3M 3M-Matic a20 Instructions And Parts List Download Page 2 | Manualshive

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3M 3M-Matic a20 Instructions And Parts List Download Page 2

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the

3M-Matic

TM

a20

Adjustable case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition April 2011

Copyright 3M 2011
All rights reserved

The manufacturer reserves the right to change
the product at any time without notice.

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Summary of Contents for 3M-Matic a20

Page 1: ...re Important Safety Information Spare Parts 3M Matic BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately or...

Page 2: ...tenance troubleshooting repair work and servicing plus parts list of the 3M MaticTM a20 Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edit...

Page 3: ...y with Scotch tapes If technical assistance or replacement parts are needed call or fax the appropriate number Included with each machine is an Instructions and Parts List manual Technical Assistance...

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Page 5: ...ormation 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards...

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Page 7: ...pletion 19 7 8 Preliminary Electric Inspection 19 7 9 Main Power Machine Connection and Inspection 19 7 10 Inspection of Phases 19 8 Theory of Operation 8 1 Working Cycle Description 20 8 2 Running Mo...

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Page 9: ...chine Cleaning 28 13 7 Cutter Blade Cleaning 28 13 8 Lubrication 28 13 9 Lubrication Products 28 13 10 Drive Pulley Ring and Drive Belt Replacement 29 13 11 Box Drive Belt Tension 30 13 12 Maintenance...

Page 10: ...l MN 55144 1000 Drw drawing Ex for example Figure exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine oper...

Page 11: ...ing Heads is designed to apply a C clip of Scotch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The a20 is manually adjustable to a wide rang...

Page 12: ...ned and manufactured in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transp...

Page 13: ...2 GENERAL INFORMATION 3 2 1 Data Identifying Manufacturer and Machine 2011 April a20 NA 4000563 INTERTEK For Industrial Use Only...

Page 14: ...efective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the pa...

Page 15: ...designed and manufactured in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and t...

Page 16: ...d vehicle traffic WARNING To reduce the risk associated with pinch entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servici...

Page 17: ...e Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing and jewelry awa...

Page 18: ...er Do not modify the machine or any part of it The manufacturer will not be responsible for any modifications Clean the machine using only dry cloths or light detergents Do not use solvents petrols et...

Page 19: ...ment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skil...

Page 20: ...efer to Manual 2 for taping head components Figure 3 9 a20 Case Sealer Components Left Front View a20 NA 3 12 Component Locations Emergency Stop Switch Upper Taping Head Height Adjustment Handle Drive...

Page 21: ...137 1330 8 2 Figure 3 9 Replacement Labels 3M Part Numbers Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 Pinch Point Hands can be injured Keep hands away from r...

Page 22: ...IMPORTANT SAFEGUARD 4 5 Tape Width 36mm 1 1 2 inches minimum to 48mm 2 inches maximum 4 4 Tape Scotch pressure sensitive film box sealing tapes 4 3 Operating Conditions Use in dry relatively clean env...

Page 23: ...hes in width may require more frequent belt replacement because of limited contact area 90mm 3 5 inches height with heads adjusted to apply 50mm 2 inches tape leg lengths See Removing Taping Heads Pro...

Page 24: ...must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine a20...

Page 25: ...nsportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuri...

Page 26: ...igure 6 4 6 2 Disposal of Packaging Materials The a20 package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating...

Page 27: ...es B 0 7m 27 6 inches Minimum height 2 7m 106 3 inches 7 3 Tool Kit Supplied with the Machine 7 4 Machine Positioning Bed Height 7 INSTALLATION Figure 7 1 2011 April a20 NA To reduce the risk associat...

Page 28: ...e drum bracket assembly may be pivoted to provide tape roll clearance if necessary To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under oran...

Page 29: ...ade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING 7 9 Machine Connection to the Mains Push the LATCHING EMERGENCY STOP BU...

Page 30: ...ly one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main rotary switch start switch ON Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF the...

Page 31: ...LS 21 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 Start Stop Rotary Switch 9 4 Latching Emergency Stop Button Figure 9 3 Figure 9 4 2011 April Figure 9 2 Figure 9 1 a20 NA E Stop...

Page 32: ...rdous voltage Position electrical cord away from foot and vehicle traffic WARNING Stop 10 3 Electric System Circuit Breaker The electric system is protected by a ground wire whose continuity has been...

Page 33: ...3 11 4 Changing the Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Remo...

Page 34: ...bed Important If drive belts are allowed to slip on box excessive belt wear will occur Figure 11 6 Figure 11 7 Refer to Figure 11 7 and adjust belt tension as follows for belt replacement and tension...

Page 35: ...fety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP OFF main rotary switch Operator Qualifications 1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjust...

Page 36: ...not match tape head leg length setting Dry compression rollers Dry column bearings Defective column bearings Upper head assembly down too far Worn belt Improper setup causing boxes to jam Check machi...

Page 37: ...l panel During the maintenance operation only the operator responsible for this duty must work on the machine At the end of every maintenance operation check the safety devices 13 MAINTENANCE AND REPA...

Page 38: ...ee a perfect cut of the tape Lubricate the felt pad on the blade guard without saturating it 13 8 Lubrication Most of the machine bearings including the drive motor are permanently lubricated and seal...

Page 39: ...belts are unevenly worn Replacing Drive Belts 1 Using a 17mm open end wrench loosen but do not remove the lock nut as shown in Figure 13 4 2 Using a 6mm hex wrench loosen tension screw until all belt...

Page 40: ...end are adjusted in or out to provide proper belt tension Each belt is adjusted separately Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3 5kg 7 lbs a...

Page 41: ...___________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ _______...

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Page 43: ...5 1 Statement of Conformity See Section 1 1 15 2 Emission of Hazardous Substances Nothing to report 15 3 List of Safety Features List of components assemblies with safety functions LATCHING EMERGENCY...

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Page 45: ...35 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 1 Phase 2011 April a20 NA...

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Page 47: ...e parts be ordered and kept on hand a20 Qty 3M Part Number Description 2 78 8070 1531 4 Belt Drive with Pin 16 TECHNICAL DOCUMENTATION AND INFORMATION continued 2011 April a20 NA Replacement Parts Ord...

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Page 49: ...es to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that i...

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Page 51: ...41 2011 April a20 NA a20 Figure 10670 Figure 10673 Figure 10674 optional Figure 10677 Figure 10671 Figure 10676 Figure 10669 Figure 10672 Frame Assemblies...

Page 52: ...2011 April a20 NA Figure 10673 17 19 17 19 17 20 17 18 17 18 17 11 17 12 17 14 17 16 17 16 17 12 17 12 17 15 17 15 17 17 17 13 17 9 9 9 8 7 8 2 3 1 4 5 6 17 21 8 Figure 10669 a20 Adjustable Case Seal...

Page 53: ...8 26 1000 0010 3 Washer Flat M6 10669 9 78 8010 7210 5 Screw Special M6 10669 10 78 8137 0637 7 Plate Housing 10669 11 78 8137 0638 5 Cover Housing 10669 12 78 8005 5741 1 Washer Flat M5 10669 13 26 1...

Page 54: ...44 2011 April a20 NA 17 9 17 10 17 4 17 5 17 5 17 17 17 17 17 16 17 3 6 17 4 6 11 2 1 11 2 1 14 8 7 15 8 7 13 12 13 12 17 9 17 10 1 12 13 1 13 12 Figure 10670 a20 Adjustable Case Sealer...

Page 55: ...10670 6 78 8137 0646 8 Spacer 10670 7 78 8017 9074 8 Washer Nylon 15 mm 10670 8 26 1004 5510 9 Washer Plain M10 10670 9 26 1000 0010 3 Washer Flat M6 10670 10 78 8091 0418 1 Nut Self Locking M6 10670...

Page 56: ...46 2011 April a20 NA 17 18 11 10 17 4 9 7 3 8 2 5 13 9 9 12 1 10 17 11 10 17 14 17 6 17 15 19 8 22 19 8 22 20 21 16 Figure 10671 a20 Adjustable Case Sealer...

Page 57: ...8 8005 5741 1 Washer Flat M5 10671 9 78 8129 6469 6 Nut Special M20 10671 10 78 8137 0607 0 Grip Cord Skintop St 20 10671 11 78 8060 8053 3 Wire 10671 12 78 8028 7909 4 Power Cord U S A 10671 13 78 81...

Page 58: ...48 2011 April a20 NA 13 14 17 16 3 14 18 17 6 17 7 17 8 17 9 17 11 17 12 17 13 10 2 5 4 1 24 21 20 15 17 22 23 18 26 19 21 20 Figure 10672 a20 Adjustable Case Sealer...

Page 59: ...M4 x 25 10672 11 78 8060 8125 9 Bushing 10672 12 78 8129 6141 1 Screw Leading 10672 13 78 8129 6124 7 Screw Cup Hd M8 x 16 10672 14 78 8137 0617 9 Plate Column 10672 15 78 8129 6143 7 Bushing 10672 1...

Page 60: ...50 2011 April a20 NA 9 13 2 11 12 10 11 7 5 6 7 3 8 4 1 Figure 10673 a20 Adjustable Case Sealer...

Page 61: ...Upper with Insert 10673 4 78 8137 0628 6 Plate Lock 10673 5 78 8137 0625 2 Plate 10673 6 78 8052 6659 6 Grommet 10673 7 78 8094 6145 8 Screw Phillips M5 x 12 10673 8 78 8137 0803 5 Plug 17 10673 9 78...

Page 62: ...52 2011 April a20 NA 6 9 10 14 7 7 6 10 9 15 11 5 12 14 8 8 14 3 1 2 13 12 15 4 11 Figure 10674 a20 Adjustable Case Sealer...

Page 63: ...10674 5 78 8137 0612 0 Support Roller R H 10674 6 78 8054 8648 3 Roller Pressure 10674 7 78 8055 0622 3 Bushing 10674 8 78 8137 0799 5 Screw M8 x 35 10674 9 26 1004 5507 5 Washer M8 10674 10 26 1003 6...

Page 64: ...54 17 17 30 32 4 4 4 17 18 17 5 3 21 17 17 4 4 11 12 13 29 23 22 1 6 27 26 33 25 24 Figure 10676 2 2 31 15 14 16 28 8 9 7 10 20 19 2011 April a20 NA Figure 10676 1 a20 Adjustable Case Sealer...

Page 65: ...978 4 Pulley with Bearing 10676 15 78 8076 4531 8 Shaft Timing Pulley 10676 16 78 8016 5855 6 E Ring 10676 17 78 8005 5741 1 Washer Flat M5 10676 18 78 8032 0382 3 Screw Special M5 10676 19 78 8010 71...

Page 66: ...56 43 41 42 40 37 42 39 38 41 36 35 34 35 36 2011 April a20 NA Figure 10676 2 a20 Adjustable Case Sealer...

Page 67: ...60 8416 2 Nut Special M20 x 1 10676 37 78 8076 4581 3 Shaft Gear Box 10676 38 78 8054 8984 2 Bushing 10676 39 78 8054 8986 7 Sprocket 3 8 Pitch 28 Teeth 10676 40 78 8057 5811 3 Key 6 x 6 x 20 mm 10676...

Page 68: ...58 2011 April a20 NA Detail Part 7 19 12 3 9 3 8 7 4 8 1 2 10 9 6 5 22 21 20 15 13 11 14 16 17 18 Figure 10677 Detail Part 7 a20 Adjustable Case Sealer...

Page 69: ...1531 4 Belt with Hook 10677 9 26 1003 7964 8 Screw M8 10677 10 78 8114 4633 1 Screw Hex Soc Hd M8 x 100 10677 11 78 8137 0663 3 Support Belt Tension 10677 12 78 8137 0664 1 Plate 10677 13 78 8137 0665...

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Page 71: ...al number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the...

Page 72: ......

Page 73: ...placement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are locate...

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Page 75: ...low Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity...

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Page 77: ...Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustmen...

Page 78: ...If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of...

Page 79: ...Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other...

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Page 81: ...it is possible please have the manual name part number and revision information and or model machine name machine type and serial number that are located on the identification plate For example Accug...

Page 82: ...em is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal...

Page 83: ...bel not shown Figure 1 1 Replacement Labels 3M Part Numbers 2 STD 2 Taping Head NA 2011 December Important In the event the following safety labels are damaged or destroyed they must be replaced to en...

Page 84: ...t 120mm 4 3 4 inches most 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 115mm 4 1 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to...

Page 85: ...ion 18mm 11 16 in Side View End View 76mm 3 in 50mm Tape Leg 76mm 3 in 95mm 3 3 4 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4...

Page 86: ...2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor...

Page 87: ...ead Components Threading Diagram Lower Head Left Side View Tape Drum Tape Supply Roll Tape Adhesive Side Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller One Way Tension...

Page 88: ...nd tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end...

Page 89: ...Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 4 Tape L...

Page 90: ...cement Upper and Lower Taping Heads Figure 4 1 1 Loosen but do not remove the blade screws A Remove and discard old blade 2 Mount the new blade B with the beveled side away from the blade holder Maint...

Page 91: ...environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can ca...

Page 92: ...er the tape width on the centerline of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25m...

Page 93: ...rd or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of app...

Page 94: ...it closer to the box top or bottom surface will increase the leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 to 2 Inches Figure 5 7 Note When changing tape leg length both upper and...

Page 95: ...ild up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the...

Page 96: ...ller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits...

Page 97: ...rt Number Description 1 78 8017 9173 8 Blade 65 mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8070 1273 3 Spring Lower Extension Black 1 78 8076 4726 4 Tool Tape Thre...

Page 98: ...umber and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to al...

Page 99: ...semblies AccuGlide 2 STD 2 Inch Figure 10387 Upper Figure 10389 Lower Figure 10391 Figure 10393 Figure 10395 Figure 10397 Upper Figure 10399 Lower Figure 10401 STD 2 Taping Head NA 2011 1RYHPEHU AccuG...

Page 100: ...aping Head NA 2011 1RYHPEHU 11 28 27 5 13 13 28 27 7 23 23 21 20 22 13 13 13 5 29 6 15 10 17 17 13 12 13 24 25 18 6 19 27 28 28 5 5 30 2 4 8 6 6 26 29 16 27 1 3 9 Figure 10397 Upper Head AccuGlide 2 S...

Page 101: ...Screw Hex Hd M6 x 12 10397 15 78 8100 1009 6 Washer Special 10397 16 78 8052 6565 5 Roller Top Tension 10397 17 26 1004 5510 9 Washer Plain M10 10397 18 78 8052 6567 1 Spring Compression 10397 19 78...

Page 102: ...24 STD 2 Taping Head NA 2011 1RYHPEHU 2 1 5 4 6 15 14 12 13 12 11 10 4 7 9 16 8 9 15 3 8 16 Figure 10393 Upper and Lower Heads AccuGlide 2 STD 2 Inch...

Page 103: ...7 Roller Wrap 10393 7 78 8052 6580 4 Spacer 10393 8 78 8017 9082 1 Bearing Special 30 mm 10393 9 78 8017 9106 8 Screw Bearing Shoulder 10393 10 78 8052 6575 4 Shaft Roller 10393 11 78 8017 9074 8 Wash...

Page 104: ...26 STD 2 Taping Head NA 2011 1RYHPEHU Figure 10387 Upper Head 9 9 9 1 9 4 5 3 8 7 9 9 2 9 10 11 AccuGlide 2 STD 2 Inch...

Page 105: ...embly 10387 3 78 8052 6575 4 Shaft Roller 10387 5 78 8137 1398 5 Roller Buffing Assembly 10387 7 78 8070 1220 4 Spacer Spring 10387 8 78 8017 9109 2 Shaft 10 x 90 mm 10387 9 26 1003 5829 5 Screw Hex H...

Page 106: ...28 Figure 10395 Upper and Lower Heads STD 2 Taping Head NA 2011 1RYHPEHU 2 6 6 3 1 4 5 3 5 4 AccuGlide 2 STD 2 Inch...

Page 107: ...1389 7 Link Arm Bushing Assembly 10395 3 78 8070 1271 7 Shaft Pivot 10395 4 78 8017 9082 1 Bearing Special 30 mm 10395 5 78 8017 9106 8 Screw Bearing Shoulder 10395 6 26 1003 5829 5 Screw Hex Hd M6 x...

Page 108: ...30 Figure 10391 Upper and Lower Heads STD 2 Taping Head NA 2011 1RYHPEHU 1 2 9 20 10 14 11 15 7 17 4 3 5 18 19 13 14 16 7 13 10 8 11 9 12 12 AccuGlide 2 STD 2 Inch...

Page 109: ...c Dr M4 x 10 10391 8 78 8017 9135 7 Shaft Spacer 10391 9 78 8052 6600 0 Spacer 10391 10 78 8070 1269 1 Bumper 10391 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10391 12 78 8052 6602 6 Spring Cutter...

Page 110: ...32 Figure 10401 Upper and Lower Heads 2 STD 2 Taping Head NA 2011 1RYHPEHU 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 AccuGlide 2 STD 2 Inch...

Page 111: ...8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017...

Page 112: ...34 Figure 10399 Lower Head 2 STD 2 Taping Head NA 2011 1RYHPEHU AccuGlide 2 STD 2 Inch...

Page 113: ...rew Hex Hd M6 x 12 10399 15 78 8100 1009 6 Washer Special 10399 16 78 8052 6606 7 Roller Tension Bottom 10399 17 26 1004 5510 9 Washer Plain M10 10399 18 78 8052 6567 1 Spring Compression 10399 19 78...

Page 114: ...36 Figure 10389 Lower Head STD 2 Taping Head NA 2011 1RYHPEHU 9 11 7 2 3 8 5 4 1 9 9 10 9 9 9 AccuGlide 2 STD 2 Inch...

Page 115: ...mbly 2 10389 3 78 8052 6575 4 Shaft Roller 10389 5 78 8137 1398 5 Roller Buffing Assembly 10389 7 78 8070 1220 4 Spacer Spring 10389 8 78 8017 9109 2 Shaft 10 x 90 mm 10389 9 26 1003 5829 5 Screw Hex...

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