does Not 

turn off all power to the unit. When the unit 

is plugged in and turned off, an led light 

will flash to indicate that the power cord is 

plugged in. 

  •  The procedures in this chapter may include 

the use of chemical products.  These chemical 

products will be highlighted with bold face let-

ters followed by the abbreviated 

HCs 

(hazard 

Communication Standard).  See hazard 

Communication Standard manual for the appro-

priated Material Safety Data Sheets (MSDS).

  •  The equipment should be grounded according to 

local electrical codes to prevent the possibility of 

electrical shock.  It requires a grounded recep-

tacle with separate electrical lines, protected by 

fuses or circuit breaker of the proper rating.

  •  Bread may burn.  Therefore toasters must not be 

used near or below curtains or other combustible 

walls and materials.  Failure to maintain safe 

operating distances may cause discoloration or 

combustion. 

 

    this equipotentiality symbol shows    

  external functional grounding connection.

WarNING

GeNeral WarNING.  Indicates information 

important to the proper operation of the equip-

ment.  failure to observe may result in damage to 

the equipment, severe bodily injury or even death.

WarNING

eleCtrICal WarNING.  Indicates information 

relating to possible shock hazard.  failure to 

observe may result in damage to the equipment 

and/or severe bodily injury or death.

CautIoN

GeNeral CautIoN.  Indicates information impor-

tant to the proper operation of the equipment.  

failure to observe may result in damage to the 

equipment.

WarNING

Hot surfaCe WarNING.  Indicates information 

important to the handling of equipment and parts.  

failure to observe caution could result in personal 

injury.

WarNING

to avoid possible personal injury and/or dam-

age to the unit, all inspections, tests, and repair 

of electrical equipment should be performed by 

QualIfIed serVICe PersoNNel. the unit Must 

be completely shut down and unplugged before 

any internal servicing, except when electrical 

tests are required. use extreme care during elec-

trical circuit tests. live circuits will be exposed.

Summary of Contents for 9210820

Page 1: ...g the period of this Warranty Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to replace the part plus travel expenses up to 100 miles 160 km 2 hours round trip Antunes Food Service reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control ...

Page 2: ...our manual and fill in the information below Authorized Service Agency Name Phone No Address Use only genuine Roundup replacement parts in this unit Use of replacement parts other than those sup plied by the manufacturer will void the warranty Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster You may also contact the factory at 1 877 392 78...

Page 3: ... supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appliance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded 737 mm 29 463 mm 18 1 4 635 mm 25 235 mm 9 25 Dimensions Electrical Specifications Plug Configuration Model Mfg No Line Voltage Phase Power M...

Page 4: ... in this chapter may include the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock ...

Page 5: ...rtains or other combustible walls and materials Failure to maintain safe oper ating distances may cause discoloration or com bustion Caution All electrical connections must be in accordance with local electrical codes and any other appli cable codes Unpacking 1 Remove the CTX 200 Figure 1 and all packing materials from the shipping carton Then open the accessories box and remove the accessories bo...

Page 6: ...igures 1 and 2 Installation continued Figure 2 Club Toaster Accessories and Placement Bun Feeder Can be installed to the right or the left side of the toaster depending on placement of both the UT and CT toasters Bun Buffer Club Toaster Universal Toaster Club Toaster Control Panel located on back of unit Bun Compression Knob ...

Page 7: ...ack Arrows indicate Club Route through toaster Toasting Clubs Follow these steps to toast Clubs with the Club Toaster 1 Make sure the unit is turned on and that the dis play reads Ready 2 Insert the club into Bun Feeder as shown in Figure 5 3 The club will emerge from the toaster into the Bun Buffer Adjusting Toasting Quality The toasting quality of the CTX 200 can be adjusted to provide a lighter...

Page 8: ...setting shown in the display 5 Press the PREV or NEXT buttons while the value is blinking to change adjust the setting Note Do NOT change any of these settings for ANY reason For assistance in changing these options please call the factory 6 When you are finished viewing settings press the PROGRAM button to return to the Ready screen or wait 10 seconds until the Ready screen appears Light Buns Dar...

Page 9: ...wn the toaster 1 Turn the unit OFF The red light on the switch will turn off 2 The fans continue to run and the display reads Cool Down Mode 45 minutes Remaining 3 The Cool Down mode will continue for 45 min utes counted down on the display and the unit will shut down automatically when complete NOTE If the unit requires any internal maintenance be sure to completely shut down the unit Operation c...

Page 10: ...t to the touch while it is cooling down Personal injury and burns may result from touching the unit before it is finished cooling down NOTE If at any time the unit displays an error message or if it fails to operate properly contact the factory immediately for service Front Cover Top Cover Black Belt Wraps Figure 8 Accessing Belt Wraps IMPORTANT The Belt Wraps will continue to turn during Cool Dow...

Page 11: ...ned with McD All Purpose Super Concentrate APSC HCS 5 Next sanitize the Belt Wrap by wiping it with a clean towel dampened with KAYQUAT II Sanitizer HCS 6 Press CT to rotate the Belt Wrap to expose the uncleaned portion of the Belt Wrap Then press CT again to STOP the Belt Wraps from turning 7 Wipe the newly exposed portion of the Belt Wrap with a clean towel dampened with KAYQUAT II Sanitizer HCS...

Page 12: ...the switch turns off 2 The toaster enters a cool down mode and dis plays OK to Clean The fans continue to run This cool down mode continues for 45 minutes and shuts the unit down automatically when com plete NOTE You do not need to wait for the count down to complete Continue with the cleaning steps as soon as you see OK to Clean 3 Remove the Bun Feeder and Bun Buffer from the toaster refer to Fig...

Page 13: ...position Figure 10 3 Install the front Belt Wrap around the top front roller with the Connecting Pin towards the bottom of the unit Figure 12 4 Thread the Belt Wrap through the toaster and pull it around the lower front roller Figure 12 NOTE Make sure the front Belt Wrap is threaded UNDER the Support Rod Also make sure that the Belt Wrap studs are facing the INSIDE Figure 12 5 Connect the ends of ...

Page 14: ...otor Fault Product is getting stuck in the con veyor system or the conveyor system is jammed Refer to the Operation and Maintenance sections of this man ual for proper compression settings and cleaning procedures The motor controller circuit has failed or is inoperable Call your Authorized Service Agency for service The unit displays the following mes sage SSR Failure System Stopped A relay has fa...

Page 15: ...he toaster will shut down Allow the toaster to cool down and restart If this condition persists contact your Authorized Service Agency for service The overtemp thermocouple tempera ture is greater than 350 F or an open thermocouple condition exists There is a problem with the main convection blower The toaster will shut down Allow the toaster to cool and then restart If this condition persists con...

Page 16: ... 70 33 35 81 12 13 74 71 2 23 23 89 12 56 32 8 10 16 17 Caution To avoid possible personal injury and or damage to the unit all inspections tests and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL The unit should be completely shut down and unplugged before servicing except when electrical tests are required Use extreme care during electrical circuit tests Live c...

Page 17: ...r CTX 200 17 P N 1010905 Rev B 03 12 McDonald s A J Antunes Co Replacement Parts continued 1 59 36 58 42 83 88 30 28 89 82 76 75 CL UB CL UB 84 84 88 12 10 11 7 29 22 96 79 80 38 38 14 60 48 90 9 16 17 10 8 12 67 ...

Page 18: ...21384 Idler Brg Retainer Weldment 1 0504491 Retainer Idler Brg 1 2150259 Pin Bearing Idler 1 2150258 Bearing Idler 1 3000124 Ring Retaining 3 8 1 48 0011970 Electrical Panel Assembly 1 49 0021374 Rear Cover Panel Weldment 1 53 4000132 Fan Blower 1 54 4070083 Display Board 1 55 0100255 Platen Club Toaster 2 56 0400329 Grommet Rubber 2 Dia 1 57 0504505 Shim Shoulder Bolt 8 58 0600143 Spring Extensio...

Page 19: ...1 J108 2 11 5 14 BTM PLATEN TOP PLATEN J109 24 J109 12 J110 6 J110 5 WHT 4 5 1 2 6 BLU BRN ORG BLU YEL BLK BLK WHT WHT BLU YEL BLK ORG BLK BRN 1uf 250VAC CAP1 RED YEL RED BLK WHT WHT BLK WHT GRN RED YEL WHT BLU BLK BLK A A B B RED J109 CONVEYOR MOTOR COOLING FAN TACH INPUT MODEL SELECT JUMPER MOTOR HI LIMIT 1 HI LIMIT 2 REAR PANEL GND TOP PLATEN 1600W PLT 1 BTM PLATEN 1600W PLT 2 650 F HI LIMIT 2 ...

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