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1.0 APPLICATIONS

1.1 PURPOSE:

 Self-Retracting Devices (SRDs) are designed to be a component in a personal fall arrest system (PFAS). Figure 

1 illustrates SRDs covered by this instruction manual. They may be used in most situations where a combination of worker 

mobility and fall protection is required (i.e. inspection work, general construction, maintenance work, oil production, 

confined space work, etc.).

1.2 STANDARDS:

 Your SRD conforms to the national or regional standard(s) identified on the front cover of these 

instructions. Refer to the local, state, and federal (OSHA) requirements governing occupational safety for additional 

information regarding Personal Fall Protection.

1.3 TRAINING:

 This equipment is intended to be used by persons trained in its correct application and use. It is the responsibility of the 

user to assure they are familiar with these instructions and are trained in the correct care and use of this equipment. Users must also 

be aware of the operating characteristics, application limits, and the consequences of improper use.

1.4 LIMITATIONS:

 Always consider the following limitations when installing or using this equipment:

•  Capacity: 

 SRDs are for use by one person with a combined weight (clothing, tools, etc.) meeting the 

Capacity Range

 

specified in Table 1 for your standard(s). Make sure all of the components in your system are rated to a capacity 

appropriate to your application.

•  Anchorage:

 Anchorages selected for fall arrest systems shall have a strength capable of sustaining static loads 

applied in the directions permitted by the system of at least:

1.  5,000 lbs. (22.2 kN) for non-certified anchorages, or

2.  Two times the maximum arresting force for certified anchorages.
When more than one fall arrest system is attached to an anchorage, the strengths set forth in (1) and 

(2) above shall be multiplied by the number of systems attached to the anchorage.

 

;

From OSHA 1926.502 and 1910.140:

 Anchorages used for attachment of personal fall arrest systems shall be 

independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs. 

per user attached, or be designed, installed, and used as part of a complete personal fall arrest systems which maintains 

a safety factor of at least two, and is under the supervision of a qualified person.

•  Locking Speed:

 Situations which do not allow for an unobstructed fall path should be avoided. Working in confined 

or cramped spaces may not allow the body to reach sufficient speed to cause the SRD to lock if a fall occurs. Working 

on slowly shifting material, such as sand or grain,may not allow enough speed buildup to cause the SRD to lock. A 

clear path is required to assure positive locking of the SRD.

•  Free Fall: 

When used correctly with the SRD anchored directly overhead and no slack in the lifeline, SRDs will limit the free 

fall distance to 0 ft (0 cm)

1

. To avoid increased fall distances, do not work above the anchorage level. 

Do not lengthen 

SRDs by connecting a lanyard or similar component without consulting 3M. 

Never clamp, knot, or prevent 

the lifeline from retracting or staying taut. Avoid slack line.

•  Swing Falls:

 Swing Falls occur when the anchorage point is not directly above the point where a fall occurs. The 

force of striking an object in a swing fall may cause serious injury (see Figure 3A). Minimize swing falls by working 

as directly below the anchorage point as possible (Figure 3B). The greater the Maximum Work Radius (H) of the user, 

the larger the necessary Fall Clearance (FC) will be (Figure 3C).

•  Fall Clearance:

 Figure 3B illustrates Fall Clearance Calculation. Fall Clearance (FC) is the sum of Free Fall (FF), 

Deceleration Distance (DD) and a Safety Factor (SF): FC = FF +DD + SF. D-Ring Slide and Harness Stretch are included in 

the Safety Factor. Fall Clearance values have been calculated and are charted in Figure 4. A Safety Factor of 1.5 ft (0.45 m) 

was used for all values in Figure 4.
For falls from a standing position where the SRD is anchored directly overhead (Figure 3B), SRD Fall Arrest Systems 

should have the minimum Fall Clearances specified in Table 1. Falls from a kneeling or crouching position will require 

an additional 3 ft (1 m) of Fall Clearance. In a swing fall situation (Figure 3C), the total vertical fall distance will be 

greater than if the user had fallen directly below the anchorage point and may require additional Fall Clearance. Figure 

4 and the accompanying table define the Maximum Work Radius (H) for various SRD Anchorage Heights (V) and Fall 

Clearances (FC). The Recommended Work Zone is limited to the area located within the Maximum Work Radius.

•  Hazards: 

Use of this equipment in areas where surrounding hazards exist may require additional precautions to reduce the 

possibility of injury to the user or damage to the equipment. Hazards may include, but are not limited to: high heat, caustic 

chemicals, corrosive environments, high voltage power lines, explosive or toxic gases, moving machinery, or overhead materials 

that may fall and contact the user or fall arrest system. Avoid working where your lifeline may cross or tangle with that of another 

worker. Avoid working where an object may fall and strike the lifeline; resulting in loss of balance or damage to the lifeline. Do not 

allow the lifeline to pass under arms or between legs. 

•  Sharp Edges:

 Sharp edges the SRD lifeline can contact during a fall must have a minimum radius of 0.125 in. (0.3 cm). 

Where contact with a sharp edge is unavoidable, cover the edge with a protective material. 

1  Free Fall:

 Correct application of the SRD, with the user working directly below the anchorage point and no lifeline slack, will eliminate Free Fall. Free Fall should be 

limited to 5 ft (1.5 m) for a 310 lb (141 kg) capacity where the user is not directly under the SRD or minimal slack exists in the lifeline. See Figure 4 for acceptable 

anchorage locations.

Summary of Contents for 3101653

Page 1: ... 191 kg 3101654 A 1 8 ft 2 44 m 310 lbs 140 kg 420 lbs 191 kg 3101659 B 2 8 ft 2 44 m 310 lbs 140 kg 420 lbs 191 kg 3101653 B 2 8 ft 2 44 m 310 lbs 140 kg 420 lbs 191 kg B ANSI Z359 14 Class B OSHA 1926 502 OSHA 1910 140 INSTRUCTION MANUAL 5903949 Rev B 1 2 Nano Lok WrapBack Self Retracting Device ...

Page 2: ......

Page 3: ...3 2 W r a p B a c k W r a p B a c k G H I K J L K H G K J H I K J L L 3 A B FC FF DD SF C FC H ...

Page 4: ... 1 0 3 FC V H 8 2 4 7 2 1 6 1 8 5 1 5 4 1 2 3 0 9 2 0 6 1 0 3 ft m 1 0 3 2 0 6 3 0 9 4 1 2 5 1 5 221 310 lbs 101 140 kg 8 ft 2 4 m 14 ft 4 3 m 16 ft 4 9 m 10 ft 3 0 m 12 ft 3 7 m 18 ft 5 5 m 20 ft 6 1 m 8 2 4 7 2 1 FC H 7 ft 2 1 m ft m 6 1 8 5 1 5 4 1 2 3 0 9 2 0 6 1 0 3 V 1 0 3 2 0 6 3 0 9 4 1 2 5 1 5 6 1 8 7 2 1 8 2 4 8 2 4 7 2 1 6 1 8 5 1 5 4 1 2 3 0 9 2 0 6 1 0 3 ft m 1 0 3 2 0 6 3 0 9 4 1 2 5...

Page 5: ...t 3 7 m 14 ft 4 3 m 16 ft 4 9 m 18 ft 5 5 m 20 ft 6 1 m ft m 8 2 4 7 2 1 6 1 8 5 1 5 4 1 2 3 0 9 2 0 6 1 0 3 FC V H 1 0 3 2 0 6 3 0 9 4 1 2 5 1 5 6 1 8 7 2 1 8 2 4 8 2 4 7 2 1 6 1 8 5 1 5 4 1 2 3 0 9 2 0 6 1 0 3 ft m 1 0 3 2 0 6 3 0 9 4 1 2 5 1 5 5 6 A B C ...

Page 6: ...6 7 8 1 B A 2 C G D C 3 W r a p B a c k C A E D 4 F F W r a p B a c k ...

Page 7: ...7 9 A B A C B E E D C C B A G F D H 10 A B C ...

Page 8: ...8 11 12 13 A A A C D A A B E A 14 15 16 A B C D C A B D A ...

Page 9: ...9 17 A C D E F B B G D E F C C C E D F B 1 2 3 C G 1 A 1 ...

Page 10: ...10 18 A 2 1 2 1 B 2 1 2 1 C ...

Page 11: ...11 19 1 2 3 5 4 6 ...

Page 12: ... the SRD Avoid sudden or quick movements during normal work operation This may cause the device to lock up Ensure that fall protection systems subsystems assembled from components made by different manufacturers are compatible and meet the requirements of applicable standards including the ANSI Z359 or other applicable fall protection codes standards or requirements Always consult a Competent and ...

Page 13: ...Stainless Steel Locking Pin Fasteners Zinc Plated Alloy Steel Screws Stainless Steel Rivets Locking Pawls Stainless Steel Main Shaft Stainless Steel Motor Springs Stainless Steel Connector Specifications Description Model Number Material Gate Opening Gate Strength Tensile Strength 1 Rebar Snap Hook 2000210 Steel 2 1 2 in 63 mm 3 600 lbs 16 kN 5 000 lbs 22 2 kN 2 WrapBack Rebar Snap Hook 9501804 St...

Page 14: ...will limit the free fall distance to 0 ft 0 cm 1 To avoid increased fall distances do not work above the anchorage level Do not lengthen SRDs by connecting a lanyard or similar component without consulting 3M Never clamp knot or prevent the lifeline from retracting or staying taut Avoid slack line Swing Falls Swing Falls occur when the anchorage point is not directly above the point where a fall o...

Page 15: ...unintentionally disengage see Figure 5 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required If the connecting element to which a snap hook or carabiner attaches is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner A This force may cause the gate to o...

Page 16: ...Hook and Loop Straps around the Shoulder Straps Open the hook and loop straps F located on the bottom of the Energy Absorber Pack Wrap the hook and loop straps around the Shoulder Straps and secure The Red Band G on the knob end of the Harness Interface Locking Pin will be exposed if the Harness Interface is unlocked To avoid accidental release of the connection always make sure the Harness Interf...

Page 17: ...ap Back SRDs Never connect the Wrap Back snap hook of one SRD to the lifeline of another SRD or lanyard Failure to heed this warning may result in equipment malfunction serious injury or death 4 6 OPERATION Prior to use inspect the SRD as described in the Inspection and Maintenance Log Table 3 Figure 9 shows system connections for typical SRD applications Connect the SRD on the back of a Full Body...

Page 18: ...ng water and a mild soap solution Position the SRD so excess water can drain out Clean labels as required Clean the Lifeline with water and mild soap solution Rinse and thoroughly air dry Do not force dry with heat The lifeline should be dry before allowing it to retract into the housing An excessive buildup of dirt paint etc may prevent the lifeline from fully retracting back into the housing cau...

Page 19: ... or broken fibers Check for tears abrasions heavy soiling C mold burns D or discoloration Inspect stitching Check for pulled or cut stitches Broken stitches may be an indication that the Energy Absorber has been impact loaded and must be removed from service Wire Rope Lifelines Figure 15 Inspect wire rope for cuts kinks A broken wires B bird caging C welding splatter D corrosion chemical contact a...

Page 20: ... 29 Kitashinagawa Shinagawa ku Tokyo Phone 81 570 011 321 Fax 81 3 6409 5818 psd jp mmm com WEBSITE 3M com FallProtection I S O 9 0 0 1 FM534873 EU DECLARATION OF CONFORMITY 3M com FallProtection DOC U S PRODUCT WARRANTY LIMITED REMEDY AND LIMITATION OF LIABILITY WARRANTY THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS...

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