3M ScaleGard HP Reverse Osmosis System Installation And Operation Instructions Manual Download Page 2 | Manualshive

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Table of Contents

Safety Information ..................................................................................................................................................................................................3, 4

Parts List ...................................................................................................................................................................................................................5

Feedwater Requirements ............................................................................................................................................................................................6

Other Requirements ...................................................................................................................................................................................................6

Equipment Set-Up and Installation ..............................................................................................................................................................................7

System Start-Up .......................................................................................................................................................................................................10

Routine Maintenance .......................................................................................................................................................................................... 15, 16

Troubleshooting Guide .............................................................................................................................................................................................. 17

Product Replacement Parts ......................................................................................................................................................................................18

Limited Warranty ........................................................................................................................................................................................ Back Cover

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Summary of Contents for ScaleGard HP Reverse Osmosis System

Page 1: ...uctions System tested and certified by NSF International against NSF ANSI Standard 58 for material safety and the claims specified on the Performance Data Sheet and against CSA B483 1 3M Water Filtration Products Installation and Operation Instructions for ScaleGardTM HP Reverse Osmosis System Original Instructions ...

Page 2: ...rmation 3 4 Parts List 5 Feedwater Requirements 6 Other Requirements 6 Equipment Set Up and Installation 7 System Start Up 10 Routine Maintenance 15 16 Troubleshooting Guide 17 Product Replacement Parts 18 Limited Warranty Back Cover ...

Page 3: ...to have access to small parts during the installation of this product To reduce the risk of serious injury associated with the potential ingestion of chemicals or contaminants Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Flush RO Cartridge Before use you must flush the RO cartridge as specified in the installa...

Page 4: ...ed water inlet line you MUST install an appropriate pressure relief valve Pressure relief valve must be maintained and inspected every 6 months Contact a plumbing professional if you are uncertain how select install maintain a pressure relief valve DO NOT install in direct sunlight or outdoors DO NOT install near water pipes which will be in path of a drilling tool when selecting the position to m...

Page 5: ...r and RO 6239302 220 240VAC w out Pre filter and RO HF90 CL RO Pre Filter 1 5613529 HFRO 500 RO membrane 1 5626903 Equipment Components Sold Separately Description Quantity Part Number Install Kit Sold Separately 1 6841441 SGHP Pre Expansion Assembly Manifold 1 6235205 SGHP RO Expansion Assembly Manifold 1 6232705 HFRO 700 RO Membrane 1 5626904 HFRO 33 Recovery Kit 1 50 93201 Sold Separately Descr...

Page 6: ...g system upstream If the particle count is 1000 counts ml for particles less than 2 micron size or turbidity is greater than the recommended 5 NTU limit then additional pre filtration may be required Contact your dealer distributor for details It is recommended to install an SGHP RO EXP and SGHP Pre EXP under the following conditions 1 If more production capacity is needed 2 If installed in a loca...

Page 7: ... the ScaleGard HP reverse osmosis base unit and 0 5 or larger tubing diameter is required to complete installation Figure 1 Plumbing Diagram Bypass Provided by Installer Check Valve Provided by Installer 1 2 NPT Feed Water Inlet HF90 CL RO Pre Filter HFRO 500 RO Membrane 3 8 JG Outlet to drain Pre Filter sample valve Install kit shutoff valve Sold Separately Install kit shutoff valve Sold Separate...

Page 8: ...d with property damage due to water leakage or flooding Mount ScaleGardTM HP base unit in such position as to prevent it from being struck by other items being used in the area of installation Ensure that the location and fasteners will support the weight of the system when installed IMPORTANT NOTES Allow a minimum of 3 7 6 cm clear space under filter to facilitate cartridge change 3 Hang manifold...

Page 9: ...he ScaleGardTM HP reverse osmosis system are now complete IMPORTANT NOTE The cartridges have unique keys and are color coded The pre filter cartridge has a blue label and is keyed to fit into the left cartridge head on the manifold The RO membrane cartridge has a green label and is keyed to fit into the right cartridge head on the manifold RO Membrane Cartridge green label Installation Pre Filter ...

Page 10: ... into electrical outlet 4 Open Pre Filter flush valve to vent air from system and flush for 10 gallons approximately 5 minutes 5 Close Pre Filter flush valve The unit operating pressure gauge left gauge should read between 110 120 psi See Operating Pressure instructions to adjust 6 Complete blending valve adjustment procedure below See instructions below 7 Close the blend line shut off valve Figur...

Page 11: ...lush procedure is completed Failure to do so could cause serious injury from exposure to chemicals that can be extracted from the RO membrane during this initial flush 1 Open the tank line sample valve 2 Close the blend line shut off valve Figure 5 1 3 Operate the unit for 24 hours minimum to flush the RO membrane Discharge all water generated during the flushing procedure to drain 4 Close the tan...

Page 12: ...On when the flow switch is closed signaling good flow ON X3 Green On when the reset button is being pressed down OFF Y1 Red On when the Inlet solenoid is being signaled by PLC to open make RO water ON Y2 Red On when the permeate rinse solenoid is being signaled by PLC to open rinse On for 25 seconds then OFF Y3 Red On when The service indicator light is being signaled by PLC to turn on OFF NO1 110...

Page 13: ...bar for 220 240VAC systems the unit is off on full tank 1 Unit will cycle on when tank switch senses 40 psi TOGGLE CYCLE 1 Motor Pump stop 2 2 second delay the inlet solenoid closes 3 1 second delay the inlet solenoid opens 4 1 second delay the motor pump start 5 12 second delay check flow for three consecutive readings at 2 second intervals Note The TOGGLE CYCLE can will repeat 4 times 1 RETURN t...

Page 14: ...is adjustment using the screw slot Turn the screw in to increase the operating pressure out to decrease the operating pressure Note A small amount of water may leak around the set screw this is normal 12 When the operating pressure is set replace the lock nut and recheck the operating pressure readjust if necessary Do not over tighten lock nut Check for water leaks repair as necessary 13 Unplug th...

Page 15: ...roduct To reduce the risk of serious injury associated with the potential ingestion of chemicals or contaminants Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Flush RO Cartridge Before use you must flush the RO cartridge as specified in the installation instructions and discard any water generated until flush i...

Page 16: ...the cause is usually a problem with the tubing To Fix 1 Relieve pressure 2 Release tubing 3 Cut off at least 1 4 from end 4 Reattach tubing 5 Confirm connection is leak free Figure 9 How to Use Push in Connectors 4 Remove sanitary cap from new RO membrane cartridge Ensure o rings are seated into their grooves Remove drain fitting plug from new RO membrane cartridge Install with a quarter turn to t...

Page 17: ...ne Check for 1 feedwater pressure 2 production flow rate 3 drain flow rate before replacing RO membrane Ensure drain line is not kinked or plugged Replace if needed RO membrane fouls high feed water hardness TDS Install RO add on head and cartridge Contact Dealer Install a HFRO 33 Recovery Kit Install water softener upstream RO membrane fouls high particle load in incoming water Install prefilter ...

Page 18: ... Contact Dealer 85 9274 Shroud Contact Dealer 89 3220101 Pump Head Contact Dealer 89 2302 Pump Motor Contact Dealer 5613529 HF90 CL RO Pre Filter 5626903 HFRO 500 Cartridge 5626904 HFRO 700 Cartridge 50 93201 HFRO 33 Recovery Kit 6232631 TDS Monitor 24 500101 Flow Switch 25 15501 Pressure Switch 40 60 psi 25 15500 Pressure Switch 50 70 psi 60 103601 Inlet Solenoid Contact Dealer 6217402 Bypass Plu...

Page 19: ...19 Notes ...

Page 20: ...f 1 year from the date of purchase The filter cartridge or membrane is warranted to be free from defects in material and manufacture for one 1 year No warranty is given as to the service life of any filter cartridge or membrane as it will vary with local water conditions and water consumption 3M MAKES NO OTHER WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WAR...

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