Wacker Neuson PT 3, Operator'S Manual

Page 1: ...Pump PT 3 OPERATOR S MANUAL 0155951en 005 0107 0 1 5 5 9 5 1 E N...

Page 2: ......

Page 3: ...abels 11 2 8 Information Labels 12 3 Technical Data 13 3 1 Engine 13 3 2 Pump 14 3 3 Sound Measurements 15 3 4 Dimensions 15 4 Operation 16 4 1 Application 16 4 2 Recommended Fuel Wacker Honda Vanguar...

Page 4: ...30 5 6 Air Cleaner Vanguard 31 5 7 Air Cleaner Hatz 32 5 8 Spark Plug Wacker Honda Vanguard 33 5 9 Sediment Cup Honda 33 5 10 Cleaning Fuel Strainer Wacker 34 5 11 Fuel Filter Vanguard 34 5 12 Fuel Fi...

Page 5: ...ed Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based on mac...

Page 6: ...low this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if no...

Page 7: ...NEVER use accessories or attachments that are not recommended by Wacker Damage to equipment and injury to the user may result 2 1 3 NEVER touch the engine or muffler while the engine is on or immedia...

Page 8: ...present special hazards during operation and fueling Read and follow the warning instructions in the engine owner s manual and the safety guidelines below Failure to follow the warnings and safety gu...

Page 9: ...will squirt out the spark plug opening 2 3 3 ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire 2 3 4 ALWAY...

Page 10: ...i000003gb fm 8 2 4 Label Locations PT 2A PT 3A PT 2 PT 3 R e v S e r i a l N u m b e r M E N O M O N E E F A L L S W I U S A 5 3 0 5 1 h p k W l b s d B A M a n u f Y r M o d e l k g M A D E I N U S A...

Page 11: ...wc_si000003gb fm 9 2 5 Label Locations PT 2V PT 3V R e v S e r i a l N u m b e r M E N O M O N E E F A L L S W I U S A 5 3 0 5 1 h p k W l b s d B A M a n u f Y r M o d e l k g M A D E I N U S A I t...

Page 12: ...wc_si000003gb fm 10 2 6 Label Locations PT 2H PT 3H R e v S e r i a l N u m b e r M E N O M O N E E F A L L S W I U S A 5 3 0 5 1 h p k W l b s d B A M a n u f Y r M o d e l k g M A D E I N U S A I t...

Page 13: ...ames or burning objects near the machine Shut off the engine before refueling WARNING Hot surface CAUTION Read and understand the supplied Operator s Manuals before operating this machine Failure to d...

Page 14: ...e should the nameplate become lost or damaged When ordering parts or requesting service infor mation you will always be asked to specify the model number item number revision number and serial number...

Page 15: ...er kW Hp 6 6 9 6 8 5 6 7 6 5 0 7 0 Displacement cm in 265 16 17 242 14 8 215 13 1 347 21 2 Spark Plug NGK BR 6HS Champion RL86C NGK BPR 6ES BOSCH WR7DC Champion Electrode Gap mm in 0 6 0 7 0 024 0 028...

Page 16: ...009242 Pump Dimensions mm in 675 x 505 x 570 26 x 20 x 23 Weight kg lbs 60 132 64 141 59 130 73 161 Max Suction Lift m ft 7 5 25 Max Total Head m ft 29 95 Max Pressure bar psi 2 83 41 Max Discharge l...

Page 17: ...eed sound power level LWA PT 3A 110 dB A PT 3V 103 dB A PT 3H 108 dB A PT 3 104 dB A The sound pressure level at operator s location LpA PT 3A 101 dB A PT 3V 91 dB A PT 3H 99 dB A PT 3 92 dB A These s...

Page 18: ...e fluids could create serious health and environmental hazards Contact local authorities for assistance 4 2 Recommended Fuel Wacker Honda Vanguard The engine requires regular grade unleaded gasoline U...

Page 19: ...orn or damaged Continued operation may cause water damage to engine 4 4 5 Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps c and couplings...

Page 20: ...Operation PT 2 3 wc_tx000012gb fm 18...

Page 21: ...3 Open throttle by moving it slightly to left c2 4 5 4 Pull starter rope e Note If the oil level in the engine is low the engine will not start If this happens add oil to engine 4 5 5 Open choke as en...

Page 22: ...to left d1 4 7 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that wil...

Page 23: ...engine is equipped with a low oil protection system If the oil level is low the engine will not start and the stop switch will flicker while the starter rope is pulled If this happens add oil to the...

Page 24: ...ght resistance b 4 11 3 Let the cable run back in this way the entire length of the starting cable can be used to start the engine 4 11 4 Grip the handle with both hands 4 11 5 Commence pulling the st...

Page 25: ...t 4 12 4 Re attach parts previously removed to the engine then start it immediately 4 13 To Stop Hatz See Graphic wc_gr000016 4 13 1 Move engine speed control lever a to the STOP position 4 13 2 Press...

Page 26: ...ischarge hoses are available from Wacker Contact your nearest dealer for more information Two clamps c are recommended for connection of suction hoses to inlet coupling Note This connection is importa...

Page 27: ...first 20 hrs Every 50 hrs Every 100 hrs Every 300 hrs Check external hardware Inspect for leaks between pump and engine Remove cover and clean sediment out of pump housing Check housing cover O rings...

Page 28: ...n the engine oil when it is still warm Note In the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this...

Page 29: ...an air line to blow out oil filter dirt from the inside outwards 5 2 11 Lightly oil the gaskets c 5 2 12 Refit the oil filter Apply slight pressure towards the engine block and tighten by hand 5 2 13...

Page 30: ...ote In the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid that drains off Dispose of this liquid in accordance with environmental p...

Page 31: ...and dusty conditions the elements should be maintained daily Replace an element when saturated with dirt that cannot be removed 5 4 1 Remove the air cleaner cover a Remove the filter assembly by pulli...

Page 32: ...w flash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 5 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace damage...

Page 33: ...dual element air cleaner To service air cleaner 5 6 1 Loosen cover knobs and remove cover a from air cleaner assembly Remove both elements and retainer b Inspect elements for holes or tears Replace d...

Page 34: ...g upon the degree of contamination cleaned or checked as follows Dry Contamination Use compressed air to blow through the filter cartridge from the inside outwards until no further dirt emerges NOTICE...

Page 35: ...ug type and the electrode gap setting 5 8 1 Remove the spark plug and inspect it 5 8 2 Replace the spark plug if the insulator is cracked or chipped 5 8 3 Clean the spark plug electrodes with a wire b...

Page 36: ...r a for water and dirt 5 10 3 After removing any dirt and water wash the fuel cup with a nonflammable solvent 5 10 4 Reinstall securely to prevent leakage 5 11 Fuel Filter Vanguard See Graphic wc_gr00...

Page 37: ...ation at 250 hours Danger of explosion Diesel fuel is flammable and must be treated with the necessary caution Do not smoke Avoid sparks and open flames 5 12 1 Remove the fuel tank cap a and drain fue...

Page 38: ...produces the highest rpm 5 13 4 After the pilot screw is adjusted turn the throttle stop screw b to obtain the standard idle speed See Technical Data Note On some engines the pilot screw is fitted wi...

Page 39: ...5 14 3 While still holding carburetor throttle lever against idle speed screw turn idle mixture screw c clockwise lean or counterclockwise rich until engine runs smoothly Release carburetor throttle...

Page 40: ...xhaust valve not yet closed inlet valve starts to open 5 15 7 Turn crankshaft through 360 in direction of rotation and position it precisely at the TDC mark d 5 15 8 Check valve clearance with feeler...

Page 41: ...PT 2 3 Maintenance wc_tx000013gb fm 39...

Page 42: ...P position so that engine will not start 5 16 2 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller If starter rope is difficult to pull or rubbing is heard fro...

Page 43: ...17 1 Remove drain plug a from pump housing and drain any water left in pump 5 17 2 Loosen the four knobs holding the pump cover b and remove cover 5 17 3 Clean out dirt and debris Inspect impeller and...

Page 44: ...inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for this 5 18 3 Tape up suction and discharge ports to prevent anything from falli...

Page 45: ...discharge Engine speed too low Adjust speed Suction strainer partially plugged Clean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust cl...

Page 46: ...Maintenance PT 2 3 wc_tx000013gb fm 44 Notes...

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Page 59: ...t worden ist Ha sido ensayado en conformidad con la norma 2000 14 CE A t mis l preuve conforme aux dispositions de la directive 2000 14 CEE and has been produced in accordance with the following stand...

Page 60: ...02 0 Fax 49 0 89 3 54 02 3 90 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 2...