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3M 3M-Matic 800r3 Instructions And Parts List Download Page 70

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Safety and Information Labels

800r3 Random Case Sealer

Summary of Contents for 3M-Matic 800r3

Page 1: ...d on page 35 These parts are expected to wear through normal use and should be kept on hand to minimize production delays Important Safeguards Read Safety Labels pages 3 6 and also operating Warnings...

Page 2: ...de machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assist...

Page 3: ...umber listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part descriptio...

Page 4: ...Handling 10 Machine Set Up 10 12 Packaging and Separate Parts 10 Outboard Tape Roll Mounting 11 Tape Leg Length 11 Box Size Capacity of Case Sealer 11 Pneumatic Connection 12 Electrical Connection an...

Page 5: ...Troubleshooting 27 28 OperatingSequence 29 ElectricalDiagram 30 31 PneumaticDiagram 32 33 PartsandServiceInformation 35 Options Accessories 36 Replacement Parts Illustrations and Parts Lists Yellow S...

Page 6: ...Scotch TM brand pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The case sealer automatically adjusts to a wide range of box sizes see Specifi...

Page 7: ...part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period un...

Page 8: ...arning Label Figure 1 1 Knife Warning Label Figure 1 2 Electrical Warning Label The two Warning Keep Away From Moving Belts labels shown in Figure 1 3 are located on each side of the top surface of th...

Page 9: ...ve regulator and reminds operator of correct air pressure to use The On Off label reminds operators of the location of the pneumatic On Off valve Figure 1 6 Safety Instructions Label The Safety Instru...

Page 10: ...e 1 8 Raise Latch Upper Assembly Label Figure 1 9 Force Adjustment Label The Force Adjustment label shown in Figure 1 9 is attached to the left side of the machine frame at the infeed end The label pr...

Page 11: ...assembly Never operate taping heads with knife guard removed Before working with the taping heads or loading threading tape refer to Figures 3 1 and 3 2 in Section II to identify the knife location Ke...

Page 12: ...mm 2 75 in 25 in Tape Application Leg Length Optional See Special Set Up Procedure page 24 50 mm 6 mm 2 00 in 25 in 8 Box Board Style regular slotted containers RSC 125 to 275 P S I bursting test sin...

Page 13: ...s A Box Weight filled 5 lbs 65 lbs 2 3 kg 29 5 kg Contents must support flaps B Box Size Minimum Maximum Length 205mm 8 0 inch Unlimited Width 133mm 5 25 inch 508mm 20 0 inch Height 127mm 5 0 inch 620...

Page 14: ...ated approximate 11 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or grav...

Page 15: ...machine bed on each side of machine Remove and discard cable ties and foam blocks 5 Ensure that the tape drum bracket assembly located on the lower taping head is mounted straight down as shown in Fig...

Page 16: ...xes also increases minimum box size to 232 mm 9 12 in OUTBOARD TAPE ROLL MOUNTING Lower Taping Head Alternate Position Remove the tape drum bracket assembly spacer and fasteners from the lower taping...

Page 17: ...ote Machines outside the U S may be equipped with 220 240 Volt 50 Hz systems or other electrical requirements compatible with local practice INITIAL START UP OF CASE SEALER After completing the Instal...

Page 18: ...6 and Warnings on page 17 as well as all of the Operation instructions Refer to Figure 3 1 and 3 2 to acquaint yourself with the various components and controls of the case sealer Also see Figures 3...

Page 19: ...tered Box flaps not of equal length Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive asse...

Page 20: ...lts convey the box through the machine When switch is actuated by hand the upper frame rises to its maximum height Released the upper frame descends to its rest position WARNING The E Stop switch or d...

Page 21: ...wn force on boxes For boxes which are fully packed with products that support the top flaps the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame...

Page 22: ...ORNER OF THE BOX 8 Both the upper and lower taping heads utilize extremely sharp knife blades The blades are located under the orange blade guard which has the WARNING SHARP KNIFE label Before loading...

Page 23: ...est position 5 Turn air and electrical supplies Off when machine is not in use 6 Reload and thread tape as necessary 7 Be sure machine is cleaned and lubricated according to recommendations in Mainten...

Page 24: ...re frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be wiped off with a damp cloth Lubrication Like most other equipment the case sealer must be prope...

Page 25: ...snap rings B and special washer C from front and rear arm assembly pivots Figure 4 2 8 Lift side drive assembly D up and off arm assembly pivots Figure 4 2 9 Remove and retain the four screws E washer...

Page 26: ...nd beyond edge of belt Note Before installing new drive belt check the belt inside surface for drive direction arrows and install belt accordingly If no arrows are shown the belt may be installed eith...

Page 27: ...lectrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set at 1 9 amps and requires no further maintenance If circuit is overloaded and circui...

Page 28: ...een the belt and the drive pulley on the discharge end of the taping head To adjust belts see Maintenance Drive Belts page 20 WARNING Use care when working near tape cut off blades on taping heads as...

Page 29: ...ith air on raise and latch upper assembly in full raised position Be sure electrical supply is disconnected 2 Place solid blocks 495 to 535 mm 19 5 to 21 0 in high under front and back of upper assemb...

Page 30: ...r assembly in full up position 7 Remove blocking unlatch and lower upper assembly Figure 5 2 Column Re Positioning 3 Actuate raising switch to release upper assembly latch Upper assembly will rest on...

Page 31: ...26 THIS PAGE IS BLANK...

Page 32: ...centered Box flaps not of equal length Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive...

Page 33: ...nect air supply and adjust regulator to read 5 bar 70 PSIG Clean or replace head raising valve Replace valve Clean or replace exhaust mufflers Clean or replace the head power valve Adjust the upper dr...

Page 34: ...29 800r3 Case Sealer Operating Sequence...

Page 35: ...ic Diagrams WARNING Electrical service procedures must be performed by a qualified electrical technician Turn off and disconnect electrical and pneumatics before servicing unit High voltage inside ele...

Page 36: ...ARNING Electrical service procedures must be performed by a qualified electrical technician Turn off and disconnect electrical and pneumatics before servicing unit High voltage inside electrical enclo...

Page 37: ...ure 6 2 Pneumatic Diagram Electrical Pneumatic Diagrams Continued WARNING Turn off and disconnect air and electrical supplies before servicing pneumatic components High pressure air can cause severe i...

Page 38: ...ure 6 2 Pneumatic Diagram Electrical Pneumatic Diagrams Continued WARNING Turn off and disconnect air and electrical supplies before servicing pneumatic components High pressure air can cause severe i...

Page 39: ...te These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used to keep the case sealer in production Parts Ordering Service Refer to the...

Page 40: ...Head 78 8095 4853 6 3 Inch Tape Edge Fold Attachment Lower Head 78 8069 3983 7 Caster Kit For additional information on the options accessories listed below contact your 3M Representative Options Acce...

Page 41: ...he parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard par...

Page 42: ...38 THIS PAGE IS BLANK...

Page 43: ...39 800r3 Random Case Sealer Frame Assemblies Fig 10531...

Page 44: ...40 800r3 Random Case Sealer Figure 4896...

Page 45: ...7163 6 Screw Hex Hd M5 x 10 4896 6 78 8005 5741 1 Washer Plain M5 4896 7 78 8010 7417 6 Nut Hex M5 4896 8 78 8076 4873 4 Plate Strap 4896 9 78 8076 4638 1 Union PG13 5 Sleeve 14 4896 10 78 8094 6445...

Page 46: ...42 800r3 Random Case Sealer Figure 4900...

Page 47: ...4 6464 3 Spacer 4900 12 78 8060 7807 3 Handle 4900 13 78 8076 4931 0 Drawbar Lock 4900 14 26 0001 5862 1 Screw Flat Hd Soc M5 x 12 4900 15 78 8076 4932 8 Lock Wing 4900 16 78 8094 6195 3 Cap 4900 17 7...

Page 48: ...44 800r3 Random Case Sealer Figure 5184 1 of 2...

Page 49: ...4 17 78 8094 6489 0 Snap Bushing SB 1250 15 5184 18 78 8076 4535 9 Bracket 5184 19 78 8076 4625 8 Screw Special M5 x 16 5184 20 78 8094 6393 4 Frame BTM R H 5184 21 78 8094 6394 2 Frame BTM L H 5184 2...

Page 50: ...46 800r3 Random Case Sealer Figure 5184 2 of 2...

Page 51: ...5 Screw Soc Hd M4 x 25 5184 53 78 8017 9018 5 Washer Plain SPEC M4 5184 54 78 8059 5607 1 Plate Threaded 5184 55 26 1003 5829 5 Screw Hex Hd M6 x 12 5184 56 26 1003 7948 1 Screw Soc Hd Hex Soc M5 x 1...

Page 52: ...48 800r3 Random Case Sealer Figure 5185...

Page 53: ...054 8617 8 Bearing Special 5185 17 78 8017 9106 8 Screw Bearing Shoulder 5185 18 78 8054 8589 9 Screw Special 5185 19 78 8054 8576 6 Spacer 5185 20 26 1000 0010 3 Washer Flat M6 5185 21 26 1003 6916 9...

Page 54: ...50 800r3 Random Case Sealer Figure 5186...

Page 55: ...2 6566 3 Washer Friction 5186 23 78 8016 5855 6 E Ring 10MM 5186 24 78 8094 6250 6 Shaft Roller 5186 25 78 8100 0770 4 Roller 5186 26 78 8094 6439 5 Frame R H 5186 27 78 8094 6440 3 Frame L H 5186 28...

Page 56: ...52 800r3 Random Case Sealer 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10531 21 25 15 14 13 12 20 6 20...

Page 57: ...78 8098 8828 8 Tape Drum 15031 10 78 8098 8830 4 Leaf Spring 15031 11 26 1002 5753 9 Screw Self Tapping 15031 12 78 8060 8172 1 Washer Friction 15031 13 78 8052 6271 0 Washer Tape Drum 15031 14 78 81...

Page 58: ...54 800r3 Random Case Sealer Figure 7005...

Page 59: ...nge M10 7005 17 78 8060 7518 6 Chain 3 8 Inch 60 Pitch Long 7005 18 78 8054 8777 0 Chain 3 8 Inch Pitch 41 Links Long 7005 19 78 8054 8787 9 Chain Link 7005 20 78 8054 8783 8 Washer Special 7005 21 78...

Page 60: ...56 800r3 Random Case Sealer Figure 7006 1 of 2...

Page 61: ...910 7 Spacer Hexagonal 7006 18 26 1003 5829 5 Screw Hex Hd M6 x 12 7006 19 26 1000 0010 3 Washer Flat M6 7006 20 78 8076 5439 3 Flange Assembly 7006 21 78 8091 0757 2 Extension Gearmotor 7006 22 78 80...

Page 62: ...58 800r3 Random Case Sealer Figure 7006 2 of 2...

Page 63: ...006 52 78 8052 6566 3 Washer Friction 7006 53 78 8054 8903 2 Block Belt 7006 54 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 7006 55 78 8054 8904 0 Screw Belt Adjustment 7006 56 78 8114 4879 0 Cover R...

Page 64: ...60 800r3 Random Case Sealer Figure 7007 1 of 2...

Page 65: ...6904 0 Valve OR Aerpress VCS8 7007 12 26 1003 7946 5 Screw Soc Hd M4 x 25 7007 13 26 1003 6914 4 Nut Plastic Insert M4 7007 14 26 1005 6910 7 Union Straight 7007 15 78 8060 8183 8 Union Rotating 7007...

Page 66: ...62 800r3 Random Case Sealer Figure 7007 2 of 2...

Page 67: ...B122618 7007 41 78 8114 4888 1 Distributor SCM PVL B121618 7007 42 78 8094 6456 9 Actuator SMC PVA H2491F 100 115V 50 50 HZ 7007 43 78 8094 6450 2 Connector SMC PVA P111 7007 44 78 8114 4889 9 Feeding...

Page 68: ...64 800r3 Random Case Sealer Figure 7008...

Page 69: ...lug 7008 16 78 8114 4821 2 Cable CAVO 4 x 20 AWG UL CSA 7008 17 78 8100 1038 5 Cable CAVO 3X20 AWG MT 5 7008 18 78 8094 6223 3 Cable CAVO SJTO 16 4 5M 7008 19 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x...

Page 70: ...66 Safety and Information Labels 800r3 Random Case Sealer...

Page 71: ...0 3 Label Air Supply 1 10 78 8070 1336 8 Label Warning Sharp Knife 2 11 78 8070 1629 6 Label Belt Tensioning 2 12 78 8098 8917 9 Label Latch Upper Head 1 13 78 8095 1141 9 Label Stop 1 14 78 8070 1332...

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Page 73: ...t Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in th...

Page 74: ......

Page 75: ...tance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that ar...

Page 76: ...THIS PAGE IS BLANK...

Page 77: ...n Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts o...

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Page 79: ...ading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments...

Page 80: ...after the expiration of the warranty period All notices required hereunder shall be given to 3M solely through the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided...

Page 81: ...he compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluin...

Page 82: ...2 THIS PAGE IS BLANK...

Page 83: ...t and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diag...

Page 84: ...d qualified personnel to operate and or service this equipment Toreducetheriskassociatedwithshear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before per...

Page 85: ...yed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers AccuGlide 3 Taping Head 3 2009 February 78 8070 1335 0 Figure 1 1 Replace...

Page 86: ...atic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual...

Page 87: ...7 Specifications Continued AccuGlide 3 Taping Head 3 2009 February 132mm 5 2 in Figure 2 1 Dimensional Drawing...

Page 88: ...inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor spe...

Page 89: ...ew Figure 3 2 Taping Head Components Threading Diagram Lower Head Left Side View Tape Drum Tape Supply Roll Tape Adhesive Side Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying...

Page 90: ...3 5 and tape threading label Position the tape supply roll so the adhe sive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to th...

Page 91: ...gure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown To reduce the risk...

Page 92: ...oil on the cutting edge of the blade to reduce adhesive build up Apply SAE 30 non detergent oil as needed Saturate felt oiler pad Should tape adhesive build up occur on blade carefully wipe clean wit...

Page 93: ...environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can ca...

Page 94: ...e box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench Note To set up 72mm tape drum for 48mm tape disas...

Page 95: ...ap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force...

Page 96: ...or bottom surface will increase the leading leg length Changing Tape leg Length from 70 to 50mm 2 3 4 to 2 inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adju...

Page 97: ...n the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends...

Page 98: ...ler is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits f...

Page 99: ...028 7899 7 Knife 89mm 3 5 Inch 2 10928 12 78 8052 6602 6 Spring Cutter 4 10931 22 78 8076 4500 3 Stud Mounting 1 10927 10 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In...

Page 100: ...and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow o...

Page 101: ...3 Taping Head 3 2009 February Taping Head Assemblies AccuGlide 3 Taping Heads 3 Inch Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10932 Upper Figure 10931 Lower...

Page 102: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 2 4 3 25 24 5 32 23 7 23 10 31 31 32 31 31 8 26 22 AccuGlide 3 Taping Head 3 2009 February Figure 10932 Upper Head...

Page 103: ...9 5 Screw Hex Hd M6 x 12 10932 15 78 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19...

Page 104: ...2 1 5 4 6 15 14 12 13 12 11 10 4 7 3 15 8 16 9 9 8 16 24 16 Figure 10929 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February...

Page 105: ...bly Knurled 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10...

Page 106: ...8 9 6 4 3 7 7 7 7 7 7 1 2 5 AccuGlide 3 Taping Head 3 2009 February Figure 10926 Upper Head...

Page 107: ...embly 10926 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052...

Page 108: ...28 Figure 10930 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February 6 1 5 4 9 9 4 5 3 8 7 6 6 7 6 6...

Page 109: ...H Assembly 10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78...

Page 110: ...10 9 11 16 12 5 15 2 13 11 9 10 4 14 15 8 14 13 16 18 17 7 7 3 30 Figure 10928 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February...

Page 111: ...05 4758 2 Screw Flat Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 2...

Page 112: ...32 AccuGlide 3 Taping Head 3 2009 February 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13 Figure 10402 Upper and Lower Heads 21 25 15 14 13 12 20 6 11 2 4 14 8 9 10 15 17...

Page 113: ...Tape Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Co...

Page 114: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 26 2 4 3 25 24 5 32 23 7 23 10 8 31 31 26 34 Figure 10931 Lower Head AccuGlide 3 Taping Head 3 2009 February...

Page 115: ...5 Screw Hex Hd M6 x 12 10931 15 78 8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 1...

Page 116: ...8 6 4 3 7 7 7 7 7 7 1 2 5 9 36 Figure 10927 Lower Head AccuGlide 3 Taping Head 3 2009 February...

Page 117: ...Assembly 10927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580...

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