ZWICK TRI-CHECK Series Скачать руководство пользователя страница 7

Operation instructions Butterfly Check Valve Series TRI-CHECK, with 

counter weight and optional hydraulic damper 

ZWICK Armaturen GmbH  D-58256 Ennepetal

 

Instructions No.

 

Zw-Tri-Check-2016 / Rev.11 

6

 

Installation 

4.1.    General 

The requirements for the installation apply for valve units same as for the piping system into which 
the valve is installed and as for the plant control system, to which the actuator is connected. This 
instruction gives such advices only, which 

shall be observed additionally

 

Danger

 

Check valves – especially wafer type valves – shall be transported and installed 

disc 

closed only.

 Otherwise the disc could be damaged and the valve will no more be 

tight.

 

 

Attention 

When the valve is not yet installed: Prevent to get one’s hand between body and disc: 

The Interlocking of the disc / the damper may only be removed and carefully be 
operated when the check valve is installed in the pipe system.  
If a butterfly valve is used in end-of-line-service, take special care to assemble a blind 
flange or a cover behind the valve.

 

 

Attention

 

The check valve is adjusted for the tight closed position by the manufacturer:  
In the closed position the limit stop of the unit valve / actuator must be in the seat of 
the check valve. The movement of the counter weight and the disc must by no means 
be limited. The position of the counter weight on the lever is adjusted by the 
manufacturer.  
This adjustment of the counter weight must not be changed.
 

 

Mortal 

Danger 

Make sure that the valve is installed in the orientation approved by the manufacturer. 
Usually the valve is installed in a horizontal pipe. The shaft of the valve usually is in a 
horizontal orientation. The counter weight has to be positioned in a way that it closes 
the disc in a clockwise direction. 
The mounting orientation MUST be approved by the manufacturer. 

Disregarding these rules can lead to damages on the valve and/or make the pipe 
system burst and cause danger to health and life of the user! 

 

Attention 

Check valves with damper: 
Make sure that the damper complements the design of the installation. The damper 
has a direct influence on the opening and closing time of the valve. An improper 
adjustment can cause unregulated and/or inadmissible  operating states of the 
installation. 
Disregarding these rules can lead to damages on the valve and/or make the pipe 
system burst and cause danger to health and life of the user! 

4.2   

Installation  

 Bring the valve in its protective packaging to the place of installation and do not unpack it  

earlier. 

 Check and be sure, that the valve and the actuator are free from damage. Valves or actuators 

with visible damage must not be installed. 

 Check and be sure, that the valve pressure class and the connecting type and dimensions and 

the actuator data correspond to the plant data. See markings in the valve’s label.  

 

Mortal 

Danger 

No valve shall be installed, that’s certified pressure/temperature range (= "rating") is not 
sufficient for the operating conditions: This range is defined in the catalogue <butterfly 
valves TRI-CHECK>. See section 9 < information >. 
If other materials are used or at service conditions not included in the above mentioned 
diagrams, the manufacturer shall be asked for release.

  

Ignoring these requirements could mean danger for the life or health of the user 
and/or cause damage in the piping system. 

At any doubt, contact the manufacturer. 

Содержание TRI-CHECK Series

Страница 1: ...Operation Instructions Butterfly check valve series TRI CHECK with counter weight and optional hydraulic damper...

Страница 2: ...uctions 2 2 2 Safety Instructions for the Operator 2 2 3 Special Dangers 3 2 4 Marking of butterfly valve 4 3 TRANSPORT AND STORAGE 5 4 INSTALLATION 6 5 PRESSURE TEST AND START UP FEHLER TEXTMARKE NIC...

Страница 3: ...itation has to be avoided by all means 2 Safety Instructions 2 1 General Safety Instructions The safety requirements apply for valve units same as for the pipe system into which the valve is installed...

Страница 4: ...ing screw or the cover plate at the body or before removing the valve from the pipe the pipe system must be completely depressurized so no media can leak from the pipe uncontrolled Be sure that the va...

Страница 5: ...aximum allowable temperature Date Year month ASME type plate For Marking Note Manufacturer Zwick GmbH Address see Section 9 Information Model no e g C10125C AA 11CP Key no see the ZWICK catalogue S No...

Страница 6: ...s and the damper from damage at transport Valves must be stored in the same condition as they are delivered The counter weight and the damper if applicable must not be operated or removed The counter...

Страница 7: ...a horizontal pipe The shaft of the valve usually is in a horizontal orientation The counter weight has to be positioned in a way that it closes the disc in a clockwise direction The mounting orientat...

Страница 8: ...g these rules can lead to damages on the valve and or make the pipe system burst and cause danger to health and life of the user Mortal Danger Check valves with weight and damper Make sure before asse...

Страница 9: ...the flange bolting be sure that the bolts centre the valve body correctly Attention Wafer type butterfly valves series TRI CHECK may need flange bolts and studs with different length for connection t...

Страница 10: ...ved For valves remaining permanently in the same position it is recommended to operate it 1x to 2x each year to check their function Moreover it was recommended to provide free inlet and outlet distan...

Страница 11: ...e is corroded at body or trim surfaces choose wear and spare parts of a more resistant material quality Leakage at the stuffing box Tighten the stuffing box bolting in steps of turns clockwise alterna...

Страница 12: ...ssible limits of the environment that contains Charging of individual valve components from the function OPEN CLOSE hazards All outside parts of the valve are made of metal and are conductive connecte...

Страница 13: ...y with this directive 6 fulfills the declared requirements of this directive 7 may be only operated under consideration of the supplied operating instruction no Zw Tri Check 2016 without actuator acce...

Страница 14: ...400 II III III III III III III III 400 III III III III III 450 II III III III III III III III 450 III III III III III 500 II III III III III III III III 500 III III III III III 600 III III III III II...

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