A.B.S. Flexilo MINI Assembly-, Operating-, And Filling Instructions Download Page 13 | Manualshive

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Operating and Assembly Instructions – A.B.S. Flexilo MINI for wood pellets

Scope of delivery

Subject to technical change

Issue 09/2016

Page 13 of 19

©A.B.S. Silo- und Förderanlagen GmbH

5

4 each head connectors

6

4 each middle connectors

7

1 x Nameplate

(included in delivery note-bag)

Table listing items included in the shipment

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...
11
12
13
14
15
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Summary of Contents for Flexilo MINI

Page 1: ...ended for skilled mechanics which have based on expert training the respective knowledge and experience As we are interested in continuously improving our technical documentation we would be pleased to get suggestions for improvement The manual has to stay with the heating system or the silo Please make sure that the manual is at any time on hand if required A B S Silo und Förderanlagen GmbH Indus...

Page 2: ...fety information 6 2 2 Fire prevention 7 2 3 Earthing 7 2 4 Nameplate 7 2 5 Maintenance 7 2 6 Storage Aeration 8 3 Room Layout 9 3 1 Room size 9 3 1 1 Distance from walls 9 3 1 2 Distance from ceiling 9 3 2 Condition of the room 10 3 3 Room fixtures 10 3 4 Room deaeration 11 3 5 Size Storage Volume 11 4 Scope of delivery 12 4 1 Scope of delivery standard 12 4 2 Optional Accessories 14 5 Assembly 1...

Page 3: ...4961 2 Wood pellets for non industrial use ENplus Handbook for the certification of wood pellets for heating use version 2 0 Sample fire ordinance 2005 VDI guideline 3464 green print 2012 storage of wood pellets by ultimate consumer 1 3 Pellet quality Intended use The Flexilo for wood pellets is intended solely for the storage of wood pellets The maximum acceptable bulk good temperature is 50 C If...

Page 4: ...lets can impair operation of your heating system and have an adverse effect on the storage and conveying equipment Only high grade pellets can assure reliable and problem free operation of the pellet fired boiler and the conveying systems If necessary have the supplier confirm the quality of the pellets ENplus certificate ENplus certified pellets are available for quality classes A1 and A2 Manufac...

Page 5: ...Use of not yet released additive pellets PowerPlus pelprotec etc Please contact us for information on the current supply level In case of white rust White rust can occur during transport for example Protect frame against water water spray is already enough to form white rust However if this cannot be avoided then the white rust can quite easily be removed with RZ51 zinc cleaner The manufacturer s ...

Page 6: ... out possible sources of danger to the customer The currently valid fire protection and VDI guidelines must be satisfied prior to start up In order to avoid hazards associated with improper handling of the system have installation initial start up and service performed only by suitably qualified personnel in compliance with all applicable regulations and manufacturer s instructions Use only metal ...

Page 7: ...lexilo for wood pellets when it is delivered Nameplate with calculated storage capacity 2 5 Maintenance Regular cleaning of the bearing is required to ensure continuous trouble free and safe heating operation The fines content and the wood dust should be removed When cleaning please note the following Enter storage areas only when in compliance with safety regulations Switch off heating and discha...

Page 8: ...ng process The result is that the release of the volatile components is faster especially in fresh pellets and at high ambient temperatures Emissions usually decrease after a few weeks and the odour associated evaporates completely The emissions of wood pellets consist of volatile organic compounds VOCs carbon monoxide CO and carbon dioxide CO2 Among the VOCs are for example the so called terpenes...

Page 9: ...m Please check the dimensions of both the silo and the room prior to installation The dimensions of the silo frame are stated on the delivery documents The dimensions of the silo frame can be determined by measuring the steel parts Length of the frame 980 mm Width of the frame 980 mm Height of the frame 1 220 mm The silo and the removal units must be easily accessible for maintenance 3 1 1 Distanc...

Page 10: ...er condensation must not occur In case of humidity the room must be ventilated properly The silo fabric is air permeable and may cause the wood pellets to absorb humidity at the silo walls Make also sure that humidity does not enter the filling pipe if it is directed from outside into the storage area When setting up outdoors the following applies A properly levelled and stable concrete foundation...

Page 11: ... when aerating the Flexilo Only on customer request the Flexilo for wood pellets can be supplied with a filling line and an exhaust air line in case of rooms without exhaust air or in specific cases But from the technical aspect this is not necessary and gives no advantage Please provide for a power connection for the suction blower when installing a suction line This can also be combined with an ...

Page 12: ...NI for wood pellets consists of a steel frame which is shipped bundled on a pallet and a silo bag which is packed in a carton together with accessories and hardware required for assembly Delivery of the components 4 1 Scope of delivery standard Pos Illustration Description and quantity 1 1 each Silo bag of the appropriate size packed in a plastic bag 2 4 each feet tube 3 8 each stay tube 4 4 each ...

Page 13: ...ood pellets Scope of delivery Subject to technical change Issue 09 2016 Page 13 of 19 A B S Silo und Förderanlagen GmbH 5 4 each head connectors 6 4 each middle connectors 7 1 x Nameplate included in delivery note bag Table listing items included in the shipment ...

Page 14: ...all suction blowers Accessories Tension band Tension ring Bottom part of the box Upper part of the box 2 Screw boxes To adapt different screw systems Accessories Tension band Locking gate valve Optional accessories Pay attention to the installation notes for screws and spiral conveyors avoid bends and radii transfer stations and long transport distances With suction conveyor systems it is importan...

Page 15: ...GmbH 5 Assembly 5 1 Pre Assembly of the feeds The feed tubes the four long will be connected with the feed plates and move over each of the feed a middle connector Afterwards put the head connectors on the same pipes Do not start assembling the silo until you have become familiar with the situation at the installation site and the room layout discussed in Section 3 ...

Page 16: ...sembly Subject to technical change Issue 09 2016 Page 16 of 19 A B S Silo und Förderanlagen GmbH 5 2 Assembling feed tube with stay tube At first push the stay tubes through the provided loops on the silo After that you connect the stay tubes with the feed tubes side for side ...

Page 17: ...ove the seam with the tension band The extraction hose must be attached to the lower neck and the return air hose to the upper neck If it is necessary to adjust the extraction rate close the emergency slide gate use the suction blower to start a flow of pellets and slowly open the emergency slide gate Upon reaching a satisfactory pellet flow rate leave the emergency slide gate in the current posit...

Page 18: ... level Check that the silo bag is suspended centrally Check that the filling and extraction systems are attached correctly Check that the nameplate is attached in a clearly visible location on a frame leg or the filling line Check the room layout wall and ceiling clearance condition of the room fixtures in the room room ventilation Have the frame earthed by a licensed electrician The earth resista...

Page 19: ... fixtures and swivelling jib 3 Climbing equipment The contractor must ensure that 1 Storage facilities whose upper edges are more than 1 m above the floor and must be mounted for regular operational work must be equipped with secure climbing equipment Instruction guidelines re item 1 The requirement is regarded as fulfilled for silos when e g stairs with railings are attached on the free sides or ...

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