3M DBI SALA 7234011 Installation Instructions Manual Download Page 1

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Installation Instruction Manual

5908260 Rev. A

8mm Permanent

Horizontal Lifeline

Fall Arrest/Fall Restraint System

Summary of Contents for DBI SALA 7234011

Page 1: ... 3M 2018 Installation Instruction Manual 5908260 Rev A 8mm Permanent Horizontal Lifeline Fall Arrest Fall Restraint System 1 1 B C F F G A E C D B 2 B D C F G A E C D B 3 B C F G C D B A ...

Page 2: ...2 2 1 2 3 4 1 2 10 ft 3 0 m H A 5 6 A B C D E F G A B C ...

Page 3: ...tely removed from service and all components must be inspected by a Competent Person prior to being used again Ensure system is appropriate for the number of simultaneous users Work as closely to the horizontal lifeline as possible to prevent swing fall and limit fall clearance requirements Refer to connecting device User Instructions for more information Ensure that fall protection systems subsys...

Page 4: ...on Material Minimum Breaking Strength kN lb A 7240211 8mm 7x7 Stainless Steel Cable 316 Stainless Steel 38 7 8 700 7240212 8mm 1x19 Stainless Steel Cable 316 Stainless Steel 47 10 600 7234012 Hex Joiner 316 Stainless Steel 38 8 540 7241432 End Stopper Black Urethane Metal Insert END ANCHOR BRACKET SPECIFICATIONS Figure 1 Part Number Description Material Minimum Breaking Strength B 7240122 Straight...

Page 5: ...ing clothing tools etc per Traveler 7241421 Overhead Traveler Stainless Steel 22 2 5 000 1 Person up to 140 kg 310 lbs including clothing tools etc per Traveler SYSTEM SPECIFICATIONS Anchorage Structure supporting the 8mm Permanent Horizontal Lifeline System must be analyzed and verified by the Certified Installer1 for the resulting loads based on the system configuration energy absorbing componen...

Page 6: ...tive locking of an SRL Situations which do not allow for an unobstructed fall path should be avoided Working in confined or cramped spaces may not allow the body to reach sufficient speed to cause the SRL to lock if a fall occurs Working on slowly shifting material such as sand or grain may not allow enough speed buildup to cause the SRL to lock Hazards Use of this equipment in areas with environm...

Page 7: ...ler Inspection Schedule Type of Use Application Examples Conditions of Use Periodic Examination Certification Frequency Infrequent to Light Use Residential and Commercial buildings where the system is mounted directly to structural steel or masonry Good Conditions Indoors or Protected Non Coastal Outdoor Use Clean Environments At least Annually Commercial Construction Manufacturing Facility Oil an...

Page 8: ...lf locking snap hooks and carabiners are required 2 7 MAKING CONNECTIONS Snap hooks and carabiners used with this equipment must be self locking Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked 3M connectors snap hooks and carabiners are designed to be used only as specified in each produc...

Page 9: ... installed by the User prior to use of the system 5 At the far end of the system connect the planned Energy Absorber and Pass Through End Connector to the End Anchor Bracket thread the Cable Lifeline through the Pass Through End Connector tension the Cable Lifeline and then swage the Pass Through End Connector onto the cable with a Hex Swager 6 Inspect all system swages 7 Complete and Install the ...

Page 10: ...2 Secure the End Anchor Bracket to structure as recommended in the fastener manufacturer s documentation 3 Torque fastener to manufacturer s specification or recommended 50 Nm 37 ft lbf 3 3 CORNER BRACKETS Minimum Grade A4 70 M12 or 1 2 in Fasteners should be used to mount Corner Bracket to structure at a recommended torque of 50 Nm 44 ft lbf Mounting must support bracket load of 38 kN 8 550 lbf i...

Page 11: ...ing Torque the larger M12 fasteners to 50 Nm 37 ft lbf Torque the smaller M8 fasteners to 15 Nm 11 ft lbf 2 Mark and drill mounting holes to the depth and diameter specified in the fastener manufacturer s documentation 3 Secure the Corner Bracket to structure as recommended in the fastener manufacturer s documentation 4 Torque fasteners to manufacturer s specification or recommended 50 Nm 37 ft lb...

Page 12: ...swage cable ends together with a Hex Joiner See Swaging 3 At the entrance point swage the required End Connector onto the cable end See Swaging 4 Secure the Lifeline to the End Anchor Bracket with the End Connector and Energy Absorber if required See End Connectors and Energy Absorbers 5 At the far end of the HLL connect the specified Energy Absorber and End Connector to the End Anchor Bracket See...

Page 13: ...rhead 1 Press in the Locking Pin Buttons on each side of the Traveler and rotate the Bottom Portion down to open the Traveler 2 Hang the Top Portion of the Traveler over the Lifeline Cable with the slot in the Traveler facing the Cable Tubes on any Intermediate Brackets and Corner Brackets 3 Close the Bottom Portion around the cable The Locking Pin Buttons will snap out to their locked position 1 ...

Page 14: ...rough Hex Swage Stud Hex Swage Toggle with Shoulder 7234011 7241430 7234246 Energy Absorbers Energy Absorber Dampener Tension Indicator System Tension kN lbf Peak Arrest Force kN lbf 7241422 0 8 180 11 2 500 7241424 0 8 180 19 4 270 7241425 5 1 125 19 4 270 7241426 0 8 180 19 4 270 7241427 5 1 125 19 4 270 7241428 5 1 125 7241429 0 8 180 1 Fully insert the end of the Cable Lifeline in the Swage Te...

Page 15: ...Specifications for Drill Driver and Impact Driver requirements Procedures for tensioning the 8mm Permanent Horizontal Lifeline are as follows Dropped Object Protection The Tensioning Tool is equipped with a 3M Fall Protection for Tools Bungee Tether The D Ring on the Tether must be connected to a separate Anchorage Connection Point NOT ON the users person A C C B C B A C 1 Position the Tensioning ...

Page 16: ... Hex Swage Stud remove the Tensioning Tool and then swage the Swage Terminal five more times see Swaging C Trim excess cable extending outside of the Pass Through Hex Swage Stud 3 8 SWAGING Use only 3M supplied 8 mm 7x7 or 1x9 Stainless Steel Cable as the Cable Lifeline in 8mm Permanent Horizontal Lifeline Systems see Table 1 Cable Lifeline Specifications Swage the required End Connector onto each...

Page 17: ...l once on the connector end of the barrel A If present on the cable remove the Tensioning Tool B 1 2 3 4 5 6 B 1 2 3 4 5 6 3 Swage the barrel of the Swage Terminal five more times progressing toward the lip or chamfer at the end of the Swage Terminal B Each succesive bite should be gapped as specified in the Hex Swaging Table with the last bite finishing just short of the shoulder on the Swage Ter...

Page 18: ...tem from service and contact the 3M Certified Installer for inspection and service Do not attempt to repair the system Only 3M or parties authorized in writing by 3M may make repairs to this equipment 4 4 PRODUCT LIFE The functional life of the 8mm HLL system is determined by work conditions and maintenance As long as the product passes inspection criteria it may remain in service 5 0 MAINTENANCE ...

Page 19: ...e Rope Figure 2 Visually inspect the HLL Wire Rope for cuts kinks A broken wires B bird caging C welding splatter D corrosion chemical contact areas or severely abraded areas Wire Rope must be replaced by the Certified Installer if there are six or more randomly distributed broken wires in one lay or three or more broken wires in one strand in one lay A lay of wire rope is the length of wire rope ...

Page 20: ... 44 0 1527 591 000 informationfallprotection mmm com France Le Broc Center Z I 1re Avenue BP15 06511 Carros Le Broc Cedex France Phone 33 04 97 10 00 10 Fax 33 04 93 08 79 70 informationfallprotection mmm com Australia New Zealand 95 Derby Street Silverwater Sydney NSW 2128 Australia Phone 61 2 8753 7600 Toll Free 1800 245 002 AUS Toll Free 0800 212 505 NZ Fax 61 2 8753 7603 anzfallprotectionsales...

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