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D100422X012

Design V250 Ball Valve

Contents

Introduction

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Scope of Manual

1

. . . . . . . . . . . . . . . . . . . . . . . . . 

Description

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Replacing the Follower Shaft Seal

6

. . . . . . . . . . 

Replacing the Drive Shaft Seal

6

. . . . . . . . . . . . . 

Replacing Ball Seal or Flow Ring

7

. . . . . . . . . . . 

Removal

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation of Single or Dual Ball Seal

8

. . . . . . 

Installation of Flow Ring

8

. . . . . . . . . . . . . . . . . . 

Installing Live-Loaded PTFE Packing

9

. . . . . . . . 

Replacing Drive Shaft, Follower Shaft Ball,

Bushings, and Valve Outlet Gasket

9

. . . . . . . 

Disassembly

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Assembly

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Actuator Mounting

14

. . . . . . . . . . . . . . . . . . . . . . . . 

Travel Adjustment

14

. . . . . . . . . . . . . . . . . . . . . . . 

Parts Ordering

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts List

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Introduction

Scope of Manual

This instruction manual provides installation,
maintenance, and parts ordering information for 4
through 24-inch Design V250 valves (figure 1) that
mate with ANSI flanges. Other instruction manuals
provide information covering the actuator and
accessories.

No person may install, operate, or maintain a Design
V250 valve without first 

D

 being fully trained and

qualified in valve, actuator, and accessory
installation, operation, and maintenance, and 

D

carefully reading and understanding the contents of
this manual. If you have any questions about these
instructions, contact your Fisher sales office before
proceeding.

Figure 1. Design V250 Ball Valve with

Type 1061 Actuator

W3698 / IL

Description

Design V250 Hi-Ball

r

 valve is a flangeless rotary

control valve used for high pressure, throttling or
on-off control of liquid or gas applications (see figure
1). These valves operate on a rotary motion input
through a splined valve-shaft/actuator-shaft
connection for use with power or manual handwheel
actuators. The single seal, dual seal, and flow ring
constructions are covered in this instruction manual.

Note

Fisher does not assume responsibility
for the selection, use, or maintenance
of any product. Responsibility for
proper selection, use, and
maintenance of any Fisher product
remains solely with the purchaser and
end-user.

Instruction Manual

Form 5206
April 2004

V250 Valve

Summary of Contents for 1061

Page 1: ...Design V250 valve without first D being fully trained and qualified in valve actuator and accessory installation operation and maintenance and D carefully reading and understanding the contents of this manual If you have any questions about these instructions contact your Fisher sales office before proceeding Figure 1 Design V250 Ball Valve with Type 1061 Actuator W3698 IL Description Design V250 ...

Page 2: ...onstructions 0 0001 of maximum valve capacity less than 1 of Class IV ANSI FCI 70 2 Flow Ring Construction 1 of maximum valve capacity Maximum Ball Rotation 90 degrees Actuator Mounting Right hand or left hand mounted as viewed from the valve body inlet for forward flow Approximate Weights See table 3 1 The pressure temperature limits in this manual and any applicable standard or code limitation f...

Page 3: ...llows necessary measurements to be made during the actuator adjustment process The actuator can be either right or left hand mounted as viewed from the valve body inlet in any of the positions shown in figure 10 Refer to the Actuator Mounting procedure in this manual and to the actuator instruction manual for mounting and adjusting instructions before proceeding 6 Before installing the valve make ...

Page 4: ...a bypass valve on the power actuator if not already supplied for use during manual operation Maintenance Valve parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and replacement depends upon the severity of service conditions Instructions are presented in this section for replacing the shaft seals the ball seal or flow ring the drive and fo...

Page 5: ... 00 6 50 23 00 16 7 75 7 75 26 00 8 00 8 00 26 50 20 10 00 10 00 10 00 10 00 24 13 00 13 00 13 50 13 50 1 These bolts may be installed from either end of the valve VALVE ANSI CLASS 900 BOLTING DIMENSIONS VALVE SIZE INCHES Raised Face Flanges Ring Type Joint Flanges SIZE INCHES P N M 1 P N M 1 mm 4 124 124 375 124 130 375 6 127 127 445 127 133 445 8 152 149 483 152 156 483 10 168 171 546 168 175 54...

Page 6: ...h sides of valve and drain the process media from both sides of the valve For dual seal valve constructions remove pressure and drain the valve interior cavity Shut off and disconnect all lines from the power actuator WARNING Refer to the WARNING at the beginning of the Maintenance section in this instruction manual 2 Unscrew the hex nuts key 8 and remove the seal carrier key 3 and shaft seal key ...

Page 7: ...re if the control valve is not shutting off properly that is leaking downstream This procedure does not require removing the actuator from the valve In addition to being shown in figures 11 and 12 key numbers are shown in figure 5 for the ball seal constructions and in figure 6 for the flow ring construction Removal 1 Isolate the control valve from the line pressure release pressure from both side...

Page 8: ... 0 25 mm 0 010 inch thick shim seals to the valve until the ball seal firmly contacts the ball sealing surface i e without rocking when pressed tightly against the shim seal assembly 6 Temporarily remove the ball seal and remove 3 shim seals 7 Replace the ball seal and then place the O ring key 13 into the valve Figure 6 Seal Backup Ring Assembly 28B2099 DOC SEAL CARRIERS BACK UP RING INTERNAL PRE...

Page 9: ...rts must be assembled in the correct order if the packing parts are to function properly 5 Install the packing ring female and male adaptors anti extrusion rings and packing box rings keys 105 106 and 107 Be sure to install the packing rings in the order and quantity shown in figure 13 6 Install the spring pack assembly key 103 or 104 which includes the Belleville springs packing follower and O ri...

Page 10: ...it may be necessary to apply heat to the retainer screw key 32 to disengage the Loctite No 271 sealant key 30 that holds the retainer screw in place Table 4 Shaft Retainer and Retainer Screw Torques VALVE NSm LbfSFt VALVE SIZE INCHES Shaft Retainer Key 25 Retainer Screw Key 32 Shaft Retainer Key 25 Retainer Screw Key 32 4 136 27 100 20 6 759 27 560 20 8 1390 41 1025 30 10 1760 41 1295 30 12 2390 6...

Page 11: ...180 2 127 0 151 8 368 3 92 08 4 33 05 136 53 25 40 195 28 Inches 4 1 615 0 938 1 245 5 750 0 875 4 0 342 1 188 0 313 1 813 4 1 605 0 938 1 235 5 750 0 875 4 0 356 1 188 0 313 1 813 6 2 490 1 625 1 995 6 500 1 000 4 0 527 1 812 0 438 2 688 6 2 480 1 625 1 985 6 500 1 000 4 0 547 1 812 0 438 2 688 8 2 990 2 000 2 495 8 500 1 375 4 0 652 2 188 0 500 3 375 8 2 980 2 000 2 485 8 500 1 375 4 0 672 2 188...

Page 12: ...port post so that the ball will be supported firmly inside the valve body cavity while performing steps 2 through 5 CAUTION Damage to the valve assembly and downstream equipment could occur if the shaft retainer key 25 should become disengaged from the drive shaft key 6 during operation of a Design V250 control valve assembly To prevent such damage make sure that the internal threads in the Polygo...

Page 13: ...disengaged from the follower shaft key 7 during operation of a Design V250 control valve assembly This could cause damage to the valve assembly and downstream equipment To prevent such damage make sure that the retainer screw is tightened to the appropriate torque value listed in table 4 8 Apply Loctite Primer N or T and Loctite No 271 or equivalent sealant key 30 to the threads of the retainer sc...

Page 14: ... correct lever shaft orientation for both left hand mounting and right hand mounting configurations Travel Adjustment Actuator travel adjustment can be performed with the valve either in or out of the pipeline Key numbers referenced in the following procedures are shown in figure 11 for single seal and flow ring constructions and in figure 12 for dual seal constructions D For valve assemblies in t...

Page 15: ...Marks for Actuator Mounting 48A8905 B 48A8827 A NOTES 1 ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE 2 PDTC PUSH DOWN TO CLOSE PDTO PUSH DOWN TO OPEN 3 THE SIZE 16 IN TO 24 IN V250 MOUNTING CHART APPLIES TO VALVES USED WITH TYPE 1069 ACTUATORS ONLY ...

Page 16: ...4 2 Key 11 Ball seal 1 2 Key 12 Gasket 1 1 1 Key 13 O ring 1 2 1 Key 16 Seal ring 2 2 2 Key 18 Bushing spacer shim 4 4 4 Key 19 Washer 2 2 2 Key 23 O ring 2 2 2 Parts List Note Except where indicated sizes shown are valve sizes Key Description Part Number 1 Valve Body If you need a valve body as a replacement part order by valve size and trim diameter serial number and desired material 2 Ball 3 Ou...

Page 17: ...V250 Valve Instruction Manual Form 5206 April 2004 17 Figure 11 Design V250 Valve Assembly with Single Seal Construction 48A2246 F DOC NOTE 1 KEY NUMBERS 35 AND 44 ARE NOT SHOWN APPLY AN ADHESIVE ...

Page 18: ...V250 Valve Instruction Manual Form 5206 April 2004 18 Figure 12 Design V250 Valve Assembly with Dual Seal Construction 48A2248 F DOC NOTE 1 KEY NUMBERS 35 AND 44 ARE NOT SHOWN APPLY AN ADHESIVE ...

Page 19: ...shing Spacer Shim S31600 SST 4 inch 20 req d 18A2525X012 6 inch 20 req d 18A2550X012 8 inch 20 req d 18A2581X012 10 inch 20 req d 18A2614X012 12 inch 22 req d 18A2643X012 16 inch 22 req d 18A4574X012 20 inch 22 req d 18A4607X012 24 inch 22 req d 18A4641X012 Key Description Part Number 19 Thrust Washer Graphite filled PTFE 2 req d 4 inch 18A2522X012 6 inch 18A2547 X012 8 inch 18A2588X012 10 inch 18...

Page 20: ...h 14B3184X012 8 inch 14B3057X012 10 inch 17B4621X012 12 inch 14B5655X012 16 inch 17B3105X012 20 inch 14B5807X012 24 inch 17B7857X012 106 Anti Extrusion Ring Carbon Graphite filled PEEK 4 req d 4 inch 12B7454X012 6 inch 14B3183X012 8 inch 14B3056X012 10 inch 17B4618X012 12 inch 14B5656X012 16 inch 17B3107X012 20 inch 14B5808X012 24 inch 17B7858X012 107 Packing Box Ring 2 req d 4 inch 17B7992X012 6 ...

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