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SECTION: Z4.10.345

ZM3208

1119

Supersedes

New

NOTICE TO INSTALLER:  Instructions must remain with installation.

 

Since 1939 the name Zoeller

®

 has represented the standard for 

submersible dewatering and sewage pumps. The same high quality 
workmanship and easy maintenance design has been incorporated 
into this line of heavy-duty submersible grinder  pumps. 
 

This manual incorporates the parts list and repair instructions into 

one document to aid in the ownership of a Zoeller

®

 submersible grinder  

wastewater product. Please read and review this manual before repairing 

REPAIR MANUAL

7020 & 7021 PROGRESSING CAVITY GRINDER PUMPS

Table of Contents

Safety Instructions .................................................................................... 1
Replacement Parts Breakdown  ..........................................................2-3
Disassembly Procedures .......................................................................... 4
Assembly Procedures ............................................................................5-6
Pump Wiring Diagrams ............................................................................. 7
Service Checklist ....................................................................................... 8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

P R O P E R T Y   D A M A G E ,   R E A D   A N D   F O L L O W   A L L   S A F E T Y  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a

 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN

 cause serious personal 

injury, death or major property damage.

Warns of hazards that CAN cause personal injury or 

property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 
VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR 
TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Short Term Storage

PLEASE FURNISH THE FOLLOWING INFORMATION:

•  Model Number

•  Part Number of Pump

•  System Voltage

•  Replacement Reference Part Number and Description. (refer to pages 

2 - 3)

To Order Replacement Parts

the product. Follow the steps and procedures listed on ZM1074 for a 
proper start-up upon installation. Many items contained within, when 
followed correctly, will not only ensure a long and problem-free life for 
the pump, but also save time and money during installation. Reference 
ZM2607 for owner’s manual on 7020 and 7021 Series Pumps. Should 
further assistance be necessary please call our Product Support 
Department at 1-800-928-PUMP (7867).

Storage of six months or less will not damage the submersible pump.  

However, to ensure the best possible protection, the following is 

advised:

•  Store pump inside whenever possible or cover with some type of 

protective covering. 

•  Tape or seal in plastic bag the terminal ends of wire leads.

•  Spray coat unpainted surfaces with rust-inhibiting oil.

•  See ZM2607 - Owner’s Manual before start-up.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our website:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

© Copyright 2019 Zoeller

®

 Co. All rights reserved.

Содержание 7020

Страница 1: ...s that CAN cause personal injury or property damage INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLYREVIEWALLINSTRUCTIONSANDWARNINGSPRIOR TO PERFORMING ANY WORK...

Страница 2: ...3 16 15 7 6 33 5 18 19 20 21 36 22 23 24 34 34 32 4 3 34 32 4 3 2 APPLICABLE CORD SWITCH SEALS AND GROUND SCREW 1 E MODEL E MODEL MAN RUN 17 42 40 39 31 30 29 28 27 43 44 37 38 41 26 25 34 32 4 3 RE M...

Страница 3: ...078 25 HOUSING PUMP MACH PRESS RLF VALVE 1 Model 7020 PN 019550 Model 7021 PN 019551 26 LEG WIREFORM 1 151920 27 VALVE PRESSURE RELIEF 1 Model 7020 PN 018432 Model 7021 PN 018433 28 STATOR HYDRAULIC 1...

Страница 4: ...sealing face of the rotating section or the stationarysectionoftherotaryseal 20 whenremovingorinstalling seal Seal replacement should be done in shop atmosphere if possible 2 Slowly remove the oil plu...

Страница 5: ...ants immediately after cleaning Never drybearingswithcompressedair andneverspinun lubricatedbearings H Motor Stator NOTE The motor housing and stator assembly removed in Section G number 3 is a factor...

Страница 6: ...ousing 11 3 CAUTION Do not operate an unsubmerged progressing cavitypump Drypumpoperationmaydamagethehydraulicstator due to lack of lubrication Do not run dry F Installing hydraulic stator and pump ho...

Страница 7: ...N GE RELAYTERMINALS 2 5 OMRON RELAYTERMINALS 1 4 153875 RE 7020 RE 7021 WITH MANUAL RUN RUN O L MOTOR 3 BLUE RED G R E E N START 1 2 YELLOW BLUE RED CAPACITOR WHITE BLACK WHITE BLACK RED YELLOW BLUE O...

Страница 8: ...ature sensor tripping Thermal overload switch out of adjustment or defective Pit too small D Pump will not shut off Debris under float switch Float travel obstructed Defective or damaged float switch...

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