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START HERE

PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE INSTALLATION.  

Auto makers offer varied models to each vehicle and occasionally manufacture 

more than one body style of the same model. To assure your part is correct; our tech 

department can be contacted at [email protected] to verify fitment and assist with 

technical questions. All other inquires can be directed to [email protected]. In the 

event you do not have internet access please call 844-653-8040

* APPLICATION MODELS VARY. WE RECOMMEND TO VERIFY FITMENT BEFORE BEGINING INSTALLATION PROCESS.

* IMAGES FEATURED IN THE INSTRUCTION DOCUMENTS MAY NOT ALWAYS EXACTLY MATCH YOUR MODEL OR PART.

Parts included

hardware

 

INCLUDED

Installation Guide

STEP 2

Z

84

54

0

1

(6) 

M6 x 1.0 MM x 16 MM Screw (Black Oxide)

(

10

M8 x 1.25 MM x 30 MM Screw (Black Oxide)

(

24

M8 x 1.25 MM x 20 MM Screw (Black Oxide)

(

8

) M8 

x 1.25 MM Flange Nut

(

34

Split Lock Washer for M8 Screw Size (Black Oxide)

(8) M6 Washer

(4) M6 x 1.0 MM x 20 MM Screw (Black Oxide)

(4) M6 Lock Nut

(8) M8 Hex Nut (Stainless Steel)

(8) M8 x 20 MM Hex Head Cap Screw

(8) 3/8 "x 7.8" Metal Washer

(8) M8 Split Lock Washer

(4) 1/32" Rubber Padding

(8) 1/8" Rubber Padding

(4) 1/8" x 2" x 39" Rubber Padding

(10) Zip Ties

Z3254

1

1

Same as Z

84

54

0

1 but includes

(

8

3" LED Pod Lights (6 White, 2 Amber) + Wiring

Z

84

54

2

1

Same as Z

84

54

01

 but includes

(8) 3" LED Pod Lights (6 White, 2 Amber) + Wiring

(1)

30" Light Bar + Wiring

 + Brackets

(2)

1/4" - 20 Nylon Lock Nut

(2) 1/4" x 5/8" Flat Washer

ALL Z

84

54

XX

 MODELS

(1) Front

 Crossbar w/ LED Bracket

(1) Side Tubing Assembly (Left)

(1) Side Tubing Assembly (Right)

(1) Front Left Mounting Assembly

(1) Front Right Mounting Assembly

(1) Rear 

Tubing

 Assembly

(2) Mid Clamping Bracket

(1) Rear Clamping Bracket (Left)

(1) Rear Clamping Bracket (Right)

(2) Mid Crossbar

(2) Rear Crossbar 

2)

As shown to the left, install the provided (8) pieces of

1/8" Rubber Padding onto

 the bottom of

 each base.

STEP 1

NOTE BEFORE YOU 

START INSTALLATION

Not  included  but  required

Blue  Threadlocker

Hand  tools  set

(2)  60  in.  x  2  in.  x  4  in.  Spacers  or  similar  to

install  accessories  on  rack  prior  to  attachment

to  the  vehicle.

1) Remove

 

the 

windshield caps to expose the roof rack

mounting points

 by depressing the tab on the back side

of the cover located closest to the roof panels.

20

21

 FOR

D BRONCO

(Fits all except soft top)

4 DOOR -

Z845401, Z84541 

1

Z845421 

CARGO RACK

© COPYRIGHT 2021 - ALL RIGHTS RESERVED- ZROADZ LED, INC.

Содержание Z845401

Страница 1: ...alWasher 8 M8SplitLockWasher 4 1 32 RubberPadding 8 1 8 RubberPadding 4 1 8 x2 x39 RubberPadding 10 ZipTies Z325411 SameasZ845401butincludes 8 3 LEDPodLights 6White 2Amber Wiring Z845421 SameasZ845401...

Страница 2: ...e assemblies Using 8 split lock washers and 8 M8 x 1 25 MM x 20 MM screws attach the rear crossbars to each pair of rear bases 2x 6 As shown above place the mid crossbars onto the bar brackets Align t...

Страница 3: ...only on one of its sides Once identified match these holes with the front crossbar flange and install the crossbar using 1 M6 x 1 0 MM x 20 MM screw 1 M6 lock nut and 2 M6 washers for each flange hole...

Страница 4: ...so that its front mounting bracket assemblies are directly above the factory roof rack mounting points The front cross bar fasteners from STEP 8 and STEP 9 should be loose 13 With some help lift the r...

Страница 5: ...ory nuts to secure the brackets 18 With the rack aligned tighten the front crossbar and tube bolt from STEP 8 and STEP 9 17 Install the 4 clamping brackets using 2 split lock washers and 2 M8 x 1 25 M...

Страница 6: ...0 MM x 16 MM screws for each side secure the cover onto each front mounting assembly Use bluethreadlocker Its corresponding side will be marked by a sticker identifying its correct side Do not overti...

Страница 7: ...of approximately 25 30 feet NOTE 3 Please consult a qualified automotive electrical professional for light bar wiring installation NOTE 4 An optional universal wiring harness part Z390020S A is also...

Страница 8: ...ing of fog lights is very important Because of the low mounting position relative to the ground 12 to 30 inches they should be aimed parallel to the ground or lower Fog lights should be aimed so the c...

Страница 9: ...state laws regarding truck racks that can extend loads and devices outside the boundaries of the vehicle WARANTY ZROADZ lnc Cargo Racks are warranted for a period of 2 years against all defects in str...

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