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G R E A S E , O I L , A N D S E D I M E N T S E PA R AT I O N

Proceptor

®

Owner's Manual

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Содержание FOG-ceptor Z250H

Страница 1: ...G R E A S E O I L A N D S E D I M E NT S E PA R ATI O N Proceptor Owner s Manual ...

Страница 2: ...CTION 8 3 1 WATER LEVEL AND TANK DEPTH 8 3 2 GREASE OIL AND SOLIDS LEVELS 10 3 3 TOTAL WASTE COLUMN MEASUREMENT 10 3 4 TREATED WASTEWATER SAMPLING 10 4 MAINTENANCE 11 4 1 EMPTYING AND SERVICING PROCEPTOR 11 4 2 MAINTENANCE FREQUENCY 12 4 3 TROUBLESHOOTING 13 4 4 ODOR CONTROL 13 4 5 SPILLS 13 5 ADVANCED ACCESSORIES AND OPTIONS 14 5 1 OIL COALESCER 14 5 2 SUCTION PIPE 16 5 3 OIL AND GREASE ALARM 16 ...

Страница 3: ...fiberglass construction eliminates corrosion that can lead to soil and or ground water contamination and costly remediation 1 2 DESIGN Tough reinforced fiberglass construction eliminates corrosion Elliptical separation chamber optimizes separation conditions Internal piping design eliminates scouring of stored oil grease and solids Sized based on site specific water flow and usage to ensure superi...

Страница 4: ...4 PROCEPTOR OWNER S MANUAL Figure 1 Illustrates the components of a standard single tank Proceptor separator Figure 1 Single tank Proceptor design ...

Страница 5: ...ct other common unit configurations Figure 2 4 Dual tank with dual accessway Figure 2 3 Single tank with dual accessway Figure 2 5 Single tank with triple accessway Figure 2 1 Dual tank with one accessway per tank Figure 2 2 Triple tank with one accessway per tank ...

Страница 6: ...tank oil grease and other liquids with a specific gravity less than water rise to the surface in the first chamber while suspended solids settle to the bottom by gravity The wastewater then flows into the second chamber by a means of a flow distributor on the baffle wall or riser pipe into the second tank ensuring a smooth flow path where further separation occurs Cleaner water from the middle ele...

Страница 7: ...dustry s BMPs will likely have additional items and useful tips 2 2 KITCHEN BMPs 1 Keep grease out of the drains Prevent pouring excess oil or grease down the drain The thick yellow grease should be collected and rendered The more yellow grease collected and rendered the less grease that ends up in the drains or in your Proceptor separator Yellow grease can be used as raw material for biofuels Gre...

Страница 8: ...ed from soap within the separator instead of further downstream 3 Inspection Regular inspection is important to ensure the drainage system is working properly When the unit is first commissioned check the levels of solids grease and oil at weekly intervals for food applications to determine how much material is accumulating Oil separators in garages should be checked monthly to start These observa...

Страница 9: ...nter this into your records If during a routine inspection the water level is unusually high there may be a blockage downstream The water level should not rise as high as the tank neck and extension collar through the accessway B Bottom of Tank to Floor Level in or cm circle one Measure from the tank bottom to the floor level and record the height in your separator maintenance records Record this ...

Страница 10: ...on the bottom six inches or so of the dipstick measuring tape or gauge rod Slowly lower the measuring device into the liquid coated end down to where the oil water interface is anticipated Mark the floor level against the rod Slowly pull the rod back up without stirring the oil A change in color by the water paste indicates where the oil water interface occurs The distance between the color change...

Страница 11: ...m storage capacities may be exceeded resulting in the loss of previously captured oil grease and solids This may expose the Owner Operator to unnecessary liability and or higher sewer use surcharges Proceptor separators must be serviced by a vacuum or pumping truck Liquid waste pump out companies are a well established sector of the servicing industry Costs to clean a Proceptor separator vary base...

Страница 12: ...0 2 000 1154 589 16 9 GMC 2600 OMC 2000 2 600 1415 891 19 13 GMC 3000 OMC 3000 3 000 1638 1080 22 15 GMC 4000 OMC 4000 4 000 1712 1315 15 15 GMC 5000 OMC 5000 5 000 2226 1776 20 19 GMC 6000 OMC 6000 6 000 2883 2092 26 22 GMC 7000 OMC 7000 7 000 3396 2611 30 27 GMC 8000 OMC 8000 8 000 3810 2707 23 15 GMC 9000 OMC 9000 9 000 4324 3139 26 22 GMC 10000 OMC 10000 10 000 4795 3700 28 30 FOG ceptor Z50H ...

Страница 13: ... may be solidifying in the pipes etc To ensure the separator functions correctly take all corrective actions required to reduce the quantity of solids and contaminants entering the Proceptor and ensure that all BMPs are being followed 4 4 ODOR CONTROL Vents Vent ports are provided with the Proceptor separator The installer should connect the port s in the top of the tank This will help maintain ai...

Страница 14: ... of the coalescer pack and exit to float on the liquid surface The newly formed larger oil globules will rise faster Most suspended solids reaching the coalescer will slide down the inclined surfaces to exit the bottom of the pack and continue to the tank bottom In a gravity separator coalescers are not suitable for removing chemically emulsified or dissolved oil Soap in wastewater will cause chem...

Страница 15: ...igh pressure wash may used Use care not to damage the internal parts of the pack with a high pressure wash 7 Ensure all oil water and sediment is pumped out removed from the oil separator until it is clean to the bottom 8 Ensure the frames in the Proceptor baffle inside the tank are free of debris especially at the bottom where the coalescer is installed 9 Before refilling the separator with clean...

Страница 16: ...de the accessway extending down into the tank Complete operational instructions were provided with the sensor alarm when it was originally shipped Two alarm options are offered as follows Wireless Smartpro RF version Wired Smartpro version For calibration and installation procedures please refer to the corresponding alarm manuals on the Info Hub section of the website at zurn com tools resources g...

Страница 17: ...tages may also cause alarms To check the sensor probe condition lift the sensor pipe out of the bracket If debris is found on the probe forks clean them carefully with a soft brush and detergent being mindful not to scratch the surfaces or break the forks Testing With power supplied to the system the following are nominal conditions for the LED lights Push the test button on the panel The Caution ...

Страница 18: ...owing conditions If these conditions are not met this warranty shall be null and void 1 The Proceptor or FOG ceptor is installed operated and maintained in accordance with the Proceptor or FOG ceptor Installation Instructions and Proceptor or FOG ceptor Owner s Manual 2 Oil Multi Cell OMC and Gravity Grease Multi Cell GMC models up to 4000 gallons are installed as shallow burial having a maximum d...

Страница 19: ...EPRESENTATION OR WARRANTY OR ANY WARRANTY OF NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER NO EMPLOYEE OF ZURN OR ANY OTHER PARTY IS AUTHORIZED TO MAKE ANY OTHER REPRESENTATIONS OR WARRANTIES OTHER THAN THE WARRANTY SET FORTH HEREIN THIS WARRANTY IS THE PURCHASER S SOLE AND EXCLUSIVE REMEDY AND ACCEPTANCE OF THIS EXCLUSIVE REMEDY IS A CONDITION OF THE PURCHASE ...

Страница 20: ...ES LIMITED 7900 Goreway Drive Unit 10 Brampton Ontario L6T 5W6 877 892 5216 Form No 700 006 2 20 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ADVERTENCIA Cáncer y daño reproductivo www P65Warnings ca gov AVERTISSEMENT Cancer et effets néfastes sur la reproduction www P65Warnings ca gov ...

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