background image

28

15 Maintenance

CAUTION

Material damage resulting from blowing out with compressed air

Blowing out the product with compressed air can cause malfunctions and pose a risk of accidents.

 

Never purge the product with compressed air.

CAUTION

Material damage caused by liquid and solvent-based cleaners

Liquid and solvent-based cleaning agents can cause malfunctions and pose a risk of accidents.

 

Do not clean the product with any cleaning agents that are liquid or contain solvents.

Maintenance-free operation of the gripper is guaranteed for up to 

5 million cycles

.

Maintenance-free operation of the MATCH gripper for quick-change system is guaranteed for up to 

100,000 change cycles

 

(hot plug).
The maintenance interval may be shortened under the following circumstances:
• 

Dirty environment

•  Improper use and use that does not comply with the power specifications.
•  Ambient temperature is too high.

 

Even though the product is maintenance-free as mentioned above, perform a regular visual inspection to check for any 

corrosion, damage or contamination.

 

Have maintenance work be performed by Customer Service whenever possible.

 

Ö

Dismantling and reassembling the product without authorization may result in complications, as special installation 

equipment is required in some cases. Zimmer GmbH accepts no liability for any resulting malfunctions or damage.

NOTICE

Material damage due to leaking lubricant

Excessive lubrication can cause moving machine parts to leak lubricant. This can contaminate the machine, 

object being gripped or workpiece.

 

Only use approved or recommended lubricants.

 

Observe the manufacturer information for use of specific lubricants.

 

Adhere to the lubrication interval.

 

Avoid excessive lubrication.

 

Remove leaking lubricant immediately and thoroughly.

 

Replace damaged seals.

16 Decommissioning/disposal

INFORMATION

When the product reaches the end of its operational phase, it can be completely disassembled and disposed of.

 

Disconnect the product completely from the power supply.

 

Dispose of the components properly according to the material groups.

 

Comply with the locally applicable environmental and disposal regulations.

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

INSTALLATION AND OPERATING INSTRUCTIONS:

LWR50L-03-00002-A/LWR50L-03-00003-A

DDOC01272 / c

EN / 2023-07-01

Содержание LWR50L-03-00002-A

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS 2 jaw parallel gripper with quick change system LWR50L 03 00002 A LWR50L 03 00003 A DDOC01272 THE KNOW HOW FACTORY www zimmer group com...

Страница 2: ...for TeachPosition BasePosition and WorkPosition The value of the parameter acts in both directions ShiftPosition ShiftPosition is a switching position between pre positioning and gripper movement Sta...

Страница 3: ...safety 17 6 4 Control 17 6 5 Verified configuration examples 17 6 6 Self locking mechanism 17 7 Technical data 18 8 Accessories scope of delivery 18 9 Transportation storage preservation 18 10 Install...

Страница 4: ...claration 29 19 Declaration of Incorporation 30 20 Declaration of Conformity 31 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATING INSTRUC...

Страница 5: ...easures for avoiding these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring t...

Страница 6: ...examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Zimmer GmbH sha...

Страница 7: ...ith plastics and parts of clothing that have plastic content Store electronic assemblies on conductive underlays only Do not install electronic assemblies in the vicinity of data back up devices or mo...

Страница 8: ...cooperative collaborative use on robot systems and in combination with the MATCH quick change system The product is designed exclusively for electric operation using a 24 V DC power supply The produc...

Страница 9: ...le to perform the assigned work can recognize and avoid possible dangers and know the relevant standards and provisions due to their technical training knowledge and experience 4 3 Instructed personne...

Страница 10: ...ible with all common lightweight robots The system can be mounted on the robot flange and set up with a few manual adjustments The product is a safe quick change system MATCH gripper An electric digit...

Страница 11: ...article number and confirmation number are shown on the type plate am Article number an Confirmation number 5 3 Product variants and compatibility INFORMATION You can find information on our website P...

Страница 12: ...cts are significantly reduced since the amount of dynamic force is lowered Compliance with the maximum permitted gripping force has been verified using a suitable measuring instrument The product is e...

Страница 13: ...l system The gripping force can be adapted optimally to the workpiece conditions The product has the hot plug function which enables changing a MATCH gripper while electrified The MATCH gripper is des...

Страница 14: ...y 1 2 1 Power communication 2 Error Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS LWR50L 03 00002 A LWR50L 03 00003 A DD...

Страница 15: ...lockings are extended and make contact in the MATCH robot module When the MATCH robot module and MATCH gripper are joined the internal spring pin contacts for signal transmission are contacted Then t...

Страница 16: ...TCH storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 6 2 3 Adjust the sensors in the storage position Position an...

Страница 17: ...in accordance with DIN EN ISO 13849 2 Annex A Table A2 and A3 for the helical compression springs used can be given 6 4 Control INFORMATION You can find the information in the technical data sheet on...

Страница 18: ...chine unit care must be taken during transport to ensure that no unexpected movements can occur Before commissioning the product and after transport check all power and communication connections as we...

Страница 19: ...supply against being switched on unintentionally Check the machine for any residual energy that may be present NOTICE Installation may only be carried out by qualified personnel in accordance with th...

Страница 20: ...atic exchange The MATCH robot module is moved to the MATCH gripper in the MATCH storage station and locked by means of the MATCH storage station see Sensors section Rotation prevention The design rule...

Страница 21: ...d if ESD sensitive parts come into contact with the product Grounding is also recommended in applications that require high EMC shielding The movement of the gripper jaws creates low voltages as a res...

Страница 22: ...N The cycle time must therefore be reduced as the temperature increases 10 5 Installing accessories NOTICE Before installing an accessory make sure it is suitable for use with the selected variant You...

Страница 23: ...the product the resistance between the analog output and GND must be at least 10 k INFORMATION The switching sequence applies to compatible MATCH robot modules only INFORMATION The following figure sh...

Страница 24: ...desired gripping force and the dimensions of the gripper fingers Design size Minimum travel path per gripper jaw mm LWR50L 03 00002 A 0 5 LWR50L 03 00003 A 0 5 Zimmer GmbH Im Salmenkopf 5 77866 Rhein...

Страница 25: ...rgency release if the energy supply drops off Please contact Customer Service if you have any questions 12 1 Adjustable gripping force The gripping force can be adjusted in four stages using a rotary...

Страница 26: ...size Wrench size mm LWR50L 03 1 5 13 Gripping force charts INFORMATION You can find information on our website Please contact Customer Service if you have any questions Zimmer GmbH Im Salmenkopf 5 778...

Страница 27: ...not light up Internal error Red LED flashes every second Green LED flashes every second at the same time No reference position A reference run must be performed Red LED flashes every second Green LED...

Страница 28: ...work be performed by Customer Service whenever possible Dismantling and reassembling the product without authorization may result in complications as special installation equipment is required in som...

Страница 29: ...rtner 18 REACH declaration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer...

Страница 30: ...the specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special document...

Страница 31: ...ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial...

Отзывы: