909 AG125 Instruction Manual Download Page 6

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  Never try to operate the angle grinder without the guard 

in place.

  Do not secure the angle grinder in a vice or work bench 

and use it as a static grinder. It can lead to serious injury.

  Never apply excessive pressure to the disc. It might 

shatter causing personal injury.

  Ensure the work piece to be ground or cut, is held tight in 

a vice or other clamping system. 

  Always use the front handle and ensure a good grip on the 

grinder housing with one hand and the front handle with 

the other hand before proceeding with any work. 

  Make sure that the disc is not in contact with the work 

when you start the grinder.

  Be careful not to damage the spindle or either of the 

disc flanges. Damage to these parts could result in disc 

breakage.

  Do not press the spindle lock button whilst the spindle  

is turning.

  Only use good quality grinding and cut off discs. Cheap 

poor quality discs tend to glaze up which loads the motor 

and can damage it. Use discs for their designated purpose 

only. For instance, do not use cutting discs for grinding or 

metal wheels on masonry.

  Watch out for flying sparks. Hold the tool at an angle of 

approximately 15º to 30º to the work piece surface.

  Let the disc do the grinding or cutting at a reasonable 

feed, as overloading will occur if too much pressure is 

applied and the disc slows resulting in inefficient cutting 

and possible damage to the motor. 

  When using the grinder, use safety equipment including 

safety goggles or shield, ear protection, dust mask and 

protective clothing including safety gloves. 

ALWAYS WEAR EYE PROTECTION

Wear goggles
Wear hearing protection
Wear a breathing mask

Safety instructions for all operations 

Safety warnings common for grinding, 

abrasive cutting-off operations: 
a)  This power tool is intended to function as a grinder, 

or cut-off tool. Read all safety warnings, instructions, 

illustrations and specifications provided with this 

power tool. 

Failure to follow all instructions listed below 

may result in electric shock, fire and/or serious injury. 

c)  Do not use accessories which are not specifically 

designed and recommended by the tool 

manufacturer.

 Just because the accessory can be 

attached to your power tool, it does not assure safe 

operation. 

d)  The rated speed of the accessory must be at least 

equal to the maximum speed marked on the power 

tool.

 Accessories running faster than their rated speed 

can break and fly apart. 

e)  The outside diameter and the thickness of your 

accessory must be within the capacity rating of your 

power tool.

 Incorrectly sized accessories cannot be 

adequately guarded or controlled. 

f)   The arbour size of wheels, flanges, backing pads or 

any other accessory must properly fit the spindle of 

the power tool.

 Accessories with arbour holes that do 

not match the mounting hardware of the power tool will 

run out of balance, vibrate excessively and may cause 

loss of control. 

g)  Do not use a damaged accessory. Before each use 

inspect the accessory such as abrasive wheels for 

chips and cracks, backing pad for cracks, tear or 

excess wear, wire brush for loose or cracked wires. 

If power tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. After 

inspecting and installing an accessory, position 

yourself and bystanders away from the plane of 

the rotating accessory and run the power tool at 

maximum no-load speed for one minute. 

Damaged 

accessories will normally break apart during this test time. 

Summary of Contents for AG125

Page 1: ...Black Cyan Magenta Yellow Code AG125 Date 110301 Edition 06 Op DCR INSTRUCTION MANUAL AG125 1050W 125mm 5 SLIM REAR HANDLE ANGLE GRINDER ...

Page 2: ...ructions for all operations 6 Further safety instructions for all operations 7 Additional safety instructions for grinding and cutting off operations 8 Additional safety instructions for cutting off operations 8 Contents of carton 9 Unpacking 9 Know your product 10 Disc assembly showing flange requirements 10 Setting up 11 Operation 11 Switching on and off 11 Replacing a disc 12 Lubrication 13 Pow...

Page 3: ...ore than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed the Cautions an...

Page 4: ...tension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f To reduce the risk of electric shock the manufacturer recommends the use of a residual current device with a rated residual current of 30mA or less at all times 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power t...

Page 5: ...ncluding children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service a Have your power tool serviced by a qualified repair person using only ...

Page 6: ...eathing mask Safety instructions for all operations Safety warnings common for grinding abrasive cutting off operations a This power tool is intended to function as a grinder or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury c Do...

Page 7: ...umulation of powdered metal may cause electrical hazards o Do not operate the power tool near flammable materials Sparks could ignite these materials p Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock Further safety instructions for all operations Kickback and related warnings Kickback is a sudden reaction to a pinched or...

Page 8: ...tool and may burst Additional safety instructions for cutting off operations Additional safety warnings specific for abrasive cutting off operations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback...

Page 9: ...al grinding disc Instruction manual Unpacking Due to modern mass production techniques it is unlikely that your 909 power tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury ...

Page 10: ...ssed disc thicker than 4mm Depressed disc 4mm or less in thickness Raised inner part facing the disc Raised inner part facing away from the disc Disc assembly showing flange requirements 11 10 11 10 9 9 8 8 1 On off switch 2 Power lock OFF ON button 3 Spindle lock button 4 Disc guard 5 Front handle 6 Mounting points for the handle 7 Motor housing 8 Pin wrench 9 Outer flange 10 Disc 11 Inner flange...

Page 11: ...guard lever Operation This angle grinder can be used for grinding and cutting steel stone or ceramic workpieces such as pipe box section rectangular angle iron steel bar house bricks and tiles Do not attempt to grind wood or a soft metal such as lead The material will quickly fill the disc and render it useless Before starting the grinder first ensure that the disc disc guard and tool are in good ...

Page 12: ... disc 4 Holding the angle grinder with the spindle facing upwards check that the inner flange is on the spindle and correctly located The two machined flat sections must face the angle grinder and locate in the appropriate position on the spindle 5 Place the disc onto the spindle with the label facing the angle grinder The hole in the disc should locate onto the spindle and fit firmly into the spi...

Page 13: ...o perform this service Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a rag Wear safety goggles or an eye shield and gl...

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