Cisco Catalyst IR8140 Heavy Duty Series User Manual Download

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Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation
Guide

First Published:

2021-08-04

Americas Headquarters

Cisco Systems, Inc.
170 West Tasman Drive
San Jose, CA 95134-1706
USA
http://www.cisco.com
Tel: 408 526-4000

800 553-NETS (6387)

Fax: 408 527-0883

Summary of Contents for Catalyst IR8140 Heavy Duty Series

Page 1: ...ty Series Router Hardware Installation Guide First Published 2021 08 04 Americas Headquarters Cisco Systems Inc 170 West Tasman Drive San Jose CA 95134 1706 USA http www cisco com Tel 408 526 4000 800 553 NETS 6387 Fax 408 527 0883 ...

Page 3: ...pplications Overview 1 Router Hardware Overview Exterior 2 Operating Range 10 Accessories 11 Specifications 12 Alarm Port 12 12V 1A DC Out Port 13 Unpacking the Router 15 C H A P T E R 2 Overview 15 Package Contents 15 Supported Modules and Interfaces 17 Installation Safety and Site Preparation 19 C H A P T E R 3 Safety Recommendations 19 Safety with Electricity 19 Cisco Catalyst IR8140 Heavy Duty...

Page 4: ...rials and Tools You Supply 30 Mounting Instructions 30 Install the Mounting Plate onto a Pole 30 Install the Mounting Plate Poles Up to 4 5 Inches in Diameter 31 Install the Mounting Plate Poles Larger than 4 5 Inches in Diameter 33 Install the Mounting Plate Through Pole Mounting on Wood Pole Optional 34 Attach the Mounting Bracket to the Mounting Plate 35 Assemble Bracket Hardware 36 Attach the ...

Page 5: ...upported Antennas for the IR8140H 53 Supported Antennas for Universal Interface Modules UIMs 54 Supported Antennas for WPAN Modules 54 Outdoor Antennas 55 Supported Antenna Cables and Lightning Arrestors for IR8140H 56 Connecting the Router 57 C H A P T E R 7 Before Installing 57 Prepare the Installation Site 57 Preventing Electrostatic Discharge Damage 57 Cabling Guidelines 58 Connecting to AC Po...

Page 6: ...ntennas 73 Installing Battery Backup Units 75 C H A P T E R 8 Battery Backup Operations 75 BBU Status 76 Battery Backup Mode 77 BBU Capacity 77 Router Configuration 77 Universal Interface Module UIM Operation 77 BBU Lifecycle Handling and Storage Guidelines 77 BBU Storage Related Definitions 77 BBU Shipping and Receiving Guidelines 77 BBU Storage and Handling Guidelines 78 Recharging a BBU 78 Repl...

Page 7: ...e Conditions 91 Charge Conditions 91 Operating and Storage Temperatures 92 Battery Life 92 Starting a Router Terminal Session 93 C H A P T E R 9 Before You Begin 93 About the Console Port 93 Console Port Settings 94 Using the Ctrl C Command 95 Connecting to the Console Port with Microsoft Windows 95 Connecting to the Console Port with Mac OS X 95 Connecting to the Console Port with Linux 96 Unmoun...

Page 8: ...Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide viii Contents ...

Page 9: ... is hardcoded in the user interfaces of the product software language used based on RFP documentation or language that is used by a referenced third party product Note The sections are Objective on page ix Audience on page ix Conventions on page ix Safety Warnings on page x Related Documentation on page xv Searching Cisco Documents on page xvi Objective This guide provides an overview and explains...

Page 10: ...ment of Compliance included in the package Caution This warning symbol means danger You are in a situation that could cause bodily injury Before you work on any equipment be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents Use the statement number provided at the end of each warning to locate its translation in the translated ...

Page 11: ...it mit Geräten mit den Gefahren elektrischer Schaltungen und den üblichen Verfahren zur Vorbeugung vor Unfällen vertraut Suchen Sie mit der am Ende jeder Warnung angegebenen Anweisungsnummer nach der jeweiligen Übersetzung in den übersetzten Sicherheitshinweisen die zusammen mit diesem Gerät ausgeliefert wurden BEWAHREN SIE DIESE HINWEISE GUT AUF Warnung IMPORTANTI ISTRUZIONI SULLA SICUREZZA Quest...

Page 12: ...quipo considere los riesgos de la corriente eléctrica y familiarícese con los procedimientos estándar de prevención de accidentes Al final de cada advertencia encontrará el número que le ayudará a encontrar el texto traducido en el apartado de traducciones que acompaña a este dispositivo GUARDE ESTAS INSTRUCCIONES Advertencia VIKTIGA SÄKERHETSANVISNINGAR Denna varningssignal signalerar fara Du bef...

Page 13: ...duzidos que acompanham o dispositivo GUARDE ESTAS INSTRUÇÕES Aviso VIGTIGE SIKKERHEDSANVISNINGER Dette advarselssymbol betyder fare Du befinder dig i en situation med risiko for legemesbeskadigelse Før du begynder arbejde på udstyr skal du være opmærksom på de involverede risici der er ved elektriske kredsløb og du skal sætte dig ind i standardprocedurer til undgåelse af ulykker Brug erklæringsnum...

Page 14: ...zardous situation to people and damage to the system Statement 378 Warning Read the installation instructions before connecting the system to the power source Statement 1004 Warning Class 1 laser product Statement 1008 Warning To avoid electric shock do not connect safety extra low voltage SELV circuits to telephone network voltage TNV circuits LAN ports contain SELV circuits and WAN ports contain...

Page 15: ...ts inside Do not open Statement 1073 Warning Installation of the equipment must comply with local and national electrical codes Statement 1074 Warning Only trained and qualified personnel should be allowed to install replace or service this equipment Statement 1030 Warning Ultimate disposal of this product should be handled according to all national laws and regulations Statement 1040 Warning The ...

Page 16: ...er use the basic Find toolbar Ctrl F or the Full Reader Search window Shift Ctrl F Use the Find toolbar to find words or phrases within a specific document Use the Full Reader Search window to search multiple PDF files simultaneously and to change case sensitivity and other options Adobe Reader s online help has more information about how to search PDF documents Cisco Catalyst IR8140 Heavy Duty Se...

Page 17: ...outer provides an end to end communication network that enables increased power grid efficiency and reliability reduced energy consumption and reduced greenhouse gas emissions The router can be leveraged across applications including Smart transportation and roadways Advanced Metering Infrastructure AMI Distribution Automation DA Integration of Distributed Energy Resources DER Remote Workforce Aut...

Page 18: ...on page 11 Note Slot 0 faces downward and is referred to as a super slot as it is the largest slot of the four module slots within the IR8140H The super slot is reserved for the CPU module and is found at the bottom right of the IR8140H The other three slots support Universal Interface Modules UIMs Figure 1 IR8140H with Component Labeling Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Ins...

Page 19: ...facing slot slot 1 IRMH LTE module LTE Module Normally installed in one of the upward facing slots slot 2 or slot 3 IRMH LTEA module LTE Advanced Module Normally installed in one of the upward facing slots slot 2 or slot 3 3 and 4 GNSS GPS antenna Identifies the router location after it is installed and is in use The GNSS GPS antenna provides accurate time and location information to the system 5 ...

Page 20: ...2 Bottom View of the IR8140H with Cable Port Seals Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 4 Router Hardware Description and Specifications Router Hardware Overview Exterior ...

Page 21: ...ith Cable Port Seals on page 4 to view location of the CPU module in the IR8140H chassis 1 12VDC_OUT 1A port covered by cable port seal to power an external device Only available when Power over Ethernet PoE is not in use 2 Pressure vent The vent relieves pressure build up inside the router chassis that can be caused by changing temperatures in the router installation environment the vent also pro...

Page 22: ... 1 10 100 1000 Mbps Ethernet port 1G 2 SFP One Gigabit Ethernet SFP 1G 3 Reset Button RST 4 SSD module optional SSD 5 Console port accessible when plug is removed CON 6 SYS LED LED 7 The following figure shows the CPU module with covers over all components Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 6 Router Hardware Description and Specifications Router Hardware Ove...

Page 23: ...t Note 2 SFP port covered by 3 4 NPT plug To remove SFP port plug use 5 8 6 Pt socket driver Note 3 Reset button and Console port covered by M42 plug To remove M42 plug use adjustable wrench that spans to 1 3 8 Note 4 The following figure shows the bottom view of the router Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 7 Router Hardware Description and Specifications R...

Page 24: ...moved 3 BBU locking screw 9 Reset button 4 AC power input Hexagonal 7 8 3 Pin circular connector 10 Small form Factor Pluggable SFP 1G SFP 1G module can be installed or removed while the router is on and operating normally See instructions on how to install and remove a SFP module from the CPU module 5 The following table provides the IR8140H hardware features Cisco Catalyst IR8140 Heavy Duty Seri...

Page 25: ... is removed The front panel of the CPU module provides visual status of the following items See Figure 1 IR8140H with Component Labeling on page 2 and Figure 2 Bottom View of the IR8140H with Cable Port Seals on page 4 to view location of the CPU module in the IR8140H chassis CPU Module Quantity of one 1 The three UIM slots are available for ruggedized Industrial Router modules that provide connec...

Page 26: ...ower over Ethernet PoE is not in use 12VDC_Out SFP modules can be installed or removed while the router is on and operating normally See instructions on how to install and remove a SFP module from the CPU module Small form Factor Pluggable SFP An integrated GNSS GPS receiver provides accurate time and location information to the system GNSS GPS Includes mounting hardware for the IR8140H Mounting B...

Page 27: ... connector is required to install cables in the CPU Alarm and Ethernet ports and the Chassis 12VDC_OUT port Use a compatible cable gland to attach and secure the end of a cable to the router The cable gland provides cable strain relief and seals the cable entry into the router chassis to prevent damage to the router interior Cable Glands are ordered separately This picture may not exactly resemble...

Page 28: ...gure 8 PG13 Plug Cable Port Seal The cable port seals come with the chassis and are not orderable separately Note Do not install the router unless all unused chassis cable ports are sealed Leaving chassis ports unsealed can damage the router Caution Specifications Alarm Port The following figure shows the alarm port and pinouts Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation G...

Page 29: ... at the router but are isolated from Ground Note The following figure shows the Micro Fit 3 0 Receptacle Housing Figure 10 Mating Connector 12V 1A DC Out Port The following figure shows the 12V 1A DC Out port and pinouts Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 13 Router Hardware Description and Specifications 12V 1A DC Out Port ...

Page 30: ...t the cable is inserted present Note pin 3 Ground pin pin 4 The power connector housing is installed on the router power harness for connection to an external non Cisco module The following figure shows the Micro Fit 3 0 Receptacle Housing Figure 12 Mating Connector Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 14 Router Hardware Description and Specifications 12V 1A D...

Page 31: ...tions about how to unpack the IR8140H and describes the items that ship with the router When you unpack the router do not remove the foam blocks attached to the antennas and antenna connectors until you install the router The foam protects the antennas and connectors during installation Important To unpack the router Step 1 Open the shipping container and carefully remove the contents Step 2 Retur...

Page 32: ... slot 0 bottom of the unit On board GNSS GPS receiver with antenna port N type connector for direct mount of outdoor antennas Battery Backup Units BBUs 0 to 3 depending on configuration ordered Cisco IR8140H 1 RJ 45 to DB 9 Console cable 1 Grounding lug and two screws Grounding kit 1 Includes Mounting bracket Required hardware Mounting Bracket Kit 1 Optional Items Ordered Separately Includes Mount...

Page 33: ...Interfaces The Supervisor module serves as the CPU for the industrial router and is installed in the bottom of the router in the super slot Figure 13 IRMH SUP SP Supervisor Module IR8140H supports the following two interface modules An example of IRMH WPAN module is shown in the following figure Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 17 Unpacking the Router Supp...

Page 34: ...dule An exmple of IRMH LTE module is shown in the following figure Figure 15 IRMH LTE Module Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 18 Unpacking the Router Supported Modules and Interfaces ...

Page 35: ...ndations To ensure general safety follow these guidelines Keep the chassis area clear and dust free during and after installation Keep tools and chassis components away from walk areas Do not wear loose clothing that could get caught in the chassis Fasten your tie or scarf and roll up your sleeves Wear safety glasses when working under conditions that might be hazardous to your eyes Do not perform...

Page 36: ...tic Discharge Damage Electrostatic discharge ESD can damage equipment and impair electrical circuitry It can occur if electronic printed circuit cards are improperly handled and can cause complete or intermittent failures Always follow ESD prevention procedures when removing and replacing modules Ensure that the router chassis is electrically connected to earth ground Wear an ESD preventive wrist ...

Page 37: ...trical inspection authority or an electrician if you are uncertain that suitable grounding is available Statement 366 Warning Do not work on the system or connect or disconnect cables during periods of lightning activity Statement 1001 Warning Read the installation instructions before connecting the system to the power source Statement 1004 Warning This product relies on the building s installatio...

Page 38: ...o both power supply side and cable side panels of the router If you are currently experiencing shutdowns or an unusually high number of errors with your existing equipment these precautions and recommendations may help you isolate the cause of failure and prevent future problems Always follow ESD prevention procedures described in Preventing Electrostatic Discharge Damage on page 20 to avoid damag...

Page 39: ...xposure compliance installers must be provided with antenna installation and transmitter operating conditions described in this document and in the antenna installation documentation FCC Class A warnings The following information is for FCC compliance of Class A devices This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC ru...

Page 40: ...antenne CAN ICES 3 A NMB 3 A The Country Code Selection feature is disabled for products marketed in the US Canada Power Guidelines and Requirements Check the power at your site to ensure that you are receiving power that is free of spikes and noise Install a power conditioner if necessary Confirm that the AC input power supply has a 110 VAC nominal 1 0 A rms or 220 VAC nominal 0 5 A rms output so...

Page 41: ...cription Name Cisco Product ID PID Use this kit if your installation requires a Cisco mounting bracket to mount the router This kit is included with in the router accessory kit and is used with the pole kit and includes the hardware required to attach the mounting bracket to the mounting plate Mounting Bracket Kit on page 28 This kit is required for all pole or streetlight installations and includ...

Page 42: ...light or power circuits or where it can come into contact with such circuits When installing the antenna take extreme care not to come into contact with such circuits as they may cause serious injury or death For proper installation and grounding of the antenna please refer to national and local codes for example U S NFPA 70 National Electrical Code Article 810 Canada Canadian Electrical Code Sect...

Page 43: ...le of up to 4 5 inches in diameter 2 Clamp brackets 2 Included Hardware Use the included hardware to attach the mounting plate to the pole as described in Install the Mounting Plate onto a Pole on page 30 4 Washer 3 8 inch 3 4 Split lock washer 3 8 inch 4 4 Nut 3 8 16 5 4 Carriage bolt 3 8 16 x 7 inches 6 Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 27 Mounting the Ro...

Page 44: ...Parts Description Qty Name Item Mounts router to mounting plate or wall 1 Mounting bracket 1 Included Hardware Use the hardware noted in above figure items 2 thru 5 to attach the mounting bracket to the mounting plate and the router to the mounting bracket Assemble the washer split lock washer and bolt as described in Assemble Bracket Hardware on page 36 12 Washer M8 2 12 Split lock washer M8 3 12...

Page 45: ...Steel straps 2 1 Strap Tool Kit Use the tool in the Strap Tool Kit to attach the steel straps included in the band strap kit Steel straps are required to install the mounting plate on poles larger than 4 5 inches 11 4 cm in diameter See Band Strap Kit on page 29 The tool in the Strap Tool Kit is manufactured and supported by BAND IT For more information about the tool see www band it idex com Note...

Page 46: ...pported pole type This section covers the following procedures Install the Mounting Plate onto a Pole This section describes three different procedures for installing the mounting plate on a pole Follow the instructions for the pole type used in your installation The instructions in these section refer to the mounting plate features shown in the following table Cisco Catalyst IR8140 Heavy Duty Ser...

Page 47: ...unting location on the pole and place the top and bottom pole clamp bracket 1 notches against the pole Step 2 Place one of the clamp brackets on the opposite side of the pole aligning the clamp bracket holes with the top two carriage bolt holes on the mounting plate Step 3 Insert a carriage bolt 5 through each of the top two carriage bolt holes on the mounting plate and through the holes in the cl...

Page 48: ...uts do not over tighten Step 7 Repeat Step 3 through Step 6 installing the two bottom carriage bolts and the second clamp bracket at the bottom of the mounting plate Step 8 Position the mounting plate and clamp brackets on the pole as needed before further tightening the carriage bolts Step 9 Use a socket wrench to evenly tighten all four carriage bolts to finish installing the mounting plate on t...

Page 49: ...ting plate and steel straps included in Pole Mount Kit on page 26 BAND IT tool included in Strap Tool Kit on page 29 Torque wrench To install the mounting plate on a vertical pole that is larger than 4 5 inches 11 4 cm in diameter refer to the following figure Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 33 Mounting the Router Install the Mounting Plate Poles Larger t...

Page 50: ...ing on Wood Pole Optional If the pole used in your installation is made of wood you can optionally install the mounting plate using the procedure described in this section This is an alternate mounting method to the following two mounting methods which can also be used when mounting the router on a wood pole Install the Mounting Plate Poles Up to 4 5 Inches in Diameter on page 31 Install the Mount...

Page 51: ... pole See Figure 20 Mounting Plate Details on page 31 Step 6 Follow these steps on the opposite side of the pole a Place a fender washer on the end of the bolt and then a nut b Hand tighten the nut Step 7 Repeat Step 5 and Step 6 for the second bolt Step 8 Use a socket wrench to evenly tighten both bolts to finish installing the mounting plate on the wooden pole see the following figure Figure 24 ...

Page 52: ...dware Set Step 1 Slide the split lock washer 2 on the bolt 1 Step 2 Slide the regular washer 3 on the bolt 1 Ensure that the split lock washer is between the regular washer and the bolt as shown The instructions for the procedures in this section refer to the mounting plate features shown in the following figure Figure 26 Mounting Bracket Details Description Item Pivot grooves 4 1 Quick hang notch...

Page 53: ...unting Bracket To attach the mounting bracket to the mounting plate refer to the following figure Figure 27 Mounting Bracket Attached to Mounting Plate Required Materials Mounting bracket and hardware included in the Mounting Bracket Kit on page 28 13 mm box end socket wrench Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 37 Mounting the Router Attach the Mounting Brack...

Page 54: ... plate as needed before further tightening the bolts Step 8 Use a socket wrench to evenly tighten all four bolts and the serrated nut to finish installing the bracket on the plate Use a torque of 6 7 foot pounds when tightening the bolts and nut Attach the Router onto the Mounting Bracket This section describes how to attach the IR8140H to the mounting bracket Required Materials 13 mm box end sock...

Page 55: ... be externally grounded using a customer supplied ground wire before power is applied Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available Statement 366 Warning Installation of the equipment must comply with local and national electrical codes Statement 1074 Warning Cisco Catalyst IR8140 Heavy Duty Series Router Hardwar...

Page 56: ...priate crimping tool or pliers to crimp the 6 gauge ground wire included in the grounding kit to the grounding lug Step 2 Connect the grounding lug to the router chassis ground connection point shown in Figure 30 Grounding Lug Connectors Chassis Ground Connection Point on page 41 using the supplied grounding screws Tighten the grounding screws to 10 to 12 foot pounds of torque Do not overtightened...

Page 57: ...nd Connection Point Table 7 Ground Lug and Screws Description ItemNumber Ground lug and screws qty of 2 and 6 gauge ground wire 1 Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 41 Mounting the Router Grounding the Router ...

Page 58: ...Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 42 Mounting the Router Grounding the Router ...

Page 59: ...our router could arrive in the shipping container with all required modules already installed However you might need to install a module when you Add modules to your current installation Replace a faulty module Installing Modules in the Router This section provides general instructions for installing modules in the router Preparing to Install Modules Before installing modules in the router ensure ...

Page 60: ...at exceeds the maximum recommended ambient temperature of 158 F 70 C Statement 1047 Warning To prevent airflow restriction allow clearance around the router of 6 on vertical sides and 12 above and below Warning Installing and Removing Modules This section provides general module installation steps for the offline case and refers to additional documentation for detailed information Tools and Materi...

Page 61: ...Hz WPAN Module for Brazil IRMH WPAN BRZ Module Installation Locations To ensure support for all module types and allow convenient cabling Cisco recommends the following installation location guidelines Universal Interface Modules UIMs and module slot compatibility are listed in Table 8 UIM Locations in the IR8140H Router on page 45 and illustrated in Figure 31 Module Slot Identifiers on page 46 Mo...

Page 62: ...d LTE modules For increased isolation and better WPAN LTE performance you can choose 10ft cables and either ANT 5G OMNI OUT N or any of the available multi element antenna solutions for example ANT 4 5G4 O For more information see Antenna Selection and Installation on page 51 Note Installing a Module in the Router This is a general installation procedure for installing modules in the chassis of th...

Page 63: ... 3 Ensure that gasket is fully contained in groove and all debris is removed from gasket surface Chassis guide slot 3 UIM interface connector 1 Gasket 4 Guide pin 2 Step 4 Align the module orientation indicator with the front of chassis Align carrier edge with chassis guides and fully insert module into the slot Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 47 Installi...

Page 64: ... to 15 20 in lbs in sequence as shown in the following figure Step 6 Attach any RF cables or antennas to N connectors on UIM if applicable Step 7 Connect the router to the AC power and to the network Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 48 Installing Universal Interface Modules UIMs Installing a Module in the Router ...

Page 65: ...orientation indicator 3 Step 4 Use your hands to gently pull the module or blank from the router Step 5 Ensure that gasket is fully contained in groove and all debris is removed from gasket surface Step 6 Do not leave slot open and unattended Install a new module or a blank as prescribed in Installing a Module in the Router on page 46 Step 7 Connect the router to AC power and to the network Step 8...

Page 66: ...Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 50 Installing Universal Interface Modules UIMs Removing a Module or a Blank from the Router ...

Page 67: ...tors There are two pairs of main and diversity connectors used to connect to such modems Antenna Installation Best Practices The optimal site location for antennas in 4G 5G routers and cellular modules plays a significant role in determining overall cellular link performance Routers located at the farthest coverage points might have 10 to 50 percent of the bandwidth available compared to routers l...

Page 68: ... Aux LTE antennas less than 8 5 inches may result in significantly reduced MIMO performance Spacing antennas too close to each other e g 3 inches results in antennas significantly detuning from their original designed performance due to increased antenna coupling Wherever possible mount the IR8140H router with the UIM module and antenna where the cellular base station or tower are within sight and...

Page 69: ...et Développemen économique Canada pour fonctionner avec les types d antenne énumérés ci dessous et ayant un gain admissible maximal Les types d antenne non inclus dans cette liste et dont le gain est supérieur au gain maximal indiqué pour tout type figurant sur la liste sont strictement interdits pour l exploitation de l émetteur Attaching an Antenna to IR8140H The following figure illustrates how...

Page 70: ...900 modules are deployed only when using WPAN and LTE 2 ANT 5G OMNI OUT N needs an extension cable 3 Use two of each of these antennas to maintain proper spatial separation and proper MIMO operation Supported Antennas for WPAN Modules Antenna Selection Single Port PID Module PIDs WPAN Module ANT 5G OMNI OUT N4 ANT WPAN OD OUT N5 ANT 5G MP OUT N ANT LPWA DB O N 56 IRMH WPAN NA IRMH WPAN BRZ IEEE 80...

Page 71: ...N Integrated Multipurpose 4G 5G FR1 Antenna Type Dipole Frequency Band 863 928 MHz Connector N type f ANT WPAN OD OUT N Outdoor Vertical Antenna Type Dipole Frequency Band 863 928 MHz Connector N type f ANT LPWA DB O N 5 Outdoor Vertical Antenna Type Multi Element Frequency Band 617 960 MHz 1710 5925 MHz Connector 4xN type m with 10ft low loss cables ANT 4 5G4 O 4 in 1 LTE Outdoor Vertical Cisco C...

Page 72: ...G OMNI OUT N ANT LPWA DB O N 5 0 4dB 0 7 GHz 0 5dB 1 0 GHz 0 7dB 1 7 GHz 0 9dB 2 4 GHz 1 5dB 5 8 GHz N m STR to N m RA LMR 400 10 foot RF cable Type outdoor DB direct burial AIR CAB010LL N 0 8dB 0 7 GHz 1 0dB 1 0 GHz 1 3dB 1 7 GHz 1 6dB 2 4 GHz 2 5dB 5 8 GHz N m STR to N m RA LMR 400 20 foot RF cable Type outdoor DB direct burial CAB L400 20 N N The following table shows the supported lightning ar...

Page 73: ...fore Installing Read the safety warnings in this section and Installation Safety and Site Preparation before beginning the installation procedures Prepare the Installation Site These procedures assume that the installation site is prepared according to the information in Installation Safety and Site Preparation on page 19 Preventing Electrostatic Discharge Damage Many of the these components are s...

Page 74: ...hould be removed by disabling AC power at the power circuit The plug socket combination must be accessible at all times because it serves as the main disconnecting device Statement 1019 Warning Before connecting or disconnecting the power cord remove AC power from the power cord using a suitable service disconnect Caution Protect AC power plugs and AC receptacles from water and other outdoor eleme...

Page 75: ...oof You might have to cut the cable if a specific cable length is needed for your installation Ensure that the power source is OFF before connecting or disconnecting the power cord wires from the power source Caution To attach the appropriate connector the AC power cable follow the manual or other instructions provided by the electrical equipment vendor ensuring that you comply with the electrical...

Page 76: ...d AC Connector Key AC connector key 2 AC power connector 1 Step 4 Confirm the router antennas are connected to the router before you apply power to the router Step 5 Connect the other end of the AC power cable to the power source using the instructions that came with the connecting device Step 6 Turn on AC power at the designated circuits The router powers on and boots the software image Reset But...

Page 77: ... the router to factory default If the router is equipped with BBU you must either disable BBU charge discharge or enable BBU transportation mode prior to removing AC power in order to fully power down the router then you can press and hold the Factory Reset button and power it up with AC power Accessing the Button You must provide a non metallic pin or other thin metal tool no larger than 3 16 inc...

Page 78: ...s described in Using Cable Glands to protect the router interior from environmental elements including moisture heat cold and dust Failure to use cable glands with the chassis cable ports can result in damage to the router Caution We recommend that you cover the ports mentioned in this section with a PG 13 5 plug when they are not in use Ensure that you torque the PG 13 5 plug to 10 12 in lbs Note...

Page 79: ...onnects directly to the chassis cable port on the router adapter 1 Secures the split gasket over the cable Grommet 2 Fits over the cable and creates an liquid tight seal inside the glands Split gasket 3 Fits over gasket and cable assembly and connects it to the chassis cable port Cap 4 Cable Requirements Cables used with the cable glands should meet the following criteria Outdoor rated Cisco Catal...

Page 80: ...ng figure shows an Ethernet cable but the steps are the same for all cable types Note Figure 38 Cable Glands Components Threaded on Cable Split gasket 3 Cable connector to router 1 Cap 4 Grommet 2 Step 1 Verify the cable you are using meets the requirements described in Cable Requirements on page 63 Step 2 Remove the port plug from the port on the router Use the 3 Phillips screwdriver if needed Th...

Page 81: ...e glands When a cable is connected to this port the router interior is exposed to environmental elements which can damage the port and the router interior This port should be exposed only during terminal sessions when a cable is connected to the port This port should never be left unattended when in use When not in use cover the console port with a M42 plug that is attached to the CPU module Ensur...

Page 82: ...cable length for reliable communications Use only Cisco SFP transceiver modules with the router Each SFP transceiver module supports the Cisco Quality Identification ID feature which allows a Cisco switch or router to identify and validate that the transceiver module is certified and tested by Cisco Class 1 laser product Statement 1008 Warning Do not remove the dust plugs from the fiber optic SFP ...

Page 83: ...nsceiver module and the cable follow this procedure Step 1 Ensure that all power sources have been disconnected from the router Step 2 Remove the NPT covering plug see 1 of the following figure from the SFP port by following the guidelines given in this step The SFP port covering plug is designed to be removed only once and then be replaced with the SFP adapter The plug does not have a rubber O ri...

Page 84: ...r cable 2 Duplex LC optic fiber connector 1 Step 6 Insert the LC optic fiber connector end of the cable into the SFP module adapter Do not attach the cable gland to the adapter yet See the following figure Step 7 Insert the LC optic fiber connector into the SFP module and ensure that it latches into place Step 8 Apply sealing tape or sealant to threads of the extender and then thread the extender ...

Page 85: ...ender 4 Step 11 Tighten the compression cap 1 until the grommet and gasket compress on to the cable and provides seal and cable stress relief Use an adjustable or open end wrench to tighten to 2 7 to 3 2 lb ft 3 66 to 4 34 Nm Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 69 Connecting the Router Connecting a Fiber optic Cable to the Router ...

Page 86: ...t you must use cable gland and thread cable through the chassis cable port on the router See External Connections and Chassis Cable Ports Do not work on the system or connect or disconnect cables during periods of lightning activity Statement 1001 Warning Connecting an Ethernet Cable to the Router The following tools and materials are required Shielded outdoor rated Ethernet CAT5e or better cable ...

Page 87: ...e gland and pull several inches of cable through the adapter Step 6 Install an RJ 45 connector on the unterminated end of the Ethernet cable using your Ethernet cable installation tool Step 7 Carefully insert the RJ 45 cable connector into the Ethernet port opening on the router chassis and connect to the internal Ethernet connector See the following figure Cisco Catalyst IR8140 Heavy Duty Series ...

Page 88: ...t around the cable and then insert the gasket into the compression ring Step 11 Tighten the compression cap 1 in the following figure until the grommet and gasket compress on to the cable and provides seal and cable stress relief Use an adjustable or open end wrench to tighten to 2 7 to 3 2 lb ft 3 66 to 4 34 Nm Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 72 Connecti...

Page 89: ...l as an input the alarm input will detect an open or closed external circuit such as a relay When configuring alarm as an output the alarm output requires the user to provide their own external relay and external pullup resistor in the range of 3V to 60V The resistor value needs to be strong enough to energize the relay but weak enough to stay under 100mA when the pullup is forced to 0V Procedure ...

Page 90: ...Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 74 Connecting the Router Installing Modules and Antennas ...

Page 91: ...Technical Specifications on page 90 Battery Backup Operations The battery backup unit BBU provides the router with an emergency power source if the AC power source is unavailable The router supports up to three BBU units installed at one time The units are mounted in the center front of the IR8140H When you install 3 BBUs up to 8 hours of battery backup power is available on a fully loaded system ...

Page 92: ... the following conditions is met All BBUs are completely discharged AC power to the router is restored The BBU is disabled with software commands see Cisco Catalyst IR8140 Heavy Duty Series Router Software Configuration For information on technical details about the router power path selection and the conditions that trigger the BBU to begin operating see BBU Technical Specifications on page 90 No...

Page 93: ...en the router switches to BBU power BBU Lifecycle Handling and Storage Guidelines This section contains information about the BBU status and condition during the BBU lifecycle and how to approach and manage it BBU Storage Related Definitions Shelf life Shelf life is the length of time before a BBU needs to be recharged in order to avoid BBU over discharge State of charge State of charge SOC is the...

Page 94: ...from service The router switches to DC power supplied by the BBU s and remains powered for approximately 8 hours After 8 hours the BBU s reaches low voltage disconnect and the remaining shelf life is a minimum of 21 days The BBU should be placed in BBU disable mode when the router is removed from service in order to extend BBU shelf life up to 365 21 days The remaining shelf life depends on the St...

Page 95: ...nalysis BBUs removed for replacement must be disposed of in accordance with local guidelines US and Canadian customers should utilize www call2recycle org to properly recycle the lithium ion BBUs For local recycling outside of the US and Canada customers should contact the following Cisco email for guidance specific to customer s country region environment cisco com For further local take back and...

Page 96: ...ostatic discharge ESD damage which can occur when electronic cards or components are handled improperly and can result in complete or intermittent failures To prevent ESD damage follow these guidelines Always use an ESD wrist or ankle strap and ensure that it makes good skin contact Connect the equipment end of the strap to an unfinished chassis surface Place the BBU on an antistatic surface or in...

Page 97: ...with the socket connector and the alignment pin with the alignment hole When you connect a second or third battery to a battery already installed use the alignment pin and hole to ensure correct battery position and align the battery connectors Figure 42 Rear of Battery Backup Unit Description Item BBU Alignment Pin 1 BBU Interface Plug 2 Captive screws 6 for installing the BBU for stacking or ins...

Page 98: ...o power the router when it is connected Caution To prevent the BBU from powering the router prior to installation in the field the BBU is disabled during shipment To ensure the BBU can be charged and power the router when required enable the BBU right after installation When you replace a BBU in the router we highly recommend Note Replacing all the BBUs Verifying all the replacement BBUs are the s...

Page 99: ...Router on page 90 2 Removing the BBU Cage from the Faceplate on page 87 3 Removing BBU Modules from the BBU Cage on page 84 Installing BBU Modules to the BBU Cage Follow these steps to install BBU modules to the BBU cage BBU cage 4 Alignment hole 1 BBU security tab 5 Captive nuts 6 2 BBU cage pin notch 3 Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 83 Installing Batte...

Page 100: ...alignment hole and press the plug and socket connectors together Torque the six captive screws to 7 9 in lbs with a 1 Phillips screwdriver in sequence as shown in the following figure Removing BBU Modules from the BBU Cage To remove BBU modules from the BBU cage you must start with the last BBU module and work inward towards the back of the BBU cage Step 1 Loosen the 6 captive screws using a 1 Phi...

Page 101: ... as shown in the figure Note the location of BBU security tab in relation to the faceplate connector relief Step 2 Insert six M3 5 screws in the locations as shown in Torque screws to 10 12 in lbs in sequence as shown in the following figure Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 85 Installing Battery Backup Units Attaching BBU Cage to the Faceplate ...

Page 102: ... 3 The BBU assembly is now ready to be mounted to the router Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 86 Installing Battery Backup Units Attaching BBU Cage to the Faceplate ...

Page 103: ... BBU cage to the faceplate Do not discard the screws Step 2 Remove the BBU cage or assembly from the faceplate Installing BBU Assembly or Blank to the Router Follow these steps to install the BBU assembly or blank to the router Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 87 Installing Battery Backup Units Removing the BBU Cage from the Faceplate ...

Page 104: ...w on page 89 Step 3 Align the BBU assembly or blank with the router chassis note the location of padlock tab Step 4 Carefully push the BBU assembly fully into cavity BBU is self aligning with internal guide pins Do not leave the BBU assembly unattended until the M6 bolts have been tightened Step 5 Torque M6 bolts with 10mm socket driver Torque to 15 20 in lbs in the sequence shown below Cisco Cata...

Page 105: ...he router Follow these steps to install the BBU security screw Step 1 Ensure the BBU security screw is backed out until it hits retention plate Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide 89 Installing Battery Backup Units BBU Security Screw ...

Page 106: ... out the BBU security screw until it hits retention plate See Figure 46 BBU Security Screw on page 90 Step 2 Loosen four M6 bolts with 10mm socket on the BBU faceplate do not remove the bolts from the faceplate Step 3 Pull the BBU assembly or blank out straight The BBU assembly is heavy Caution Step 4 Ensure the BBU gasket stays in place and the sealing surface is clean BBU Technical Specification...

Page 107: ...ge of 85V to 250V for more than 20 ms Remaining BBU capacity 5 External ambient temperature is outside the range of 40 to 122 F 40 to 50 C Exit discharge8 7 All conditions met 8 Any condition met and system is detected Charge Conditions Table 11 Battery Backup Unit Charging Specifications Description Charge Conditions No more than 20 W when charging Power draw State of Charge SOC 85 AC power detec...

Page 108: ...0 C 4 to 185 F 20 to 85 C Operation Idle Short term 14 to 113 F 10 to 45 C for 3 months maximum Long term 27 to 77 F 3 to 25 C 65 Relative Humidity 40 to 90 SOC 14 to 113 F 10 to 45 C for 3 months maximum Storage and shipping Battery Life Table 13 Battery Backup Unit Battery Life Charge Discharge Cycles Battery Life Product ID 500 5 years IRMH BATT 4AH Cisco Catalyst IR8140 Heavy Duty Series Route...

Page 109: ...ftware These topics are discussed Before You Begin on page 93 About the Console Port on page 93 Connecting to the Console Port with Microsoft Windows on page 95 Connecting to the Console Port with Mac OS X on page 95 Connecting to the Console Port with Linux on page 96 Before You Begin Before you start a terminal session with the router you must connect a PC or PC terminal to the router console po...

Page 110: ... when a cable is connected to the port This port should never be left unattended when in use Caution The console port is an asynchronous serial port that allows you to connect to the device for initial configuration through a standard RS 232 port with an RJ 45 connector Any device connected to this port must be capable of asynchronous transmission Console Port Settings Configure the following para...

Page 111: ...ndows HyperTerminal included with some versions of Windows OS or PuTTY Step 2 Configure the terminal emulation software with the parameters described in About the Console Port on page 93 Step 3 Connect to the router Connecting to the Console Port with Mac OS X To connect a Mac OS X system USB port to the console using the built in OS X Terminal utility Step 1 Use the Finder to go to Applications U...

Page 112: ...mple root usb suse cd dev root usb suse dev ls ltr ACM crw r r 1 root root 188 0 Jan 14 18 02 ttyACM0 root usb suse dev Step 4 Connect to the USB port with the following command followed by the router USB port speed Example root usb suse dev screen dev ttyACM0 9600 To Disconnect the Linux USB Console from the Terminal Window Enter Ctrl A followed by and then type quit Cisco Catalyst IR8140 Heavy D...

Page 113: ...Materials and Tools You Supply 1 2 inch 13 mm socket wrench 2 Phillips head screwdriver Unmounting Instructions To unmount the router on any supported pole type Step 1 Disable any installed battery backup units and disconnect the router from AC power Step 2 Remove disconnect any external cables for example the external Ethernet connector at base of unit Step 3 Disconnect the internal cables taking...

Page 114: ...the bolts are removed from chassis Step 7 Remove the router from the bracket Transporting the Router To transport the router Step 1 Disconnect lightning arrestors that might be installed on the router Step 2 Optional Configure BBU to transport mode if BBU is installed Step 3 Verify that all open chassis ports are sealed with the cable port seal plugs shipped with the router Cisco Catalyst IR8140 H...

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