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802005UK - Residential (Boiling),chilled and sparkling installation instructions - Aug 2015 - v2.01

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HydroTap

G4 specifications

Installation check list ....................................................................................................................4

General product features .............................................................................................................5

Important safety instructions ........................................................................................................6

Warnings ......................................................................................................................................7

Major components and accessories .............................................................................................8

Technical specification .................................................................................................................9

Before installation and site requirements .....................................................................................10

Installation instructions

Step 1 -

Measure and cut all the tap holes before fitting the taps.

Section 1 - Tap installation.

1.1 - HydroTap

G4 Classic and Elite taps installation ....................................................11-13

1.6 - HydroTap

G4 Arc / Cube taps installation ..............................................................14-15

1.10 - Mixer tap installation ..............................................................................................16

1.12 - All-in-One tap ‘Mains’ installation ...........................................................................17-18

1.16- All-in-One tap ‘Vented’ installation ...........................................................................19-20

Step

2 -

Check for adequate ventilation.

Section 2 - Ventilation.

2.1 - Ventilation on all models ...........................................................................................21

Step 3

- Install the booster (if required)

Section 3 - Booster installation

3.1- Product details and installation procedure .................................................................22-24

Step 4

- Mount the external filter / softener (if required)

3.5 Mounting the filter head and cartridge installation ......................................................25

Step 5 -

Fit the CO

gas cylinder

Section 4 - CO

cylinder and regulator

4.1 - Connect, secure and test the CO

cylinder ...............................................................26-27

Step 6

- Install the Command-Centre

Section 5 - Command-Centre

installation

5.1- Check the external bypass valve setting & Mains water supply hose ........................28

5.3- Boiling, chilled and sparkling HydroTap

G4 models..................................................29

5.4- Boiling, chilled and sparkling HydroTap

G4 and mixer tap combinations .................30

5.5- Boiling, chilled and sparkling All-in-One ‘Mains’ tap .................................................31

5.6- Boiling, chilled and sparkling All-in-One ‘Vented’ tap ................................................32

5.7- Chilled and sparkling HydroTap

G4 models..............................................................33

Step 7

Commission the HydroTap

Section 6 - Commissioning

6.1- 6.2 Select language and CO

purge ..........................................................................34

6.3- Filter flush ..................................................................................................................34

6.4- Boiling calibration .......................................................................................................35

6.5- 6.6 Booster .................................................................................................................35

6.7- Safety sensor calibration ............................................................................................36

Trouble shooting

Trouble shooting table ..................................................................................................................37

End of life disposal .......................................................................................................................37

Warranty .......................................................................................................................................39

Contact details .............................................................................................................................40

Index

Содержание HydroTap G4 Boiling, chilled sparkling...

Страница 1: ...Aug 2015 v2 01 Page 1 of 40 Zip HydroTap G4 Installation instructions Chilled sparkling model Command CentreTM Boiling chilled sparkling model Command CentreTM Affix model number label here 802005UK F...

Страница 2: ...he customer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may...

Страница 3: ...ation 3 1 Product details and installation procedure 22 24 Step 4 Mount the external filter softener if required 3 5 Mounting the filter head and cartridge installation 25 Step 5 Fit the CO2 gas cylin...

Страница 4: ...CentreTM when full of water see page 9 for weights Before commissioning Check the Command CentreTM has been installed correctly Check all plumbing fittings have been tightened Ensure the outlet and ve...

Страница 5: ...hilled and sparkling models an immersion heating element to boil the water and all utilise a CO2 gas cylinder to carbonate the chilled water Depending on the model the Command CentreTM will dispense b...

Страница 6: ...ometimes steam and or boiling water may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the...

Страница 7: ...d CentreTM is rated for 230V 50Hz AC operation Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply The Zip HydroTap G4 Command...

Страница 8: ...red make allowance for a booster heater Refer to the main book for detailed installation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the fle...

Страница 9: ...ter yes 2x13A 1 70 2 20 280 x 470 x 335 30kg Min Max water supply pressure HydroTaps and Mains All in One taps 0 25 MPa 2 5 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0 25 MPa 2 5 bar 0 7...

Страница 10: ...and the other for the booster For Zip HydroTap G4 Chilled and sparkling only models 1 x 220 240V AC 13A socket will be required The Command CentreTM must installed in accordance with IEE regulations N...

Страница 11: ...108mm for Classic and Elite Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot Alternatively the tap could be mounted away from the s...

Страница 12: ...ilicon sealant on the underside of the spacer to ensure a watertight fit 1 2 All thread rod Stainless steel spacer Spider clamp Nut Black plastic spacer Cut a 35mm hole in the worktop sink Note make s...

Страница 13: ...the 35mm hole 1 4 35mm hole Note Feed each of the three tubes and USB cable evenly in between the legs of the spider clamp during installation Fit the stainless steel washer spider clamp and nut Nut...

Страница 14: ...of the 6 holes are required for the new spout height and orientation check the new plastic clip position will clear the undercut and that the USB lead will not be pinched when assembled Slide the pla...

Страница 15: ...position options Cut a 35mm hole in the work sink top Note Make sure the tap location will allow the tap spout to drain into the sink 35mm Upper o ring Base Ring Lower o ring above work sink top Lower...

Страница 16: ...rain into the sink Note The mixer tap requires a Restrictaflow valve supplied to be fitted in the cold water supply line from the isolation valve T piece to the mixer tap see page 30 Slide upper rubbe...

Страница 17: ...orktop sink 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and USB cable evenly in between the legs of the base block...

Страница 18: ...he blue markings must be connected to the ambient mains supply The braided hose with the red markings must be connected to the hot mains supply Do not over tighten the braided hoses Ensure that all tu...

Страница 19: ...top sink 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and electrical cable evenly in between the legs of the base bl...

Страница 20: ...ded hose with the white marking to the Restrictaflow Connect the braided hose with the red marking to the metal tube with red marking then to the MIXER OUT on the Command CentreTM Ensure that all tube...

Страница 21: ...top of the door position A1 or side of the cupboard position A2 Where possible air inlet vent and the air outlet vent should be positioned at opposite ends of the same cupboard space 2 1 Ventilation f...

Страница 22: ...The braided hoses cannot be lengthened Note 2 The electrical cable length is 0 6m Note 3 Position the booster within reach of the fixed hose lengths keeping the booster as close as possible to the Co...

Страница 23: ...p of the booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the mounting chassis for wall mounting Take care not to bre...

Страница 24: ...rom the BYPASS OUT fitting on the HydroTap G4 to the water inlet of the booster marked blue and from the outlet of the booster unit marked red to the BYPASS IN fitting on the Command CentreTM Avoid ex...

Страница 25: ...to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructions to flush the fi...

Страница 26: ...ise Be aware that some CO2 may be discharged from the connection to the regulator as the cylinder and the regulator are be assembled together Any CO2 released will be cold Screw on the regulator to st...

Страница 27: ...d with a sponge or with a brush cover all of the gas joints with a liberal amount of suds Stage 2 1 Turn the gas on 2 Adjust the pressure to between 2 7 3 0 bar 3 Inspect the joints for leaks 4 If any...

Страница 28: ...tted before flushing the scale filter as described on page 25 5 2 Braided hose fitting Install the mains water braided hoses to the Command CentreTM before locating in place Section 5 Command CentreTM...

Страница 29: ...mounting positions and cover the chilled and sparkling pipes with the insulation provided Not required for standard BCS HydroTap G4 models RED CLEAR BLUE BRAIDED WHITE BRAIDED POWER CABLE USB CHILLED...

Страница 30: ...ling Hydrotap G4and mixer tap combinations for Arc Cube also refer to the tube kit assembly instructions supplied with the tap head Arc Cube Elite Classic Classic Arc Cube HydroTap Mixer Connections R...

Страница 31: ...ant fall to the Command CentreTM CHILLED OUT SPARKLING OUT CO2 IN RED CLEAR BLUE BRAIDED CLEAR BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS OUT VENT BYPASS IN External hot an...

Страница 32: ...tions RED CLEAR BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS OUT VENT BYPASS IN BLUE BRAIDED CLEAR CHILLED OUT SPARKLING OUT CO2 IN Booster Connections T Piece Restrictaflow...

Страница 33: ...Command CentreTM The blue chilled and white sparkling pipes must be insulated with the sleeving provided CHILLED OUT Note Mains hose length is 750mm Electrical power cable length is 1800mm Position t...

Страница 34: ...pen the filter access door on the front of the HydroTap G4 and the filter cartridge will be exposed Located to the rear right hand side of the cartridge is a flush line approx 600mm long and the flush...

Страница 35: ...or the booster will affect product performance Note Depending on your location you may need to re set the internal clock See section G of the user guide to check and if necessary reset the date and ti...

Страница 36: ...tion This can be achieved by closing any nearby curtains blinds etc Pull both levers forward Safety sensor Note For any subsequent filter changes or any operational procedures please refer to the user...

Страница 37: ...e Hot Sensor Degraded Internal fault Call Zip service Condenser Overtemp Blocked air filter Remove blockage Clean filter check user guide A DC pump is faulty Internal fault Call Zip service Steam is t...

Страница 38: ...Page 38 of 40 802005UK Residential Boiling chilled and sparkling installation instructions Aug 2015 v2 01 Notes...

Страница 39: ...he appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appliance...

Страница 40: ...Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US509982...

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