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20

Front Hub Disassembly

F r o n t   H u b   D i s a s s e m b l y

Insert a 5 mm hex wrench into both end caps. Hold one wrench in 

place while turning the other wrench counter-clockwise to remove 

the end cap. 

Use a plastic mallet to gently tap exposed axle end to dislodge the 

bearing. 
Remove the bearing and slide the axle out of the hub shell.

Clamp the axle into the Park Tool AV-5 Axle and Spindle Vise. Use 

a 5 mm hex wrench to unthread and remove the end cap.

N OT I C E

Do not damage the axle threads.

Insert the 17 mm Slide Hammer Bearing Puller slotted attachment 

through the outboard bearing. Align the slotted attachment with 

the bottom of the bearing, and tighten the slotted attachment to 

expand the puller inside the bearing.

N OT I C E

Do not over tighten the slotted attachment. For more detailed 

assembly and usage, see your bearing puller's manufacturer's 

instructions.

5 mm hex

5 mm hex

Plastic mallot

5 mm hex

AV-5 Axle and Spindle Vise

17 mm Slide Hammer Bearing Puller

Содержание 404 Firestrike

Страница 1: ...Service Manual 404 Firestrike GEN 0000000004724 Rev B 2015 SRAM LLC...

Страница 2: ...re also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed...

Страница 3: ...S 5 REAR HUB EXPLODED VIEW 6 REAR HUB BEARING REMOVAL 7 DRIVER BODY BEARING REMOVAL 10 DRIVER BODY BEARING INSTALLATION 13 REAR HUB BEARING INSTALLATION 16 FRONT HUB SERVICE 19 TOOLS NEEDED FOR SERVIC...

Страница 4: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing ZIPP products Protect yourself Wear your safety gear...

Страница 5: ...ile gloves 5 mm hex wrench 20 mm hex bit socket 5 mm hex bit socket Socket wrench Wheels Manufacturing Press 1 Sealed Bearing Press Kit 2 6803 Adapters from Press 1 Kit Flat blade screwdriver 2 6803 a...

Страница 6: ...View R e a r H u b E x p l o d e d V i e w Cap nut Bearing shield 6903 Bearing Rear hub Spacer tube 6903 Bearing 6803 Bearing Flat washer Driver body seal Driver body Inside Diameter Spacer Axle 6803...

Страница 7: ...side cap nut counter clockwise to remove it Use your fingers to remove the driver body assembly from the hub shell Remove the axle by hand from the driver body A flat washer rests on the bearing locat...

Страница 8: ...en the slotted attachment Over tightening the bearing puller can damage the hub shell or bearing For more detailed assembly and usage see your bearing puller s manufacturer s instructions Thread the r...

Страница 9: ...9 Rear Hub Bearing Removal Remove the bearing spacer tube Repeat steps 6 and 7 to remove the drive side bearing 7 8...

Страница 10: ...ve any grease on the pawls and leaf springs with a clean rag Use a lint free rag to clean the driver body and pawl slots Remove any grease on the driver body seal with a clean rag Inspect the driver b...

Страница 11: ...and the puller inside the bearing N OTI C E Do not over tighten the slotted attachment For more detailed assembly and usage see your bearing puller s manufacturer s instructions Thread the rod of the...

Страница 12: ...ing and tighten the slotted attachment to expand the puller inside the bearing N OTI C E Do not over tighten the slotted attachment For more detailed assembly and usage see your bearing puller s manuf...

Страница 13: ...lide the Wheels Manufacturing 6803 adapter onto the threaded rod of the Wheels Manufacturing Press 1 Sealed Bearing Press tool Insert the threaded rod of the bearing press through the inboard side of...

Страница 14: ...he outboard side of the driver body Slide the SRAM 6803 bearing press tool onto the threaded rod Thread the bearing press handle onto the threaded rod Turn the threaded handle clockwise to press the b...

Страница 15: ...e carrier so that it points clockwise Insert the pawls into the pawl slots You may need to use a pick or flat blade screwdriver to compress each leaf spring to assist with inserting the pawls Orient t...

Страница 16: ...SRAM 6903 bearing press tool onto the threaded rod of the Wheels Manufacturing Press 1 Sealed Bearing Press tool Insert the threaded rod of the bearing press through the non drive side of the hub shel...

Страница 17: ...03 bearing press tool onto the threaded rod Thread the bearing press handle onto the threaded rod Turn the threaded handle clockwise to press the bearing into the hub until it is hand tight N OTI C E...

Страница 18: ...rive side hub shell Use your fingers to compress the pawls to allow the driver body to fully seat inside the hub shell Thread the cap nut onto the non drive side axle by hand Insert a torque wrench wi...

Страница 19: ...e rags 2 5 mm hex wrenches 5 mm hex bit socket Enduro Universal Blind Hole Bearing Puller Set Plastic mallet Torque wrench Wheels Manufacturing Press 1 Sealed Bearing Press Kit 2 6803 Adapters from Pr...

Страница 20: ...dle Vise Use a 5 mm hex wrench to unthread and remove the end cap N OTI C E Do not damage the axle threads Insert the 17 mm Slide Hammer Bearing Puller slotted attachment through the outboard bearing...

Страница 21: ...uller into the attachment Forcefully pull back on the slide of the bearing puller to remove the bearing from the hub shell Remove the bearing from the slide hammer bearing puller Use a lint free rag t...

Страница 22: ...he drive side of the hub shell Slide the second SRAM 6803 bearing press tool onto the threaded rod Thread the bearing press handle onto the threaded rod Turn the threaded handle clockwise to press the...

Страница 23: ...rod Turn the threaded handle clockwise to press the bearing into the hub until it is hand tight N OTI C E Do not over tighten the bearing To prevent damage to the bearing only use a bearing press too...

Страница 24: ...exciting ways with deliberation and accuracy that inspires loyalty and trust across the globe SRAM TechCom Vision Statement WORLD HEADQUARTERS SRAM LLC 1333 North Kingsbury 4th Flr Chicago Illinois 6...

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