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ECI3808 Network Motion Control Card User Manual V1.5

 

Chapter I Production Information                   

1.1.

 

  Product Information 

ECI  is  the  abbreviation  of  the  network  motion  control  card  model  launched  by 

Zmotion Technology. 

ECI3808  supports  up  to  12  axes  of  linear  interpolation,  any  circular  interpolation, 

space arc, helical interpolation, electronic cam, electronic gear, synchronization follow, 

virtual axes setting, etc. 

ECI300 series economical multi-axis motion control card can be used in those pulse 

applications  within  12  axes,  such  as,  electronic  semiconductor  equipment  (testing 

equipment,  assembly  equipment,  locking  equipment,  soldering  machine),  dispensing 

equipment, assembly line, etc. 

 

1.2.

 

  Function Features 

◆

 

Up to 12 axes motion control. 

◆

 

Pulse output mode: pulse / direction or dual pulses. 

◆

 

AXIS interface supports encoder position measurement, which can be configured as 

handwheel input mode. 

◆

 

Maximum pulse frequency output of each axis: 10MHZ. 

◆

 

256 isolated inputs and 256 isolated outputs can be extended at most through CAN 

bus. 

◆

 

Axis position limit signal / origin signal port can be configured as any input at will. 

◆

 

The maximum output current of general digital outputs can reach 300mA, which can 

directly drive some kinds of solenoid valves. 

Содержание ECI3808

Страница 1: ......

Страница 2: ...e ZMC controller software and the introduction and routine of each command please refer to the ZBASIC software manual Information contained in this manual is only for reference Due to improvements in...

Страница 3: ...ded into Danger and Caution Failure to operate as required may result in moderate injury minor injury or equipment damage Please keep this guide in a safe place for reading when needed and be sure to...

Страница 4: ...t the insulation distance between cables will not be reduced after the cables are installed on the terminal block Notice Avoid metal shavings and wire ends falling into the hardware circuit board duri...

Страница 5: ...cation Configuration 11 3 1 Power Input Interface 11 3 1 1 Power Supply Specification 11 3 2 CAN Interface 11 3 2 1 CAN Communication Specification Wiring 12 3 2 2 Basic Usage Method 14 3 3 RS232 Seri...

Страница 6: ...face 29 3 9 1 AXIS Interface Signal Specification Wiring 30 3 9 2 Basic Usage Method 33 Chapter IV Expansion Module 36 4 1 CAN Bus Expansion Wiring 36 4 2 CAN Bus Expansion Resource Mapping 37 Chapter...

Страница 7: ...axes such as electronic semiconductor equipment testing equipment assembly equipment locking equipment soldering machine dispensing equipment assembly line etc 1 2 Function Features Up to 12 axes moti...

Страница 8: ...ch synchronization follow virtual axis setting etc A variety of program encryption methods to protect the intellectual property rights of customers Support power failure detection and power failure st...

Страница 9: ...ation Before installation please ensure that the product is powered off Do not disassemble the module otherwise the machine may be damaged Avoid direct sunlight installation In order to facilitate ven...

Страница 10: ...Manual V1 5 b places where the ambient humidity exceeds the range of 10 95 non condensing c places with corrosive gases and flammable gases d places with many conductive powders such as dust and iron...

Страница 11: ...auxiliary encoder axis No is 8 Digital IO 40 inputs and 16 outputs Max Extended IO 256 inputs and 256 outputs AD DA 4 general ADs and 2 general DAs 0 5V Max Extended AD DA 128 ADs and 64 DAs Pulse Bit...

Страница 12: ...rcular interpolation ECI3606 6 axes point to point electronic cam linear interpolation circular interpolation continuous interpolation robotic arm ECI3800 8 axes point to point electronic cam doesn t...

Страница 13: ...ce Number Description POW Status Indication Led 1 Power indicator it lights when power is conducted RUN 1 Run indicator it lights when runs normally ALM 1 Error indicator it lights when runs abnormall...

Страница 14: ...er supplied by 24V OUT14 15 support PWM function AD DA Analog input output 1 Resolution 12 bits 0 5V ENCODER Auxiliary encoder 1 Include differential encoder input AXIS Pulse axis 8 It includes differ...

Страница 15: ...g Shield Protection 3 1 1 Power Supply Specification Specification Item Description Voltage DC24V 10 10 Current to open 0 8A Current to work 0 7A Anti reverse connection Valid Overcurrent Protection V...

Страница 16: ...nal Resistor 120 Topology Daisy chain connection structure The number of nodes can be extended Up to 16 Communication Distance Longer communication distance lower communication rate max 100m is recomm...

Страница 17: ...end of the CAN bus for matching the circuit impedance and ensuring communication stability Please be sure to connect the public ends of each node on the CAN bus to prevent the CAN chip from burning ou...

Страница 18: ...ted directly to connect to ZDevelop 3 Please use the CANIO_ADDRESS command to set the master s address and speed according to the needs and use the CANIO_ENABLE command to enable or disable the intern...

Страница 19: ...nication will be disordered 3 3 RS232 Serial Port RS232 is in one standard DB9 male socket and supports MODBUS_RTU protocol and custom communication Interface Definition Terminal PIN Name Type Functio...

Страница 20: ...a computer Please be sure to connect the public ends of each communication node to prevent the communication chip from burning out Please use STP especially in bad environments and make sure the shiel...

Страница 21: ...ntroller CommunicationInfo 3 4 IN Digital Input High Speed Latch Port The digital input adopts 4 groups of 10Pin screw type pluggable terminals and the gap distance between terminals should be 5 08mm...

Страница 22: ...17 Input 17 Home1 IN14 Input 14 IN12 Input 12 IN10 Input 10 IN8 Input 8 IN38 Input 38 Limit7 IN36 Input 36 Limit6 IN34 Input 34 Limit5 IN32 Input 32 Limit4 IN30 Input 30 Home6 IN28 Input 28 Home4 IN15...

Страница 23: ...V Minimal current 2 3mA negative 1 8mA negative Max current 7 5mA negative 6mA negative Isolation mode optoelectronic isolation optoelectronic isolation Note the above parameters are standard values w...

Страница 24: ...ectly through IN command also it can be read through ZDevelop View In Please refer to ZBasic for details 4 Latch function can be set and triggered through REGIST instruction in software use REG_INPUTS...

Страница 25: ...put 2 OUT0 Output 0 OGND External power ground OVCC 24V power output max output current is 0 3A OUT15 NPN type high speed output Output 15 PWM1 OUT13 NPN type low speed output Output 13 OUT11 Output 1...

Страница 26: ...hod optoelectronic isolation optoelectronic isolation Note The times in the form are typical based on the resistive load and may change when the load circuit changes Due to the leak type output the sh...

Страница 27: ...asic Usage Method 1 Please follow the above wiring instructions to wiring correctly 2 After powered on please use ETHERNET RS232 or RS485 to connect to ZDevelop 3 Open or close output port directly th...

Страница 28: ...rminal AIN 1 7 AIN3 Analog input terminal AIN 3 8 AOUT1 Analog output terminal AOUT 1 9 AGND Analog public end Note ECI3808 inner AD and DA use internal power supply 3 6 1 Analog Input Output Specific...

Страница 29: ...ove wiring instructions to wiring correctly 2 After powered on please use ETHERNET or RS232 to connect to ZDevelop 3 Analog input voltage can be read through AIN command and corresponding analog volta...

Страница 30: ...tc through an Ethernet cable and using point to point connection method The schematic diagram is as follows The controller can also be connected to the interchanger through an Ethernet cable and then...

Страница 31: ...tandard Ethernet RJ45 interface The network cable adopts Category 5e STP and the crystal head has a metal shell to reduce interference and to prevent information from being eavesdropped As shown below...

Страница 32: ...he module in a horizontal direction Please use tube type pre insulated terminals and cables with appropriate wire diameters to connect the user terminals 3 8 ENCODER Auxiliary Encoder This product pro...

Страница 33: ...for the encoder Before the axis is used the use mode of the axis must be configured through the ATYPE parameter Interface Definition Interface Pin Signal Description 1 EGND Negative pole of 24V digit...

Страница 34: ...of pulse encoder signal 25 Reserved Reserved Note Due to ALM ENABLE and CLR are with small drive ability recommended as axis IO OVCC and 5V are only used for controller and servo drive communication p...

Страница 35: ...ronic isolation OUT16 31 Output method NPN leak type it is 0V when outputs Frequency 8kHz Voltage level DC24V Maximum current 50mA Overcurrent protection No Isolation optoelectronic isolation 5V GND M...

Страница 36: ...Motion Control Card User Manual V1 5 Wiring Note The wiring principle of the differential pulse axis interface is shown in the figure above and the wiring methods of different types of drivers are di...

Страница 37: ...er At this time the GND must be connected to the GND of the driver Most of the drive encoders are not isolated by optocoupler When connecting the encoder GND must be connected 3 9 2 Basic Usage Method...

Страница 38: ...ECI3808 Network Motion Control Card User Manual V1 5 5 Control corresponding motion through View Manual Refer to BASIC Routine...

Страница 39: ...ulses SPEED 10 10 set axis speed as 100 1000 pulse s ACCEL 1000 1000 set axis acceleration as 1000 1000 pulse s s FWD_IN 1 1 prohibit using axis positive hardware position limit REV_IN 1 1 prohibit us...

Страница 40: ...er supply an additional IO power supply is required to supply independent power for IO Both the main power supply and the IO power supply use 24V DC power supply For ZAIO it only needs to connect to t...

Страница 41: ...ting multiple ZIO expansion modules on the CAN bus a 120 ohm resistor needs to be connected in parallel between the CANL and CANH terminals for the ZIO expansion module that is with 8 digit dialing co...

Страница 42: ...is 0 3 The corresponding speeds are as follows DIP 5 6 combination value CANIO_ADDRESS high 8 bit value CAN communication speed 0 0 corresponds to decimal 128 500KBPS default value 1 1 corresponds to...

Страница 43: ...the expansion board number value the initial IO number value among them the IOs that are vacant from 29 31 Numbers are not used Subsequent extended boards continue to confirm the dial settings accord...

Страница 44: ...127 60 63 15 128 135 64 67 Axis Mapping When the CAN bus expansion mode is used to expand the pulse axis 2 pulses axes are extended These two pulse axes need to be mapped and bound with the axis No t...

Страница 45: ...the wiring resistance dial code is set correctly the power indication led POWER and the running indication led RUN the IO power indication led IO POWER are on and the alarm indication led ALM is off A...

Страница 46: ...controller program quickly develop applications diagnose system operating parameters in real time and watch the motion controller The running program is debugged in real time and supports Chinese and...

Страница 47: ...ECI3808 Network Motion Control Card User Manual V1 5 2 Click File New File select file type to build here select Basic click OK 3 Double click AutoRun enter task number 0...

Страница 48: ...uilt basic file will be saved under zpj project automatically Save all means all files under this project will be saved 5 Click controller connect if no controller select connect to simulator Then con...

Страница 49: ...m Rom download RAM download ROM if it is successful there is print indication at the same time program is downloaded into controller and runs automatically RAM it will not save when power off ROM it w...

Страница 50: ...current 8 Click View Scope to open oscilloscope Note When opening an project choose to open the zpj file of the project If only the Bas file is opened the program cannot be downloaded to the controlle...

Страница 51: ...windows linux Mac Android and wince and provides dll libraries in various environments such as vc c vb net and labview as shown in the figure below PC software programming refers to ZMotion PC Functi...

Страница 52: ...d on basic box click next or finish 4 Find C function library provided by manufacturer Routine is below 64 bit library 5 Copy all DLL related library files under the above path to the newly created pr...

Страница 53: ...motion lib Related header files zauxdll2 h zmotion h Item 2 Add static libraries and related header files in sequence in the pop up window 7 Declare the relevant header files and define the controller...

Страница 54: ...ycle of the device can be appropriately adjusted according to the surrounding environment to make it work within the specified standard environment Check item Check content Inspection standards power...

Страница 55: ...osening Whether the cable is damaged aged cracked The cable must not have any abnormal appearance 6 2 Common Problems Problems Suggestions Motor does not rotate 1 Check whether the ATYPE of the contro...

Страница 56: ...the IO board POWER led is ON RUN led is OFF 1 Check whether the power of the power supply is sufficient At this time it is best to supply power to the controller alone and restart the controller after...

Страница 57: ...it can be checked and captured after connection through serial port 3 When net port led is off please check wiring 4 Check whether controller power led POWER and running indicator led RUN are ON norm...

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