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3M 3M-Matic 800a3, Instructions And Parts List

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This instruction manual covers safety aspects, 
handling and transport, storage, unpacking, 
preparation, installation, operation, adjustments, 
maintenance, troubleshooting, repair work and 
servicing plus parts list of the 

3M-Matic

TM

 800a3 

Adjustable case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition September 2011

Copyright 3M 2011
All rights reserved

The manufacturer reserves the right to change 
the product at any time without notice.

Summary of Contents for 3M-Matic 800a3

Page 1: ...ENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Instructions and Parts List...

Page 2: ...nance troubleshooting repair work and servicing plus parts list of the 3M Matic TM 800a3 Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition September 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice ...

Page 3: ...te number listed below Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 800a3 Type 40800 Serial Number 13282 Minimum bil...

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Page 5: ...actory with Scotch tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when or...

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Page 7: ...ormation 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locat...

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Page 9: ...Outboard Tape Roll Holder 19 7 9 Preliminary Electric Inspection 19 7 10 Main Power Machine Connection and Inspection 19 7 11 Phases Inspection 19 8 Theory of Operation 8 1 Working Cycle Description 20 8 2 Running Mode Definition 20 8 3 1 Normal Stop Procedure 20 8 3 2 Emergency Stop 20 9 Controls 9 1 Box Width Adjusting Knobs 21 9 2 Box Height Adjusting Crank 21 9 3 Start Stop Main Switch 21 9 4 ...

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Page 11: ...lade Cleaning 26 13 8 Drive Belt Replacement 27 28 13 9 Drive Pulley Ring 28 13 10 Drive Belt Tension 29 13 11 Special Set Up Procedures 29 35 13 11 1 Case Sealer Frame 29 13 11 2 Taping Heads 30 31 13 11 3 Drive Belt Assembly Height 31 13 11 4 Box Height Range Outer Column Repositioning 32 35 13 12 Maintenance Work Log 37 14 Additional Instructions 14 1 Machine Disposal Information 39 14 2 Fire e...

Page 12: ...l MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PU PU Foam Polyurethane Foam PVC Poly vinyl chloride W Width H Height L Length 800a3 NA 2011 September vi ...

Page 13: ...pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 800a3 is manually adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 800a3 NA 2011 September 3M MaticTM 800a3 Adjustable Case Sealer Type 40800 Note Shown above is the lower tape supply roll and bracket assembly in the alternate location ...

Page 14: ...ed and manufactured in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepara tion installation operation set up and adjustments technical and manufacturing specifications mainte nance troubleshooting repair work and servicing electric diagrams warr...

Page 15: ...3 2 1 Data Identifying Manufacturer and Machine 2 2 Data for Technical Assistance and Service 2011 September 800a3 NA 2 GENERAL INFORMATION ...

Page 16: ...sumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to ...

Page 17: ...connect air if the machine has a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage C...

Page 18: ...service this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk associated wit...

Page 19: ...rt assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away from moving belts and taping heads CAUTION To reduce the risk associated with fire and explosion hazards Do not operate this equipment in potential...

Page 20: ...ne or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 3 5 Number of Operators The operations described below h...

Page 21: ...equipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator...

Page 22: ... for taping head components Figure 3 8 800a3 Case Sealer Components Left Front View 800a3 NA 3 12 Component Locations Upper Taping Head Lower Taping Head Height Adjustment Handle Electrical On Off Switch Electrical Control Box Width Adjustment Crank Alternate Lower Tape Roll Mount Adjustable Side Drives Machine Bed Emergency Stop Button Top Flap Compression Rollers ...

Page 23: ...ed Figure 3 9 Replacement Labels 3M Part Numbers Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 78 8070 1336 8 2 78 8070 1629 6 78 8062 4266 1 78 8070 1329 3 STOP 78 8113 6912 9 2 78 8095 1628 8 78 8070 1336 8 78 8113 6717 2 78 8070 1366 5 78 8070 1629 6 78 8137 0886 0 UP DOWN ...

Page 24: ...nch minimum to 75mm 3 inch maximum 4 Tape Scotch pressure sensitive film box sealing tapes 3 Operating Conditions Use in dry relatively clean environments at 5o C to 50o C 40o F to 120o F with clean dry boxes Note Machine should not be washed or subjected to conditions causing moisture condensation on components To reduce the risk associated with fire and explosion hazards Do not operate this equi...

Page 25: ...0mm 4 75 inch 620mm 24 5 inch Minimum box height can be reduced to 110mm 4 1 4 inches by removing machine compression rollers OR Minimum box height can be reduced to 90mm 3 1 2 inches by removing machine compression rollers and also adjusting taping heads to apply 48mm 2 inch tape legs See Special Set Up Procedure Maximum box height can be increased to7 25mm 28 1 2 inches by relocating machine out...

Page 26: ...ounds uncrated 11 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 12 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors i...

Page 27: ...nsportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpack...

Page 28: ...terials The 800a3 package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your coun...

Page 29: ...djustable Leg A tool kit containing some tools are supplied with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Supplied with the Machine 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment See Specifications 7 2 Space Requirements for Machi...

Page 30: ...ure 7 6 7 6 Assembly Completion 1 Crank Install the crank handle on the top of the left column as shown Figure 7 7A 2 Tape Drum Bracket Install the upper tape drum bracket on the top cross bar as shown Figure 7 7B 3 Stop Bracket Raise upper head assembly turn crank handle counterclockwise and install the two stop brackets provided in the parts bag Use lower set of holes as shown in Figure 7 7D The...

Page 31: ...ecif cations Push the LATCHING EMERGENCY STOP BUTTON The main switch is normally OFF Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations of your country One Way Tension Roller Tension Wrap Roller Knurled Roller Wrap Roller Applying Roller Threading Needle 1 2 3 4 Figure 7 8 Figure 7 9 7 8 Outboard Tape Roll Holder If you intend ...

Page 32: ...e The case sealer 800a3 has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch start switch ON I Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is OFF O the machine stops immediately at any point of the working cycle The same thing happens in case of electrical fail ure or when the machine is disconnected from the mains 8 3 2 Emergency...

Page 33: ...ROLS 21 2011 September 800a3 NA 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 Start Stop Button 9 4 Latching Emergency Stop Button Figure 9 3 Figure 9 2 Figure 9 1 E Stop Switch Figure 9 4 ...

Page 34: ...the machine frame just below the machine bed the circuit breaker has been pre set and requires no further maintenance Circuit Breaker Note The case sealer has a circuit breaker located in the electrical enclosure on the machine frame If circuit becomes overloaded and circuit breaker trips unplug the machine electrical cord and determine cause of overload After two minutes plug machine electrical c...

Page 35: ...through the full range of box widths Manually move box forward so front of box is aligned with top flap compression rollers 11 4 Changing the Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Removing Taping Heads Procedure Changing the Tape Leg Length 11 5 Run Boxes to Chec...

Page 36: ...ng out any cleaning or maintenance operation stop the machine by Pushing the OFF O switch on the main and disconnect the electric power Figure 12 3 12 8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP OFF O main switch Operator Qualifications 1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to b...

Page 37: ...arings Replace column bearings Reposition tape drum Check box specifications Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Worn belt Excess...

Page 38: ...f electrical power 4 Push the main switch STOP OFF O 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component wea...

Page 39: ...assemblies until belt is loose See Figure 13 5 5 Locate the belt lacing joint by turning the belt manually Remove the pin with pliers Remove and discard old belt Replacement See Steps 1 thru 8 Tension Adjustment See Steps 3 7 and 9 To reduce the risk associated with pinch entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or s...

Page 40: ...Steps 1 3 Figure 13 4 to reassemble the drive belt assembly Important Before installing new drive belt check the belt inside surface for drive direction arrows and install belt accordingly If no arrows are shown the belt may be installed either way To reduce the risk associated with pinch entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments...

Page 41: ...y off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING WARNING 13 MAINTENANCE AND REPAIRS continued Figure 13 7 Box Drive Belt Tension Adjustment Top View 13 11 Special Set Up Procedure The following changes to the case sealer will allow taping boxes 90mm 3 1 2 inches minimum height To reduce the risk associated with mechanical and elect...

Page 42: ...CHANISM SPRING Manual 2 ONE WAY TENSION ROLLER Manual 2 TAPE LEG LENGTH Leading Tape Leg Length Adjustment Manual 2 Changing Tape Leg Length from 70 to 48mm 2 3 4 to 2 inches Manual 2 Note Changing tape leg to 48mm 2 inches requires machine adjustment also See Special Set Up Procedure Changing Tape Leg Length Taping Head Adjustments To reduce the risk associated with sharp blade hazards Keep hands...

Page 43: ...nto the front and rear arm assembly pivots 5 Install the belt drive assembly D onto the pivots and secure with the cap washers B and screws A Note Both drive belt assemblies must be installed at the same operating height Figure 13 9 Drive Belt Assembly Disassembly Figure 13 10 Drive Belt Assembly Reassembly 2 Slide the head forward and lift straight up to remove it from the case sealer 3 Lift the ...

Page 44: ... shown in Figure 13 11B 3 Crank upper assembly up out of plastic nuts Lift upper assembly up and out of outer columns Be careful not to damage lead screws Figure 13 11C To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the ris...

Page 45: ...3 11 Upper Frame Removal 13 MAINTENANCE AND REPAIRS continued Lead Screw Outer Column Special Nut Plastic Nut Upper Assembly Plastic Column Cap Upper Assembly Plastic Column Cap Plastic Nut Outer Column Lead Screw Special Nut A C B 2011 September 800a3 NA ...

Page 46: ...h front and rear sprockets chain with chalk or paint to be sure sprockets chain when re assembled will be in same position as before disassembly Figure 13 13A and Figure 13 11B Do not rotate sprockets once chain is removed This would result in the right and left drive assemblies not being parallel Remove chain master link and remove chain Figure 13 13C Figure 13 13 Chain Removal Figure 13 12 Crank...

Page 47: ...cedure to reassemble machine Note When installing upper assembly back into machine removed in Step 3 slide upper assembly down into outer columns until lead screws contact plastic nuts and support upper assembly Then slowly turn height adjustment crank counterclockwise until two clicks are heard one at each plastic nut Now the upper assembly can be cranked down turn height adjustment crank clockwi...

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Page 51: ...s For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity Not Applicable 15 2 Emission of Hazardous Substances Nothing to report Figure 14 2 2011 September 800a...

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Page 53: ...41 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 2011 September 800a3 NA ...

Page 54: ...mber Description 2 78 8076 5452 6 Belt Drive W Hook 16 TECHNICAL DOCUMENTATION AND INFORMATION continued 2011 September 800a3 NA Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information Tool Kit A tool kit part number TBA is available as a stock item The kit contains the necessary open end and hex socket wrenche...

Page 55: ...chine 2 Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allo...

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Page 57: ...45 20 6HSWHPEHU 800a3 NA Frame Assemblies 800a3 Adjustable Case Sealer Figure 10514 Figure 5350 Figure 15231 Figure 5817 Figure 6166 Figure 6170 Figure 6171 Figure 3269 Figure 6172 ...

Page 58: ...46 20 6HSWHPEHU 800a3 NA 800a3 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10514 21 25 15 14 13 12 20 6 ...

Page 59: ... Tape Drum Sub Assembly 3 Inch Wide 10514 9 78 8098 8828 8 Tape Drum 10514 10 78 8098 8830 4 Leaf Spring 10514 11 26 1002 5753 9 Screw Self Tapping 10514 12 78 8060 8172 1 Washer Friction 10514 13 78 8052 6271 0 Washer Tape Drum 10514 14 78 8100 1048 4 Spring Core Holder 10514 15 78 8017 9077 1 Nut Self Locking M10 x 1 10514 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10514 17 78 8070 1215 4 Spacer Stu...

Page 60: ... 40 28 34 26 32 30 48 5 47 7 46 45 41 41 11 14 16 12 22 35 36 49 19 17 18 15 24 23 21 38 33 34 13 37 13 31 15 29 39 7 4 1 2 2 8 3 20 6 3 9 10 43 42 50 27 25 7 38 1 44 20 6HSWHPEHU 800a3 NA 800a3 Figure 3269 ...

Page 61: ...cer 3269 24 78 8054 8583 2 Bushing 3269 25 78 8060 8497 2 Bushing Lead Screw 3269 26 78 8059 5617 0 Set Screw M6 x 8 3269 27 78 8060 8498 0 Bushing Inner Column 3269 28 78 8060 8499 8 Sprocket 3 8 Inch Z 13 3269 29 26 1003 7946 5 Screw Soc Hd M4 x 25 3269 30 78 8076 4818 9 Chain 3 8 Inch Pitch 197 3269 31 78 8113 6803 0 Housing Chain W English Language Label 3269 32 78 8060 7878 4 Idler Screw 3269...

Page 62: ...50 2009 February 800a3 NA 50 2 20 6HSWHPEHU 800a3 NA 800a3 Figure 5350 1 2 ...

Page 63: ...ressure Roller 5350 5 78 8070 1560 3 Stud Roller Mounting 5350 6 26 1004 5510 9 Washer Friction M10 5350 7 78 8070 1561 1 Nut M10 5350 8 26 1004 5507 5 Washer M8 5350 9 26 1003 5841 0 Screw M8 x 16 5350 10 78 8017 9074 8 Washer Nylon 15 mm 5350 11 78 8070 1562 9 Tube Roller Support 5350 12 12 7991 1752 3 Washer Plain M14 5350 13 78 8070 1563 7 Screw M10 x 80 5350 14 78 8070 1549 6 Knob VTR B M10 5...

Page 64: ...52 20 6HSWHPEHU 800a3 NA 800a3 27 3 5 8 4 18 18 6 11 3 10 12 21 14 6 18 17 13 9 18 3 2 15 20 19 1 16 21 25 23 26 17 24 22 6 2 7 Figure 5817 ...

Page 65: ...er and Schuh KTA 3 25 5817 14 78 8094 6384 3 Clamp VGPE 4 6 5817 15 78 8076 4968 2 Terminal 5817 16 78 8028 7909 4 Power Cord U S A 5817 17 78 8100 1038 5 Cable 3 x 20 AWG 5 MT 5817 18 78 8060 8053 3 Wire 3 Pole 5 Meters Length 5817 19 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 5817 20 26 1000 0010 3 Washer Flat M6 5817 21 78 8076 5194 4 Box E Stop 5817 22 78 8094 6386 8 Switch On Off Sprecher and...

Page 66: ... 11 15 9 10 20 21 22 55 16 17 48 45 44 45 62 63 57 45 48 13 14 5 6 47 46 12 9 10 48 45 52 56 41 42 39 10 8 43 45 3 4 51 50 10 9 8 19 9 21 34 8 22 54 53 10 9 33 9 18 68 61 67 7 20 6HSWHPEHU 800a3 NA 800a3 Figure 15231 1 40 ...

Page 67: ...y 6164 18 78 8060 7886 7 Screw Hex Hd M6 x 16 Special 6164 19 78 8046 8135 7 Key 5 x 5 12 mm 6164 20 78 8137 0934 8 Sprocket 3 8 Z17 6164 21 78 8057 5834 5 Tab Washer 6164 22 78 8057 5835 2 Centering Washer 6164 23 78 8076 5440 1 Pulley Assembly Drive 6164 24 78 8076 5441 9 Roller Drive 6164 25 78 8052 6713 1 Ring Polyurethane 6164 26 78 8055 0669 4 Shaft Pulley Keyed 6164 27 78 8057 5739 6 Key M5...

Page 68: ...56 32 2 1 24 24 23 35 66 65 64 66 65 64 38 36 25 25 37 32 30 29 28 26 27 19 30 20 6HSWHPEHU 800a3 NA 800a3 Figure 15231 2 31 ...

Page 69: ... 8 Cover Chain Right 6164 54 78 8091 0765 5 Cover Chain Left 6164 55 78 8010 7165 1 Screw Flat Hd Soc M5 x 25 6164 56 78 8076 5452 6 Belt Box Drive 6164 57 78 8060 7631 7 Connector 3 8 Inch 6164 58 78 8076 5197 7 Sleeving 12 800 mm 6164 59 78 8060 7626 7 Connector PG 11 12 6164 60 78 8060 7877 6 Plug Housing Vertical 6164 61 78 8060 7875 0 Plug Male 6164 62 78 8060 8053 3 Wire 3 Pole 5 Meters Leng...

Page 70: ...58 800a3 20 6HSWHPEHU 800a3 NA 11 2 8 3 8 2 13 12 7 10 5 7 9 6 4 8 8 6 5 1 Figure 6166 ...

Page 71: ... 6166 4 78 8076 4636 5 Strap Wire 6166 5 78 8010 7163 6 Screw Hex Hd M5 x 10 6166 6 78 8005 5741 1 Washer Flat M5 6166 7 78 8010 7417 6 Nut Hex M5 6166 8 78 8060 7631 7 Connector 3 8 Inch 6166 9 78 8060 8154 9 Sleeving 0 90 MT 6166 10 78 8060 8029 3 Clamp 140 x 3 5 6166 11 78 8100 1219 1 Cover Housing 6166 12 78 8017 9018 5 Washer Plain M4 6166 13 78 8010 7157 8 Screw Hex Hd M4 x 10 ...

Page 72: ...60 2 22 2 16 33 46 45 33 46 45 44 24 48 47 47 7 39 40 41 28 34 43 42 14 13 15 38 36 32 7 9 30 32 35 31 11 9 29 7 37 33 12 9 32 A A 1 20 6HSWHPEHU 800a3 NA 800a3 Figure 6170 1 ...

Page 73: ...8 8052 6676 0 Clamp Outer 6170 12 78 8052 6677 8 Clamp Inner 6170 13 78 8060 7693 7 Roller 32 x 38 6170 14 78 8076 5384 1 Shaft Roller 6170 15 78 8076 5385 8 Spring 6170 16 78 8094 6100 3 Conveyor Assembly Front 6170 17 78 8076 5387 4 Conveyor Front 6170 18 78 8091 0780 4 Shaft Central Roller 6170 19 78 8091 0781 2 Shaft Side Roller 6170 20 26 1003 5828 7 Screw Hex Hd M6 x 10 6170 21 78 8076 5389 ...

Page 74: ...62 22 16 24 2 49 20 18 20 18 13 23 19 21 21 19 17 6 3 7 4 5 50 26 27 9 8 28 29 25 52 51 10 13 800a3 Figure 6170 2 20 6HSWHPEHU 800a3 NA OPTIONAL ...

Page 75: ...076 5396 5 Cover Side Front L H 6170 38 78 8100 1203 5 Cover Side Rear R H 6170 39 78 8113 6813 9 Cover Side Rear L H W English Language Label 6170 40 78 8076 4517 7 End Cap 22 x 1 6170 41 78 8060 7876 8 Cover Plug Lateral 6170 42 78 8028 8208 0 Screw 6P x 9 5 6170 43 78 8060 7873 5 Plug Female 6170 44 78 8060 8488 1 Screw Hex Hd M5 x 20 6170 45 78 8046 8217 3 Washer Special 6170 46 78 8005 5741 1...

Page 76: ...8 3 7 6 5 7 10 9 4 13 12 11 8 3 7 7 10 9 13 12 11 4 24 23 54 18 54 53 22 21 20 19 9 26 52 18 21 20 19 15 27 28 29 37 9 36 28 33 28 14 27 28 29 24 53 9 26 10 34 32 25 31 30 35 9 Figure 6171 1 800a3 20 6HSWHPEHU 800a3 NA Front ...

Page 77: ...rive Mount 6171 12 26 1003 5842 8 Screw Hex Hd M8 x 20 6171 13 78 8017 9318 9 Washer Plain 8 mm 6171 14 78 8076 5407 0 Screw R H 6171 15 78 8076 5408 8 Screw L H 6171 16 78 8076 5409 6 Screw Handle R H 6171 17 78 8076 5410 4 Screw Handle L H 6171 18 78 8076 5411 2 Spacer Screw 6171 19 78 8076 5412 0 Flange W Bearing 6171 20 78 8060 8010 3 Snap Ring 42 mm Shaft 6171 21 78 8076 5413 8 Spring 6171 22...

Page 78: ...1 2 40 1 54 54 18 53 24 23 26 19 20 21 22 9 26 34 25 20 19 17 16 52 18 21 29 28 27 53 24 6 32 31 30 49 50 35 28 33 27 28 28 29 11 42 44 45 8 3 7 9 10 43 41 7 4 13 12 11 8 3 7 10 7 4 40 9 13 12 800a3 Rear Figure 6171 2 20 6HSWHPEHU 800a3 NA ...

Page 79: ...6171 38 78 8070 1503 3 Roller Chain Tensioning 6171 39 78 8060 7878 4 Idler Screw 6171 40 78 8076 4807 2 Crank Assembly 6171 41 78 8076 5422 9 Crank 6171 42 78 8070 1509 0 Shaft Crank 6171 43 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 6171 44 78 8070 1510 8 Washer Nylon 7 x 15 x 1 6171 45 78 8070 1511 6 Bushing 6171 46 78 8005 5740 3 Washer Plain 4 mm 6171 47 78 8010 7157 8 Screw Hex Hd M4 x 10 6...

Page 80: ...68 20 6HSWHPEHU 800a3 NA 800a3 Adjustable Case Sealer Figure 6172 26 28 27 27 29 29 28 30 17 17 16 18 13 12 15 14 24 19 18 10 11 25 21 23 22 15 20 2 7 6 6 3 8 7 7 9 4 1 5 ...

Page 81: ...172 13 78 8070 1577 7 Slide Rear Left 6172 14 78 8076 5466 6 Spacer 6172 15 78 8076 5467 4 Spacer Head Support 6172 16 78 8076 5468 2 Stud Head Support 6172 17 78 8076 5469 0 Roller 32X55 6172 18 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 6172 19 78 8070 1555 3 Block Upper Head 6172 20 78 8060 7758 8 Fairlead 20 6172 21 78 8054 8955 2 Clamp Bracket 6172 22 26 1003 5820 4 Screw Hex Hd M5 x 12 6172...

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Page 83: ...fety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Industrial Adhesives and Tapes 3M Cent...

Page 84: ......

Page 85: ...n U S A 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 To Our Customers This is the 3M Matic AccuGlide Scotch equipment you ordered It has been set up and tested in the factory with Scotch tapes If technical assistance or replacement parts are needed call or fax the appropriate number listed below Included with each machine is an Instructions and Parts List ma...

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Page 87: ...below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade...

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Page 89: ...ape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg Length...

Page 90: ...e within five 5 business days after the expiration of the warranty period All notices required hereunder shall be given to 3M solely through the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace th...

Page 91: ...ard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Taping Heads have been designed and tested for use with Scotch pressure sensitive film box sealing tape...

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Page 93: ...t and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure or will be delivered separately as needed Keep t...

Page 94: ...re le risque associé aux dangers mécaniques et électriques Lisez comprenez et suivez toutes les consignes de sécurité d utilisation avant d utiliser ou entretenir la colleuse de carton Permettre uniquement au personnel correctement formé et qualifié d utiliser et entretenir cet équipement Pour réduire le risque associé aux pincements à l enchevêtrement et tension électrique dangereuse Couper l ali...

Page 95: ...destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers AccuGlide 3 3 NA 2012 January 78 8070 1335 0 Figure 1 1 Replacement Labels 3M Part Numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 96: ...t 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C ...

Page 97: ...7 AccuGlide 3 3 NA 7 Specifications continued 396 mm 15 19 32 in 278 mm 10 15 16 in 13 mm 1 2 in 58 mm 2 9 32 in 405 mm 405 mm 445 mm 17 1 2 in 18 mm 11 16 in 18 mm 11 16 in 130mm 5 1 8 2012 January ...

Page 98: ...0mm 2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping h...

Page 99: ...ly Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Orange Knif...

Page 100: ...o 3 5 and tape threading label Position the tape supply roll so the adhe sive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it betwee...

Page 101: ...ler Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING AccuGlide 3 3 NA 2012 January Figure 3 4 ...

Page 102: ...the cutting edge of tto reduce adhesive build up Apply SAE 30 non detergent oil as needed Saturate felt oiler pad oil Should tape adhesive build up occur on blade carefully wipe clean with an oily cloth Maintenance Note Check the blade position to insure proper clearance between blade and guard by slowly pivoting the blade guard back AccuGlide 3 3 NA 2012 January Figure 4 1 Blade Replacement Knife...

Page 103: ...f the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture...

Page 104: ...erefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench Note To set up 72mm tape drum for 48mm tape disassemble tape drum from bracket and install lock nut between tape drum and bracket as shown in inset Figure 5 3 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten...

Page 105: ...1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replaci...

Page 106: ...ox top or bottom surface will increase the leading leg length Changing Tape leg Length from 70 to 50mm 2 3 4 to 2 inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff knives under orange blade guards The blades are extremely s...

Page 107: ...between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the blade Make su...

Page 108: ...on roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Rethread the tape Move spring hook to next ti...

Page 109: ...tion 1 78 8028 7899 7 Knife 89mm 3 5 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under normal wear of the taping head Qty Part Number ...

Page 110: ...number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts orde...

Page 111: ...1 AccuGlide 3 3 NA 2012 January Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10932 Upper Figure 10931 Lower Figure 10402 Tape Head AccuGlide 3 3 inch AccuGlide 3 3 ...

Page 112: ...22 AccuGlide 3 3 NA 2012 January Figure 10932 Upper Head AccuGlide 3 3 ...

Page 113: ... 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19 78 8017 9077 1 Nut Self Locking M10 x 1 10932 20 78 8054 8799 4 Roller Wrap 10932 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10932 22 78 8076 4500 3 Stud Mounting not shown 10932 23 78 8076 5242 1 Stop Cut Off Frame 10932 2...

Page 114: ...24 14 15 15 16 16 Figure 10929 Upper and Lower Heads AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 115: ... 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10 x 85 W Hexagon 10929 11 78 8017 9074 8 Washer Nylon 15mm 10929 12 26 1004 5510 9 Washer Friction 10929 13 78 8052 6567 1 Spring Compression 10929 14 78 8137 1392 8 Assembly Applying Roller 10929 15 26 1003 5829...

Page 116: ...26 6 4 3 2 1 8 5 9 7 7 7 7 7 7 AccuGlide 3 3 NA 2012 January Figure 10926 Upper Head AccuGlide 3 3 ...

Page 117: ... 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052 6580 4 Spacer 10926 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10926 8 78 8137 3311 6 Spring Upper 100 fpm 10926 9 78 8070 1244 4 Holder Spring AccuGlide 3 3 ...

Page 118: ...28 Figure 10930 Upper and Lower Heads AccuGlide 3 3 NA 2012 January 1 6 7 7 3 8 5 5 4 4 9 9 6 AccuGlide 3 3 ...

Page 119: ...10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78 8137 3305 8 Spacer Applying Pivot 10930 8 78 8137 3313 2 Shaft Pivot Applying 10930 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk AccuGlide 3 3 ...

Page 120: ...30 3 2 4 8 11 12 10 10 11 13 13 14 15 14 15 17 18 16 16 9 9 7 7 5 Figure 10928 Upper and Lower Heads AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 121: ...crew Flat Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10928 12 78 8052 6602 6 Spring Cutter 10928 13 78 8017 9132 4 Pivot Cutter Lever 10928 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10928 15 78 8070 1216 2 Slide Extension 10928 16 26 1008 6574 5 Screw Flat Hd ...

Page 122: ...32 Figure 10402 Upper and Lower Heads AccuGlide 3 3 NA 2012 January 4 9 14 20 4 2 8 9 10 17 15 11 16 13 13 13 13 14 12 13 7 7 1 3 7 6 5 AccuGlide 3 3 ...

Page 123: ...e Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Core Holder 10402 11 78 8017 9077 1 Nut Self Locking M10 x 1 10402 12 78 8100 1050 0 Spacer Bracket 10402 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10402 14 78 8133 9641 9 Tape Drum Assembly 3 Inch Head 10402 ...

Page 124: ...34 26 8 2 4 8 13 32 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 31 31 23 23 5 Figure 10931 Lower Head AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 125: ...8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 19 78 8017 9077 1 Nut Self Locking M10 x 1 10931 20 78 8054 8799 4 Roller Wrap 10931 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10931 22 78 8076 4500 3 Stud Mounting not shown 10931 23 78 8076 5242 1 Stop Cut Off Frame 10931...

Page 126: ...36 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10927 Lower Head AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 127: ...0927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580 4 Spacer 10927 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10927 8 78 8137 3312 4 Spring Lower 100 fpm 10927 9 78 8070 1244 4 Holder Spring AccuGlide 3 3 ...

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