Bosch ACS 611 User Manual Download

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ACS 611

Originalbetriebsanleitung

Klimaservicegerät

Original instructions

A/C service-unit

Notice originale

Appareil de SAV pour climatiseur

Manual original

Aparato de servicios de aire
acondicionado

Istruzioni originali

Attrezzatura per assistenza
climatizzatore

Bruksanvisning i original

A/C serviceenhet

Oorspronkelijke gebruiksaanwijzing

Airco-onderhoudsapparaat

Manual original

Aparelho de manutenção de sistemas
de ar condicionado

Alkuperäiset ohjeet

A/C huoltolaite

Original brugsanvisning

A/C tjenesten Unit

Original driftsinstruks

A/C tjenesten Unit

Oryginalna instrukcja eksploatacji

Urządzenie do obsługi układu
klimatyzacji

Původní návod k používání

Přístroj na servis klimatizací vozidel

Orijinal işletme talimatı

A/C servis ünitesi

Оригинальное руководство по эксплуатации

Подготовка к обслуживанию

Summary of Contents for ACS 611

Page 1: ...l Oorspronkelijke gebruiksaanwijzing Airco onderhoudsapparaat pt Manual original Aparelho de manutenção de sistemas de ar condicionado fi Alkuperäiset ohjeet A C huoltolaite da Original brugsanvisning A C tjenesten Unit no Original driftsinstruks A C tjenesten Unit pl Oryginalna instrukcja eksploatacji Urządzenie do obsługi układu klimatyzacji cs Původní návod k používání Přístroj na servis klimat...

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Page 3: ... optional 43 4 9 Enter 43 5 Initial commissioning 44 5 1 Removing transportation packaging 44 5 2 Switching on the ACS 611 44 5 3 Required settings 44 5 3 1 Setting the language 44 5 3 2 Setting the date and time 44 5 3 3 Set workshop data 45 5 3 4 Enter serial number 45 5 4 Internal Refrigerant cylinder 45 5 4 1 Checking type of connection of external refrigerant cylinder 45 5 4 2 Filling interna...

Page 4: ...ump oil 56 11 5 2 Reset of oil change interval 56 11 6 Combo filter 57 11 6 1 Replacement of combo filter 57 11 6 2 Reset filter 57 11 7 Software update 57 11 7 1 irmware 57 11 7 2 Vehicle database 58 11 8 Replacing printer paper 58 12 Disposal 58 12 1 Disposal of electronic parts 58 12 2 Disposal of LCD display 58 12 3 Disposal of refrigerants UV dye lubricants and oils 58 12 4 Disposal of combo ...

Page 5: ... up connecting and operating Bosch products it is absolutely essential that the operating instructions owner s manual and in particular the safety instructions are studied carefully By doing so you can eliminate any uncertainties in handling Bosch products and thus associated safety risks upfront something which is in the interests of your own safety and will ultimately help avoid damage to the de...

Page 6: ...ing Bosch approved operating systems If the product is operated using an operating system other than the approved one then our warranty obligation pursuant to our supply conditions will be rendered null and void Furthermore we will not be held liable for damage and consequential damage incurred through the use of a non approved operating system Basic rules The contractor is bound to ensure that al...

Page 7: ...pleted This prevents refrigerant escaping into the environment Never use compressed air with R134a Certain mixtures of air and R134a are highly flammable Such mixtures are a potential hazard and may lead to fire or explosions and thus cause damage or injury R R Refrigerant extracted from a vehicle air conditioner may be contaminated with moisture lubricant dirt and traces of other gases R R R134a ...

Page 8: ...g the scales of the internal refrigerant cylinder R R Never perform any maintenance work which is not expressly recommended in this manual Contact customer service if components have to be replaced other than in the course of maintenance work R R ACS 611 must be connected to a properly grounded electrical connection R R If damage to the ACS 611 is established terminate usage immediately and contac...

Page 9: ...R Addition of oil R R Addition of UV dye R R Flushing The ACS 611 is only to be operated with R134a refrigerant The ACS 611 is not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R134a as this will cause damage Check the type of refrigerant used in the vehicle air conditioner prior to A C service 3 2 Delivery specification Description Order n...

Page 10: ...mount 5 Rear wheels 6 Master switch 7 Power cord socket 1 Depending on version ordered 3 4 Description of unit 4 6 5 1 2 3 8 7 9 10 12 11 Fig 1 Front view 1 Valve high pressure hp 2 Valve low pressure lp 3 Printer 4 Display and control panel 5 Gauge low pressure lp 6 Gauge high pressure hp 7 Pressure gauge of internal refrigerant cylinder 8 Fresh oil bottle 9 UV dye bottle 10 Used oil bottle 11 Co...

Page 11: ...B connection to perform updating of the firmware software 3 4 1 Selection and function keys Keys Name Operation Evacuation Refrigerant is extracted from the vehicle R R Control up R R Vacuum R R Upward cursor movement R R A vacuum is generated R R Control right R R Filling R R Cursor movement to the right R R Vehicle air conditioning system is filled with refrigerant R R Control left R R Automatic...

Page 12: ...y secured enabling simple fastening and removal Fig 5 Service flap on the side 3 4 5 Scales for refrigerant fresh oil and used oil There are various scales for checking the quantities of refrigerant UV dye fresh oil and used oil Do not exert excessive force when removing or inserting the UV dye fresh oil and used oil bottles as this could damage the scales UV dye and fresh oil bottle In order to r...

Page 13: ...electrician i i The power cord is firmly connected to ACS 611 3 4 9 Master switch Turn the main switch clockwise to turn on the ACS 611 3 5 Description of function The refrigerant recovered from the air conditioner passes through the combo filter to remove suspended particles and moisture The purpose of the vacuum pump is to generate a vacuum in the air conditioner and to detect possible leaks in ...

Page 14: ...4 Vehicle and customer data Input Menu 1 Menu 2 Database STANDARD SPECS EUROPEAN DATABASE TRUCK DATABASE USER SPECS SELECT MODEL DELETE MODEL ADD MODEL VEHICLE DATAS 4 5 Menu Input Menu 1 Menu 2 Menu PERFORMANCE TESTS DIAGNOSTIC TANK FILLING TANK RECYCLING ZEROING OIL SCALES REPORT MANAGEMENT PRINT REPORT EXPORT DATA DELETE DATA 4 6 Manual mode Input Menu RECOVERY R R Automatic emptying R R Extrac...

Page 15: ... time start screen are displayed i i ACS 611 is set ex works in such a way that only the internal refrigerant cylinder the fresh oil bottle and the UV dye bottle need to be filled before beginning servicing to vehicle air conditioning systems Factory setting Option Service hose length 2 5 m Unit kg ml Fresh oil scale activated Used oil scale activated Flushing deactivated 5 3 Required settings i i...

Page 16: ...the service hoses for damage Firmly connect the service quick release couplings to the service hoses Wear safety goggles Wear protective gloves i i Before the ACS 611 can be used the internal refrigerant cylinder must be filled with liquid refrigerant Make exclusive use of R134a refrigerant i i The refrigerant can be obtained from your gas supplier It can be stored normally and transported in vess...

Page 17: ...i i Return with Stop 6 A C service preparation Warning Risk of burns from hot engine components Contact with hot engine components will cause severe burns Allow the engine to cool down Wear protective gloves Warning Risk of frostbite from escaping refrigerant Refrigerant causes severe frostbite on the skin Check the service hoses for damage Firmly connect the service quick release couplings to the...

Page 18: ...data with A Z 0 9 and confirm with E i i MENU deletes character to left of cursor Navigate the cursor to the next line with E Navigate inside the window with o u z or v i i There are 4 lines with 20 characters for the vehicle description and 1 line with each 20 characters for the refrigerant quantity oil quantity and oil type available 7 1 3 Customer and vehicle data Observe the ACS 611 menu promp...

Page 19: ...tioning system during filling recovery must be implemented in order to continue i i Fresh oil and UV dye can only be added in conjunction with R134a Always observe the vehicle manufacturer s instructions before altering the oil quantity Before filling with UV dye it is essential to check whether leak testing of the air conditioning system with UV dye is approved by the vehicle manufacturer Filling...

Page 20: ... the ACS 611 menu prompting 1 Call up start screen 2 Press Vacuum 3 Enter duration of vacuum generation with 0 9 z v and confirm with E ACS 611 performs vacuum phase i i Return with Stop 7 4 Automatic service i i This function enables the automatic performance of the service phases Recovery Vacuum and Filling i i Service parameters vacuum generation time filling quantity and type of refrigerant an...

Page 21: ... i i With 1 the following is shown INTRODUCE EXTRA OIL The added fresh oil quantity added oil quantity see glossary must be set with 0 9 z v and confirmed with E 6 Select 1 or 2 and confirm with E SET REFRIGERANT CHARGE is displayed 7 Enter refrigerant quantity R134a with 0 9 z v and confirm with E ACS 611 performs Automatic service i i Return with Stop 7 5 Processing Observe the ACS 611 menu prom...

Page 22: ...rnal refrigerant quantity ZEROING OIL SCALES Error in scales setting Perform Tare scales If error persists contact customer service HIGH RECOVERY TIME The recovery time exceeds the set maximum duration Check vehicle air conditioner for leaks If error persists contact customer service A C SYSTEM EMPTY There is no refrigerant in the vehicle air conditioning system OUTOIL BOTTLE FULL CALIBRATE SCALE ...

Page 23: ... properly Measurements must be taken at a distance of approx 1 m from the vehicle Measuring in close vicinity of the engine can lead to a false diagnosis 11 High pressure gauge Read highest pressure value when compressor is switched on 12 Low pressure gauge Read lowest pressure value when compressor is switched on 13 Temperature Read mean air temperature value at fan openings in the middle The ACS...

Page 24: ... Optionally special accessories for the cleaning of vehicle A C components can be connected for ACS 611 If these special accessories are used this function must be activated in the selection menu 1 Call up start screen 2 Press 3 and Flush simultaneously and release The message ENTER CODE 0000 is displayed 3 Enter code 2222 and confirm with E 4 Select FLUSHING with o u and confirm with E 5 Activate...

Page 25: ...rts at least once a week 11 Maintenance 11 1 Spare and wearing parts Description Order number Combo filter SP00100001 Vacuum pump oil SP00100086 Roll of paper for printer SP00100087 Service hose HP 2 5 m SP00100029 Service hose HP 5 m SP00100035 Service hose LP 2 5 m SP00100030 Service hose LP 5 m SP00100036 Quick release coupling HP SP00100083 Quick release coupling LP SP00100082 Used oil bottle ...

Page 26: ...lush simultaneously and release The message ENTER CODE 0000 is displayed 3 Enter code 1111 and confirm with E 4 Select IN OIL CALIBRATION with o u and confirm with E Calibration fresh oil zero position enter weight 5 Remove the fresh oil bottle from the scales 6 Enter 0000 ml and confirm with E Calibration weight is displayed 7 Fill fresh oil bottle with exactly 250 ml of fresh oil fresh oil scale...

Page 27: ...l filling screw i i The container for catching oil should have a capacity of approx 1 l 1 Place a vessel under the drain 2 Remove drain plug and oil fill plug from vacuum pump 3 Drain off all the oil 4 Screw on drain plug finger tight 5 Fill in vacuum pump oil 6 Start the vacuum phase 7 Check the oil level sight glass i i The oil level should be in the middle between the full and empty marks 11 5 ...

Page 28: ...sure gauge must reach 0 bar 4 Disconnect ACS 611 from power supply 5 Carefully open the ACS 611 housing 6 Replace filter Fig 9 Combo filter Make sure the old sealing rings are removed before securing the new filter Pay attention to correct positioning of the sealing rings when fitting a new filter Take care not to damage any hoses or electrical connections when changing the filter Never re use an ...

Page 29: ...zardous waste 12 3 Disposal of refrigerants UV dye lubricants and oils Refrigerants which can no longer be used must be returned to the gas supplier for disposal The lubricants and oils removed from air conditioners must be returned to official collection points The UV dye must always be disposed of in line with the local regulations governing the disposal of hazardous waste 12 4 Disposal of combo...

Page 30: ...611 R R Vacuum phase A vacuum is generated in the vehicle air conditioning system Measurement of the drop in pressure commences as soon as the vacuum has been generated R R Fresh oil refill phase Fresh oil is added to the vehicle air conditioner R R UV dye refill phase A certain quantity of UV dye is added to the vehicle air conditioner R R Filling phase A certain quantity of refrigerant is added ...

Page 31: ...Robert Bosch GmbH Franz Oechsle Straße 4 73207 Plochingen DEUTSCHLAND www bosch com bosch prueftechnik bosch com S P00 D00 002 2013 04 10 ...

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