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4B Watchdog Super Elite, Operation Manual Supplement

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4B Watchdog Super Elite Operation Manual Supplement Download Page 19

PAGE 19

10. SENSOR WIRING DIAGRAM WITH MOTION ALIGNMENT SENSORS, PLUG SWITCH AND 

      HEAD PULLEY SENSORS -

Alignment 

Top (Head)

Green

Black

Blue

White

Motion

Alignment

Sensor

Red

Orange

Green

Black

Blue

White

Motion

Alignment

Sensor

Red

Orange

Alignment 

Bottom (Tail)

Green

Black

Blue

White

Motion

Alignment

Sensor

Red

Orange

Green

Black

Blue

White

Motion

Alignment

Sensor

Red

Orange

44

0 VDC

43

Speed Sensor

42

Pulley Sensor

41

Plug Sensor

40

Head Rub - Right (T#12)

39

Head Rub - Left (T#11)

38

Head Align - Right

37

Head Align - Left

36

+24 VDC (F1)

35

0 VDC

34

Tail Rub - Right (T#10)

33

Tail Rub - Left (T#9)

32

Tail Align - Right

31

Tail Align - Left

30

+24 VDC (F2)

RIGHT

LEFT

RIGHT

LEFT

Brown

Blue

Red

Brown

Black

Blue

X

X

X

X

29

0 VDC

28

Bearing Temp Sensor (T#6)

27

Bearing Temp Sensor (T#5)

26

Bearing Temp Sensor (T#4)

25

Bearing Temp Sensor (T#3)

24

Bearing Temp Sensor (T#2)

23

Bearing Temp Sensor (T#1)

22

Ambient Sensor 2 (T#8)

21

Ambient Sensor 1 (T#7)

20

+24V (F3)

Black

Brown

Black

Brown

Black

Brown

Black

Brown

Yellow

Orange

Yellow

Orange

Bearing 

Bottom (Tail)

Bearing 

Top (Head)

RIGHT

LEFT

RIGHT

LEFT

Head 

Pulley

Gray

Blue

X

X

Orange

Black

White

Red

Green

Black

Blue

X

X

LEFT

 / RIGHT

Orange

Black

White

Red

Green

Red

X

No Connection

Insulate and Do 

NOT

 Connect

Blue

Black / Red

Black

Brown

Plug

Switch

Purple

Black / Orange

X

Summary of Contents for Watchdog Super Elite

Page 1: ...www go4b com usa Watchdog Super Elite BUCKET ELEVATOR BELT CONVEYOR HAZARD MONITORING SYSTEM SENSOR WIRING DIAGRAMS Part No s WDC4V4C WDC4V46C C US Operation Manual Supplement...

Page 2: ...use severe injury or death Lockout power before removing cover or inspection door DANGER DANGER Rotating parts can crush cut and entangle Do NOT operate with guard removed Lockout power before removin...

Page 3: ...m with Motion Alignments Sensors Plug Switch and Head Pulley Sensors Page 19 11 Sensor Wiring Diagram with Touchswitches and Differential Speed Page 20 11A Sensor Wiring Diagram Profile With Rub Block...

Page 4: ...asked 4B to perform these tasks B All installation and wiring must be in accordance with Local and National Electrical Codes and other standards applicable to your industry Please see the article Haz...

Page 5: ...spection These factors may include but are not limited to weather conditions construction work at the facility hours of operation animal or insect infestation and the real world experience of knowing...

Page 6: ...d with equivalent fuses at the same rating Failure to do so will invalidate the certification and any warranties which may exist Model WDC4V4C F1 F2 F3 F5 200 mA maximum F1 to F3 are used to limit the...

Page 7: ...29 0 VDC 28 Bearing Sensor 6 27 Bearing Sensor 5 26 Bearing Sensor 4 25 Bearing Sensor 3 24 Bearing Sensor 2 23 Bearing Sensor 1 22 Ambient Sensor 2 21 Ambient Sensor 1 20 24 VDC Fuse F3 POWER RELAY...

Page 8: ...the WDC4 Watchdog Super Elite product manual for more information regarding sensor settings NOTE All pre set program profiles default to the factory settings To modify settings from the factory defaul...

Page 9: ...earings at each end of the drive and tail or head and boot shafts BELT MISALIGNMENT Qty 4 Sensors work in pairs one for each side of the belt on the drive and tail or head and boot sections PLUG INDIC...

Page 10: ...1 35 0 VDC 34 Tail Rub Right T 10 33 Tail Rub Left T 9 3B 32 Tail Align Right 2B 31 Tail Align Left 5 1 30 24 VDC F2 WDC3 WDC4 WDC4 Terminal 29 0 VDC 28 Bearing Temp Sensor T 6 27 Bearing Temp Sensor...

Page 11: ...gnment Top Head Black Brown Red Blue X X RIGHT Orange Black White Red Green Blue Blue X X LEFT Orange Black White Red Green Alignment Bottom Tail Black Brown Red Blue X X RIGHT Orange Black White Red...

Page 12: ...e Brown Black White Speed P800 Alignment Top Head Brown Black Brown Blue Black Brown Alignment Bottom Tail Brown Black Brown Blue Black Brown RIGHT LEFT RIGHT LEFT Red Red 29 0 VDC 28 Bearing Temp Sen...

Page 13: ...ub Right T 12 39 Head Rub Left T 11 38 Head Align Right 37 Head Align Left 36 24 VDC F1 35 0 VDC 34 Tail Rub Right T 10 33 Tail Rub Left T 9 32 Tail Align Right 31 Tail Align Left 30 24 VDC F2 RIGHT L...

Page 14: ...mp Sensor T 2 23 Bearing Temp Sensor T 1 22 Ambient Sensor 2 T 8 21 Ambient Sensor 1 T 7 20 24 VDC F3 Black Brown Black Brown Yellow Orange Bearing Bottom Tail Black Brown Black Brown Yellow Orange Be...

Page 15: ...aring Temp Sensor T 3 24 Bearing Temp Sensor T 2 23 Bearing Temp Sensor T 1 22 Ambient Sensor 2 T 8 21 Ambient Sensor 1 T 7 20 24 VDC F3 White Blue Brown Black White Speed P800 Black Brown Ambient Sen...

Page 16: ...Bearing Temp Sensor T 1 22 Ambient Sensor 2 T 8 21 Ambient Sensor 1 T 7 20 24V F3 White Blue Brown Black White Speed P800 Alignment Top Head Black Brown Red Blue X X RIGHT Orange Black White Red Green...

Page 17: ...ck Brown Blue Black Brown Alignment Bottom Tail Brown Black Brown Blue Black Brown RIGHT LEFT RIGHT LEFT Red Red 29 0 VDC 28 Bearing Temp Sensor T 6 27 Bearing Temp Sensor T 5 26 Bearing Temp Sensor T...

Page 18: ...Head Align Left 36 24 VDC F1 35 0 VDC 34 Tail Rub Right T 10 33 Tail Rub Left T 9 32 Tail Align Right 31 Tail Align Left 30 24 VDC F2 RIGHT LEFT RIGHT LEFT Red Black Brown Blue Red Brown Black Blue X...

Page 19: ...Tail Rub Right T 10 33 Tail Rub Left T 9 32 Tail Align Right 31 Tail Align Left 30 24 VDC F2 RIGHT LEFT RIGHT LEFT Brown Blue Red Brown Black Blue X X X X 29 0 VDC 28 Bearing Temp Sensor T 6 27 Bearin...

Page 20: ...T 3 24 Bearing Temp Sensor T 2 23 Bearing Temp Sensor T 1 22 Ambient Sensor 2 T 8 21 Ambient Sensor 1 T 7 20 24V F3 White Blue Brown Black White Speed P800 Black Brown Black Brown Black Brown Black Br...

Page 21: ...te Black Black Speed Alignment Top Head Brown Black Brown Blue Black Brown Alignment Bottom Tail Brown Black Brown Blue Black Brown RIGHT LEFT RIGHT LEFT Red Red 29 0 VDC 28 Bearing Temp Sensor T 6 27...

Page 22: ...Sensor T 1 22 Ambient Sensor 2 T 8 21 Ambient Sensor 1 T 7 20 24V F3 White Blue Brown Black White Speed P800 Black Brown Black Brown Black Brown Black Brown Yellow Orange Yellow Orange Bearing Bottom...

Page 23: ...and tail shafts BELT MISALIGNMENT Qty 4 Sensors work in pairs one for each side of the belt on the drive and tail sections PLUG INDICATION Qty 1 One sensor located near the top of the drive section by...

Page 24: ...ck Brown Blue Black Brown Brown Black Brown Blue Black Brown RIGHT LEFT RIGHT LEFT Red Red 29 0 VDC 28 Bearing Temp Sensor T 6 27 Bearing Temp Sensor T 5 26 Bearing Temp Sensor T 4 25 Bearing Temp Sen...

Page 25: ...ing Temp Sensor T 3 24 Bearing Temp Sensor T 2 23 Bearing Temp Sensor T 1 22 Ambient Sensor 2 T 8 21 Ambient Sensor 1 T 7 20 24 VDC F3 White Blue Brown Black White Speed P800 Black Brown Alignment Tai...

Page 26: ...PAGE 26 NOTES...

Page 27: ...EMPERATURE Qty 4 One sensor for the bearings at each end of the drive and tail shafts SLACK CHAIN DETECTION Qty 1 One motion alignment sensor near the drive end PLUG INDICATION Qty 1 One sensor locate...

Page 28: ...DC F2 Red Black Brown X 29 0 VDC 28 Bearing Temp Sensor T 6 27 Bearing Temp Sensor T 5 26 Bearing Temp Sensor T 4 25 Bearing Temp Sensor T 3 24 Bearing Temp Sensor T 2 23 Bearing Temp Sensor T 1 22 Am...

Page 29: ...Right 31 Tail Align Left 30 24 VDC F2 Red Black Brown X 29 0 VDC 28 Bearing Temp Sensor T 6 27 Bearing Temp Sensor T 5 26 Bearing Temp Sensor T 4 25 Bearing Temp Sensor T 3 24 Bearing Temp Sensor T 2...

Page 30: ...PAGE 30 NOTES...

Page 31: ...PAGE 31 NOTES...

Page 32: ...DUE TO PRODUCT MISUSE ABUSE OR MISAPPLICATIONS AS AUTHORIZED BY LAW 4B SPECIFICALLY DISCLAIMS ALL WARRANTIES THAT THE PRODUCT IS FIT OR MERCHANTABLE FOR A PARTICULAR PURPOSE 3 NO WARRANTY BY SAMPLE OR...

Page 33: ...41 Bellrick Street Acacia Ridge 4110 Queensland Australia Tel 61 7 3216 9365 Fax 61 7 3219 5837 4B COMPONENTS LTD 625 Erie Avenue Morton IL 61550 USA Tel 309 698 5611 Fax 309 698 5615 4B BRAIME COMPON...

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