
56
/
152
6.1 Replacing the front brake disc
The front brake disc can be removed by referring to the
description of the steps for disassembling the front wheel
assembly in the "Front Fork Assembly" of this manual.
6.2 Replacing the rear brake disc
a. First unplug the oxygen sensor and tighten the exhaust
port nut (1) with 6# Allen; After holding the muffler, use 8#
Allen to remove the bolt (2) connecting the muffler to the
swingarm, remove the 2 pieces of φ10.5×φ24×2 gaskets, and
remove the muffler assembly.
The models:
.
b. Remove the rubber cover then one person pinches the
rear brake handle, and one person uses 21# impact
wrench to remove the rear wheel nut
⑶
. Standard torque of
nut
⑶
: 125N.m (12.8 kgf.m, 92 lbf.ft).
c. Use 4# hex socket to remove the M6×14 bolt
⑸
on the
right middle of the rear inner mudguard, use 4# hex socket to
remove the front M6
×
12 bolt
⑷
and the rear M6
×
14 bolt
⑸
. Remove the two M6
×
12 bolts
⑷
at the bottom of the
rear rocker arm, and remove the wheel speed sensor
⑹
. Pull
out the staples on the position indicated by the arrow and
remove the decorative cover
⑺
of the engine right cover.
d. In the gap between the left air filter and the rear inner
mud board, hold the air filter housing with one hand, and
press the rear inner mud board at the position 2 indicated by
the arrows with the other hand. Separate the rear inner mud
plate from the staples on the air filter and lift it up to
facilitate subsequent removal of the rear rocker arm.
e. Use a 14# sleeve to remove the 2 bolts
⑽
that fix the
rear brake caliper, and tie the caliper and the wheel speed
sensor cable. Pay attention to let the calipers sag naturally
without affecting the rocker arm after disassembly. Use a 14#
sleeve to loosen the 2 bolts
⑻
. Then use a 12# sleeve to
remove the bolt
⑼
that fixes the rear shock absorber, and
then remove the rear shock absorber and tie it. Grasp the
rear rocker arm firmly with one hand, and remove the 2 bolts
⑻
with the other hand. Pull the rear rocker arm outwards
and remove the rear rocker arm, paying attention not to omit
the shaft sleeve
⑾
when reinstalling. Standard torque of bolt
⑻
: 45N.m (4.6 kgf.m, 33 lbf.ft); bolt
⑼
and
⑽
are 24N.m
(2.4 kgf.m, 18 lbf.ft).
f. Remove the shaft sleeve
⑿
and take off the rear wheel
assembly.
g. Remove the bolts (13) with 6# Allen respectively, and
remove the brake discs (14) after that. If the ABS ring gear
needs to be replaced, the bolt (13) can be removed and
replaced. If you need to replace the rear brake disc (14) or
the rear 54-tooth induction ring gear (15) separately, you
need to use a grinder to polish off the rivets and then
separate. Note that the rivets need to be installed using
special tools, and pay attention to the relative position of the
assembly.
Содержание ZT350T-D
Страница 1: ...1 152 ZT350T D Maintenance Manual 2022 11 24...
Страница 50: ...50 152 D350 Braking system component diagram...
Страница 88: ...88 152 Electrical schematic diagram of EFI system...
Страница 124: ...124 152 Exploded view of front fork components Directional exploded view...
Страница 125: ...125 152 Front fork exploded view...
Страница 126: ...126 152 Exploded view of lower link board...