4B W4005V46-SYS/B Series Original Instructions Manual Download

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ORIGINAL INSTRUCTIONS

W4005V46-SYSx /B (BÜHLER)

Elevator Monitoring System

OPERATION MANUAL

MODELS: W4005V46-SYS1 /B

W4005V46-SYS2 /B

Hardware Version: R4

Software - Main Processor: 4.2.x; Ethernet Processor: 3.1.x

www.go4b.com

INSTALLATION INSTRUCTIONS

R9.6

– 22 May 2020

Summary of Contents for W4005V46-SYS/B Series

Page 1: ...6 SYSx B B HLER Elevator Monitoring System OPERATION MANUAL MODELS W4005V46 SYS1 B W4005V46 SYS2 B Hardware Version R4 Software Main Processor 4 2 x Ethernet Processor 3 1 x www go4b com INSTALLATION...

Page 2: ...AND P300V34AI B PROXIMITY SPEED SENSOR AND BRACKET INSTALLATION 15 8 3 ADB910V3AI B ADJUSTABLE DEPTH BEARING TEMPERATURE SENSOR 16 8 4 W4005NV46AI B W400 SERIES ELEVATOR CONTROLLER 17 9 ELECTRICAL INS...

Page 3: ...020 Page 3 of 48 12 19 ETHERNET DATA ALLOCATION 34 13 TROUBLESHOOTING GUIDE 40 14 MAINTENANCE PROCEDURE 41 15 COMMISSIONING 42 16 SYSTEM BREAKDOWN PROCEDURE 42 17 MANUFACTURER INFORMATION 42 17 20 MAN...

Page 4: ...E CONTROLLER AND THE ONE STATED ON THE FRONT OF THIS MANUAL MATCH MAKE SURE THE LATEST MANUAL FOR THE VERSION OF THE CONTROLLER IS OBTAINED ONLINE THE CONTROLLER VERSION INFORMATION CAN BE FOUND ON TH...

Page 5: ...0231X Ex II 1D Ex ta IIIC T125 C Da IP65 Tamb 40 C to 60 C IECEx BAS 09 0111X Ex ta IIIC T125 C Da IP65 Tamb 40 C to 60 C NEPSI Ex GYJ16 1484X Ex tD A20 IP65 T125 C Ex ta IIIC T125 C Da X P300V34AI Ba...

Page 6: ...Code Equipment Description Manufactured By Certificate No s 1 W4005NV46A W400 Elite 24V Controller Don Electronics Ltd DE COSC 101214 4 TS1V4AI Cable Entry TouchSwitch 24V Don Electronics Ltd IECEx BA...

Page 7: ...ent Description Manufactured By Certificate No s 1 W4005NV46AI W400 Elite 24V Controller Don Electronics Ltd DE COSC 101214 4 TS1V4AI Cable Entry TouchSwitch 24V Don Electronics Ltd IECEx BAS13 0116X...

Page 8: ...er Seal W400 BSA KIT B 1 4 x 1 8 Female to M6 Male Thread Adapters 4 x M6 Seal tights 2 x 1 8 Rp Female to 1 4 Rc Male Thread Adapters Table 3 System Components NB This item is only included in the W4...

Page 9: ...the complete assembly either bolts to the machines shaft through a M12 tapped hole or is connected magnetically using 4B s patented Mag Con adaptor not included in the System kit Shaft or machine vibr...

Page 10: ...troller Specifications 7 3 1 W4005NV46AI B Controller Fuses The W400 series controller has three replaceable fuses Please use the information below when ordering new fuses Fuse Reference Fuse Value Fu...

Page 11: ...tions 7 6 WG4A BR B Whirligig Speed Sensor Mounting Whirligig Specifications Shaft Material Stainless Steel Body Material Polypropylene Bearing Type Sealed Stainless Steel Mounting Thread Size M12 Max...

Page 12: ...d on a flat surface preferably with the cable entrance between the 3 to 9 o clock Figure 2 TouchSwitch Mounting Hole Drill The TouchSwitch can be mounted using one of the following three methods a Dri...

Page 13: ...y to mount TouchSwitches so they are accessible from the head section walkway Be sure to mount TouchSwitches straight across from one another For typical mounting positions on a bucket elevator see Fi...

Page 14: ...installed above the head shaft between the 9 o clock and 3 o clock position and as close to the 3 o clock as possible Note mount pair of TouchSwitches directly across from each other on right and lef...

Page 15: ...suitable thread locking adhesive Loctite or similar Option 2 Use Mag Con magnetic connector Thread the Mag Con onto the Whirligig using a suitable thread locking adhesive Loctite or similar and attach...

Page 16: ...earing sensor b Drill out and tap to 1 8 Rp BSPT x 6mm deep if needed c Slacken the olive nut and remove the sensor probe d Screw the sensor body into the new tapped hole in the bearing housing e Re i...

Page 17: ...wiring must be carried out in accordance with relevant codes of practice and or instructions IEC 60079 14 IEC 60079 10 e The electronics inside the enclosure should not be modified No new components c...

Page 18: ...onnected to the sensor contains the following 22 AWG wires Wire Color Function Red 24VDC Black 0VDC Green PE Power Earth White Relay Common Connection Blue Relay Contact N O Sensor Output to Controlle...

Page 19: ...y and indicate the OK state by a lit up LED see Figure 8 NOTE TouchSwitchTM is delivered factory pre calibrated and no sensitivity adjustment is possible The sensor is calibrated to switch to the alar...

Page 20: ...signal is visible to the operators at least annually The test procedure is given below 1 Observe that the red output LED on the sensor housing see Figure 8 is ON and the belt or pulley are not touchi...

Page 21: ...ATOR MONITORING SYSTEM R9 6 22 May 2020 Page 21 of 48 9 7 P300V34AI B Proximity Speed Sensor Figure 11 Speed Sensor Wiring Diagram 9 8 ADB910V3AI B Adjustable Depth Bearing Temperature Sensor Figure 1...

Page 22: ...4B W4005 B HLER ELEVATOR MONITORING SYSTEM R9 6 22 May 2020 Page 22 of 48 9 9 W4005NV46AI B W400 Elevator Controller 9 9 1 Overall System Wiring Schematics Figure 13 Overall System Wiring Diagram...

Page 23: ...4B W4005 B HLER ELEVATOR MONITORING SYSTEM R9 6 22 May 2020 Page 23 of 48 9 9 2 Motor Start Stop Circuit Wiring Diagram 24VDC Power Figure 14 Motor Start Stop circuit wiring 24VDC Power...

Page 24: ...4B W4005 B HLER ELEVATOR MONITORING SYSTEM R9 6 22 May 2020 Page 24 of 48 9 9 3 Motor Start Stop Circuit Wiring Diagram 100 240VAC Power Figure 15 Motor Start Stop circuit wiring 100 240VAC Power...

Page 25: ...er than this will damage this circuit and should not be used Note Please see section 7 3 W4005NV46AI B W400 Series Elevator Controller for information on the relays Voltage and Current ratings Note Al...

Page 26: ...splays the status of 4 bearing temperatures OFF Sensor OK AMBER Alarm LED Misalignment Indicators Displays the status of Top Bottom misalignment sensors OFF Sensor OK RED Alarm LED ALARM STOP Displays...

Page 27: ...ose after the controller fault was reset TEST Button Short Press Simple Controller Test All LEDs blink once Two Short Presses Full System Test Must press second time within 1 second of the first press...

Page 28: ...he switch states during power up If any changes to the settings are needed then the unit must be powered down the switch states changed and then the W4005NV46AI B can be powered up again and the new s...

Page 29: ...red for the user to install two P300 sensors The W4005NV46AI B will be calibrated to a ratio between the bottom and top shaft speeds The running speed of the elevator can vary since the W4005NV46AI B...

Page 30: ...se b Operate the START button on the motor starter This provides a motor run signal to the W4005NV46AI B terminal 16 which will cause the Stop relay to be energised and allow the machine to start The...

Page 31: ...y is used for speed monitoring During this start up delay the speed is not monitored Additionally elevator Jam Block detection is implemented in the W4005NV46AI B controller If after the delays specif...

Page 32: ...wice in quick succession Make sure to press and release the second time while the LEDs are lit from the first press i e when the simple test is running All the LEDs will toggle after which the Alarm F...

Page 33: ...em is resolved It is prohibited to open the lid of the W4005NV46AI B controller or any junction boxes used in wiring of the system when electrical power is applied Please isolate the power before open...

Page 34: ...Byte Offset System Status 1 System State 2 0 2 State Time 0 1s 2 2 3 Flags 2 4 Alarm 4 Shutdown Cause 2 6 5 Time to Shutdown 0 1s 2 8 6 Muted Not Active 2 10 Speed Section 7 Status 2 12 8 Nominal Spe...

Page 35: ...r Occurred Contact the manufacturer 7 INVALID Invalid State System Error Occurred Contact the manufacturer 8 INVALID Invalid State System Error Occurred Contact the manufacturer 9 INVALID Invalid Stat...

Page 36: ...Shutdown Source This field informs the user of what the shutdown source currently is This value is latched after an alarm shutdown until the elevator is restarted The list of shutdown sources is given...

Page 37: ...This field returns the current elevator speed in of the calibrated speed or speed fraction when in differential speed mode The resolution is 0 1 and this must be divided by 10 in the PLC 12 19 9 Top...

Page 38: ...to convert to the C units 12 19 15 Temperature Status Value State Name Description 0 NOT USED Temperature sensor input disabled in settings 1 OK No Temperature Alarm Detected 2 OPEN CIRCUIT Open Circu...

Page 39: ...supports the remote clearing of a start lock out state which happens after a shut down because of an alarm and prevents further starts until this fault state is cleared For more information please re...

Page 40: ...ecessary Sensor in Alarm Fault Check if the sensor is in a state of alarm and clear it Check if the sensor is powered correctly 24VDC Replace the faulty sensor if needed Bearing Temperature Sensor Ala...

Page 41: ...n boxes are secure and in good order 2 Make sure there is no water damage to the inside of the controller or any junction boxes used 3 Verify that the TouchSwitch sensors are operational by following...

Page 42: ...tart of this manual 16 System Breakdown Procedure In the event of the W4005V46 SYSx B system or any part of it not operating correctly the machine must be stopped immediately and the system repaired o...

Page 43: ...power LED colour to Green 3 Updated the Temperature Alarm LED colour to Amber 4 Added the ProfiNet section 5 Added various other sections in accordance with the machinery directive 5 14 May 2014 1 Ad...

Page 44: ...n 4 Minor syntax updates 5 Changed the alarm fault relay polarity 6 Updated system wiring diagram to R4 version 7 Added gland and thread adapter kits 8 Updated company names and addresses 9 Updated Do...

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Page 48: ...l 49 0 700 2242 4091 Fax 49 0 700 2242 3733 4B FRANCE 9 Route de Corbie 80800 Lamotte Warfusee France Tel 33 0 3 22 42 32 26 Fax 33 0 3 22 42 37 33 4B COMPONENTS LTD 625 Erie Ave Morton IL 61550 USA T...

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