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Principle of Operation 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Transducer Operation Schematic

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As shown in the above schematic, the operation of the I/P Converter is controlled by applying a 

4 to 20mA DC signal to the input which causes the internal circuit to generate a voltage. A drive 

current  is  also  supplied  to  the  torque  motor  which  represents  the  circuit  load  to  operate  the 

overall  system.  If  the  level  of  the  input  signal  increases,  the  current  to  the  torque  motor  [1] 

increases and the flapper [2] moves so as  to  cover  the  nozzle  [3]  and  raise  the  pressure  in  the 

pilot  relay  (pneumatic  valve)  nozzle  back-pressure  chamber  [4].  The  increased  nozzle 

back-pressure causes a displacement in the diaphragm assembly [5] in the pilot relay, opening 

the port’s [6] inlet valve seat [7]. This increases the output air pressure from the pilot relay. The 

output  air  pressure  is  also  applied  to  the  pressure  sensor  [8]  and  converted  into  an  electrical 

signal proportional to the pressure. This electrical signal is then returned to the control circuit 

where it is used as a feedback signal. The control circuit compares the sensor signal against the 

input signal to control the output air pressure to match the input signal.

 

 

 
 
 
 
 
 
 

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Summary of Contents for TE100

Page 1: ...TE100 200 I P CONVERTER INSTRUCTION MANUAL 3S Co Ltd E IM TE100 00 R6...

Page 2: ...after making the environment non hazardous Always turn off the power before removing the terminal box cover or main cover If intending to remove or disassemble the pressure gauge for maintenance or ot...

Page 3: ...rsion 3 1 3 2 Installation 3 2 3 2 1 Pipe Mounting 3 2 3 2 2 Wall Mounting 3 2 3 3 Pneumatic and Electrical Installation 3 2 3 3 1 Pneumatic Installation 3 2 3 3 2 Electrical Installation 3 3 1 Flame...

Page 4: ...utions Store the I P converter in a location that satisfies the following criteria Not subject to rain or moisture Not subject to shock or other impact Normal room temperature and humidity 1 4 Install...

Page 5: ...es them easy to use High accuracy The I P Converters use a high accuracy sensor and the latest technology to achieve a high level of conversion accuracy Built in reducing valve A model is available th...

Page 6: ...ver the nozzle 3 and raise the pressure in the pilot relay pneumatic valve nozzle back pressure chamber 4 The increased nozzle back pressure causes a displacement in the diaphragm assembly 5 in the pi...

Page 7: ...kg 1 8kg with a Mini set integrated approx 1 3kg 1 5kg with a Mini set integrated Material Primary Aluminum Die casting 2 4 Model Codes 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 Basic code Series Housing Pneum...

Page 8: ...2 5 Dimensions 2 4...

Page 9: ...2 6 Name of Each Part TE100 TE200 2 5...

Page 10: ...lame proof Do not use the I P Converter in hazardous environments containing gases other than those applicable to the explosion proofing grade of the transducer Use the I P Converter with the ambient...

Page 11: ...ing using the appropriate procedure depending upon whether a reducing valve Mini Set XR100 is fitted or not If a reducing valve is not fitted connect to the SUPPLY inlet on the I P Converter If a redu...

Page 12: ...e Flame proof version Ex d IIB T6 Cable pipe with threaded pressure coupling method Use a G1 2 thick steel cable pipe PF1 2 equivalent with a lock nut to provide a full threaded coupling Alternatively...

Page 13: ...Locking After partially attaching the terminal box cover lock the cover in place using the locking screw Other details All other aspects of the installation should be carried out in compliance with th...

Page 14: ...h terminal box To connect the cables remove the terminal box cover and use the insulated crimping terminals on the terminal block Connect by crimping the input terminal to the terminal red and the inp...

Page 15: ...late so that the M becomes visible Partially retighten the screw in this position 2 Next use a screwdriver to rotate the AM switch shaft as far as it will go in the direction of the arrow on the plate...

Page 16: ...0 output 20kPa 0 2kgf cm2 Rotating clockwise increases the output and rotating counter clockwise reduces the output See Figure 4 2 b Next apply a 100 20mA input signal Rotate the span adjustment trimm...

Page 17: ...dure as for the standard range version Range 0 100 4 12mA 4mA 12mA 12 20mA 12mA 20mA 4 3 Width of Range Adjustment The table below shows the width of the zero and span adjustment bands You can set the...

Page 18: ...similar to remove any sealing tape or dirt particles caught in the mesh Fixed orifice assembly The fixed orifice plays an important role in supplying the air to the nozzle If no nozzle back pressure i...

Page 19: ...exhaust cover from the bottom of the I P Converter and undo the two screws See Figure 5 2 Figure 5 2 5 4 Replacement Parts Name Part No Quantity Circuit board TE100 TE100 500 11A 1 TE200 TE100 500 11B...

Page 20: ...ty of input signal wiring is reversed Check wiring and connections No air supply Supply 140kPa 1 4kgf cm 2 Pilot relay is faulty Inspect and or replace pilot relay Output is unstable Large fluctuation...

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