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48/52 | Operation manual Z130-SE | 05/2016

49/52 | Operation manual Z130-SE | 05/2016

12. Winterizing

It is important to winterize the combine to extend the service life of the machine.

Pay special attention that there are no crops left in the machine to prevent stifle

by rodents

• Free all bearings of dust and dirt deposits. Only blow off using compressed air. Do not use

high-pressure cleaners.

• Thoroughly clean combine. Particularly: the threshing cylinder, the threshing concave and

the sieve case. Make sure no water is left in the machine.

• Clean the belts and belt roller of all dirt.

• Remove all the engine panneling and clean the engine

• Lubricate combine. Briefly move the lubricating points or allow to move.

• Clean chains using diesel fuel and spray with chain spray.

• Grease/oil all bare parts, such as knife bar and crop lifter.

• After cleaning check the combine for damage. Rectify / have rectified any damage imme-

diately.

• Park combine in a dry space protected from the weather.

• Lower all attachments to relieve the load on the hydraulic system.

• Set threshing cylinder speed to min.

13. Troubleshooting on the

machine

13.1. Header cuts poorly

• Correctly adjust knife stroke change

• Repair mowing fingers

• Knives not straight

• Align knife bar

• Renew damaged blades

• Remove accumulations of dirt on the knife

bar

13.2. Lodged grain is picked up

poorly

• Fit crop lifters (min. 5 pieces)

• Select correct distance for the crop lifter

• Increase engagement of reel prongs

• Approach the crop from a different direc-

tion

• Correct adjustment of the header load

relief springs

• Adjust reel further forward

13.3. Blockages at the crop divider

tips

• Check height adjustment of the header

skids

• Check header skids for damage

• Check height adjustment of the crop divider

tips and re-adjust if necessary

13.4. Header raises too slowly

• Check hydraulic oil level

• Have hydraulic oil pressure checked

• Check adjustment of the flow rate regulator

on the hydraulic valve (basic setting: 6),

adjust if necessary

13.5. Reel shaft winds at the sides

• Adjust inner deflectors toward the inside

and higher

13.6. Reel winds at the ends of the

prongs

• Adjust reel higher

• Reduce engagement of reel prongs

• Adjust reel speed to the vehicle speed

13.7. Reel prongs collide with the

knife in the lowest position

• Adjust eye bolts for the reel hydraulic

cylinders higher, pay attention to parallel

alignment!

13.8. Reel is not straight on raising

• Bleed hydraulic cylinders

• Move reel up to stop and check for leaks,

have leaks repaired if necessary

13.9. Too many stones are picked

• Attach fewer crop lifters

• Higher cutting

13.10. Threshing cylinder winder

• Increase threshing cylinder speed with

damp threshed material

• Correct basic setting of the threshing con-

cave

• Pay attention to even entry to the header

• Clean variator belt pulleys

• Check variator belt and pulleys for wear

• Drive slower with increasing moisture

• Optimise reel horizontal adjustment

13.11. Speed of the machine fluctu-

ates excessively

• Check engine and fuel supply

13.12. High belt wear

• Check belt running

• Remove rust from v-belt pulleys and clean

• Clean oiled belts

• Switch on threshing system at idle and only

Содержание Z130-SE

Страница 1: ...Operation manual Z130 SE 05 2016 Operation manual ...

Страница 2: ...uld be unsatisfied at some point please let us know Only in this way can we include your suggestions for improvement in our day to day work We would like to wish you every success with your new plot combine Z130 Zürn Harvesting GmbH Co KG Production Zürn Harvesting GmbH Co KG Domäne Hohebuch 5 D 74638 Waldenburg Tel 49 0 7942 94736 0 Fax 49 0 7942 94736 10 Customer service Tel 49 0 7942 94736 15 T...

Страница 3: ...rapeseed side cutting knives option 29 7 10 Fitting corn header option 30 7 11 Grain tank 30 7 11 1 Folding out grain tank discharge pipe 30 7 11 2 Switching on grain tank discharge pipe 30 7 12 Electronic weighing device option 30 8 Threshing 31 8 1 Switching on off threshing system 31 8 2 Switching on off header 31 9 Cleaning 32 9 1 Adjusting and switching on cleaning blower 32 9 2 Blowing out h...

Страница 4: ...xcessive mat formation on the lamella sieve messy grain 50 13 19 Grain tank discharge does not work 50 14 Technical data 51 14 1 Header 51 14 2 Reel 51 14 3 Threshing cylinder 51 14 4 Threshing concave 51 14 5 Shaker 51 14 6 Cleaning 51 14 7 Sieve 51 14 8 Corn conveyance 51 14 9 Grain tank optional 51 14 10 Engine 51 14 11 Propulsion 51 14 12 Steering 51 14 13 Brakes 52 14 14 Tyres 52 14 15 Dimens...

Страница 5: ...d road traffic rules are always to be followed Zürn Harvesting GmbH Co KG is not liable for any damage resulting from unauthorised modifications to the machine 2 2 General health and safety instructions It is forbidden to stand behind the header and behind the straw dis charge To prevent the risk of fire keep machine clean Smoking on the machine is forbidden Due to their function some parts of the...

Страница 6: ...g away on leaving Parking brake wheel chocks 3 Switch off engine remove ignition key and lock cab if necessary 4 Switch off main battery switch 5 Never leave combine unsupervised as long as the engine is still run ning 6 Wait unit all attachments are stationary 2 2 5 Attachments Only work under raised parts of the machine e g header reel if they are secured against dropping Never stand between com...

Страница 7: ...rical system On the replacement of components pay attention to the stipulated technical requirements On the subsequent addition of electrical components check whether these cause malfunc tions in the vehicle electrics electronics 1 Display RPM 2 Turn switch blower rpm 3 Multifunction lever 4 Switch sieve cleaning 5 Switch header cleaning 6 Switch slew grain tank pipe 1000 l 7 Display grain tank fu...

Страница 8: ...30 SE 05 2016 3 2 Speed display 1 Threshing cylinder rpm 2 Blower rpm 3 RPM option 3 3 Multifunction lever 1 Raise header 2 Lower header 3 Raise reel 4 Lower reel 5 Header on 6 Header off 7 Reel forward option 8 Reel back option 1 2 3 4 5 6 7 8 Fig 3 3 Fig 3 2 1 3 2 ...

Страница 9: ...n the direction of the neutral position N Driving backward To drive backward move the multifunction le ver from the neutral position N all the way to the right Slowly pull the multifunction lever backward 2 The combine starts to move The further backward you press the multifunction lever the faster the combine moves To brake the combine again press the multi function lever back in the direction of...

Страница 10: ...ake lever Fig 3 8 on the left side of the driver s cab Fig 3 7 Fig 3 8 Fig 3 6 Check the header the grain tank the sieve case as well as the shaker for loose parts Check engine oil level Check oil level in the hydraulic system Check air filter Check coolant level Check coolant and air intake hoses Check acid level in the battery Check fuel tank filling if necessary bleed fuel system Check wheel nu...

Страница 11: ...s an increased oil consumption Top up oil in good time 5 3 Shutting down engine 1 Set engine to idle 2 Shut down threshing system and grain tank discharge pipe 3 Turn ignition switch until the combine is off 4 Switch off main battery switch Prior to starting the engine it is to be ensured that the joystick is in the neutral position and all safety guards are attached and are in the protective posi...

Страница 12: ...00 2 3 1 800 1000 14 Wheat 1000 1300 2 3 1 800 1000 14 7 Thresher settings Table thresher settings 7 1 Checking the threshing result After starting threshing visually inspect the threshing result and check the settings if neces sary 7 2 Changing round hole sieves 1 Undo the two knurled bolts for the dust plate see 7 7 2 Remove the dust plate 3 Undo the clamping nuts Fig 7 1 on both round hole siev...

Страница 13: ... Adjusting dust plate Position the dust plate Fig 7 5 such that at the rear edge of the under sieve the grains do not wander forward on the under sieve The opening between the dust plate and upper sieve must be large enough that the chaff on the under sieve can wander to the rear Fig 7 2 Fig 7 3 Fig 7 4 1 2 7 9 Adjusting header 7 9 1 Removing header The combine has a quick change system for removi...

Страница 14: ...9 4 1 Setting reel speed The reel speed is set continuously using the hand lever on the dashboard see 3 1 element 9 7 9 4 2 Reel horizontal adjustment Manual 1 Remove the locking bolt on both sides Fig 7 11 2 Move the reel ensure the reel does not jam 3 Tighten the locking bolts again Hydraulic The reel is adjusted hydraulically via the buttons on the multifunction lever see 3 3 element 7 8 7 9 4 ...

Страница 15: ...t the attachment can be lifted with a force of 50 80 kg 7 9 7 Adjusting header skids The cutting depth is limited by the header skids For this purpose the header skids are adjusted using clamping eye bolts Fig 7 16 as re quired 7 9 8 Fitting rapeseed side cutting knives option Instead of the crop divider it is possible to fit rapeseed side cutting knives 1 Remove crop divider 2 Insert drive shaft ...

Страница 16: ...sing the switch see 3 1 element 6 7 11 2 Switching on grain tank discharge pipe Korntankentleerrohr nur einschalten wenn das Rohr ausgeklappt ist The grain tank discharge pipe is switched on and off using the Grain tank discharge switch see 3 1 element 17 7 12 Electronic weighing device option For operation and adjustment see separate operating manual Weighing system DK800 HMP2 8 Threshing 8 1 Swi...

Страница 17: ...ader can be blown out using a switch see 3 1 element 5 on the dashboard Fig 9 3 Fig 9 2 Fig 9 1 10 Maintenance 10 1 Maintenance table Maintenance work Maintenance times Prior to start of harvest Daily After the first 10 h Every 50 h Annually or every 500 h As re quired After the harvest Lubricate machine X X X X X Hydraulic system Check oil level X Change top up hydraulic oil X Change vent filter ...

Страница 18: ...hreshing concave adjusted to 3 mm checked 32 Covers fitted in side wall 2x small 2x large 33 Threshing concave fastening checked 34 Table locking pins firmly fastened 35 Table adjusting bolts firmly tightened M10 36 Turbine visual inspection 37 Shaker carrier lever pins firmly fastened 38 Shaker bolts 4x firmly fastened 39 Sieve and baffle plate firmly fastened 40 Sieve case carrier lever firmly f...

Страница 19: ...e safety railings 9 Secure driver platform against tilting back again on the left side using the securing strut Tilt back in reverse order On tilting back ensure no hoses are trapped Do not stand under the driver platform until it is secured using this securing strut 10 4 Liquids 10 4 1 John Deere 10 4 1 1 Oils Type Amount oil change Amount initial filling Engine oil John Deere PLUS 50 7 5l 7 5l H...

Страница 20: ...ig 10 3 and place in a clean container 3 Top up oil 4 Fit hydraulic oil filter 5 Closed red cover All attachments must be lowered to check the hydraulic oil level 50 75 of the inspection glass must be filled Fig 10 1 Fig 10 2 Fig 10 3 Empfohlener Ölstand 10 8 Lubrication plan Lubrication intervals Feed belt left right Fig 10 4 Pos 1 Every 25 h Grease must escape on one side Threshing cylinder bear...

Страница 21: ... cable ties 3 Remove support bridge Fig 10 14 4 Turn adjusting unit clockwise until the belt is in full contact with the pulley hub Fig 10 15 If it is not possible to turn the adjusting unit by hand a wrench can be used Attention Use wrench with care the plastic sleeve could be irreparably damaged 5 Clean bolts holes in the lower variator pul ley using compressed air 6 Screw release bolts into the...

Страница 22: ...ension it should be possible to deflect the belt approx 1 cm with gentle pressure 6 Screw in grub screws and tighten to 10 Nm Attention The markings must be in a line Fig 10 18 Fig 10 19 10 12 Towing the machine 1 Set the ball valve between the drives to By pass Fig 10 20 2 Remove the rubber plugs on the drive mo tors 3 Screw in the release device using the bolts M12x70 until it is hand tight Fig ...

Страница 23: ...F2 5 15 A Threshing system header grain tank discharge F2 6 15 A Blowing out hydraulic supply F2 7 7 5 A Sockets 4 pin permanent positive F2 8 Not used 11 1 2 On the steering column F1 15 A Socket 2 pin unswitched positive F2 15 A Hazard warning indicators unswitched positive F3 7 5 A Side lights left instrument lighting F4 7 5 A Side lights right F5 15 A Low beam headlights F6 15 A High beam head...

Страница 24: ...the printed circuit board 2 3 4 5 6 7 8 1 10 11 12 13 9 Fig 11 3 Item Function 1 Warning 2 Blower 3 Hydraulics header 4 Brake 5 Reel horizontal adjustment 6 Start inhibit 7 Potentiometer output 8 Multifunction lever 9 Header 10 Hydraulics reel 11 Reel up down 12 Header up down 13 Header on off ...

Страница 25: ...e crop from a different direc tion Correct adjustment of the header load relief springs Adjust reel further forward 13 3 Blockages at the crop divider tips Check height adjustment of the header skids Check header skids for damage Check height adjustment of the crop divider tips and re adjust if necessary 13 4 Header raises too slowly Check hydraulic oil level Have hydraulic oil pressure checked Ch...

Страница 26: ... Cutting width 1 25 m 1 50 m 1 75 m 2 0 m Knife drive hydraulic Feeding auger and transfer roller Blow out device Crop divider Crop lifter Depth control using sliding skids and hea der load relief springs 14 2 Reel 4 piece reel with hydraulic drive Hydraulic reel speed adjustment Hydraulic reel height adjustment Mechanical reel horizontal adjustment optionally also hydraulic Brush bars optional 14...

Страница 27: ...h header without crop divider approx 5 10 m Width with header 1 25 m approx 1 30 m Wheelbase 2 50 m Weight from 2350 kg depending on configuration 14 16 Options Various systems for grain delivery bag ging system grain tank Electronic weighing system with sampling Different tyres 2 row corn header type Geringhoff 260 270 275 Rapeseed side cutting knife left and right with mechanical drive Sunflower...

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